Oil & Gas Energy Solutions. Power Generation Expertise for the Oil & Gas Industry
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1 Oil & Gas Energy Solutions Power Generation Expertise for the Oil & Gas Industry
2 Power Solutions for the Oil and Gas Industry Electric Power Generation was built on the experience and reputation of our two brands: Leroy-Soer and Kato Engineering. Together these brands provide power generation expertise and solutions to ajor players in the oil and gas industry fro producers, refiners and construction copanies, to engineering consultants. Our in-depth knowledge of the power requireents for drilling, production, processing and transportation coes fro extensive experience supplying prie and eergency power solutions for virtually all oil & gas applications, including: Offshore Installations Fixed Platfors Accoodation Platfor Central Processing Platfor Central Processing Facility Quarter Platfor Unanned Installations Wellheads Floating Production Platfors Floating Production Storage Offloading Floating Liquefied Natural Gas Sei-Subersible Drilling Rigs Jack-up Rigs Spars Eergency Fire Suppression Onshore Installations Wellheads Petrocheical Refineries Liquefaction and Regasification Terinals Eergency Fire Suppression Storage and Transportation Pipelines Copression Stations Tank Fars Terinals LNG and Crude Oil Carriers Seisic Vessels FSRU Receiving Terinals Loading Stations 2 Electric Power Generation
3 One base generator, five different custoer solutions Long Life Cycle / Low Maintenance Oil and gas operations running offshore or reotely on land without power grid access depend on a reliable, lasting on-site power supply. Our systes are designed with this critical need in ind: Generator cores built to iniize core loss and heating. Copper aortisseur windings to lessen daper cage heating caused by non-linear loads. Mica turn-taped agnet wire in the stator for coils provides nearly twice the instantaneous surge withstand capacity, copared to glasscovered wire. Windings coply with industry standards, including IEEE 522 and IEC Opposite-drive end bracket insulator between the sleeve and bearing to avoid shaft currents flowing through the bearing which can daage the bearing surfaces. Dependable, even under Severe Conditions Drilling rigs operate in harsh environents and contend with wide teperature and huidity swings, and corrosive salt air on offshore rigs. These conditions cobined with deanding continuous duty operation, often test a generator s ettle to the liit and require rugged equipent. With our superior design engineering expertise and experience installing nuerous onshore and offshore systes, we build generators specifically for these applications and provide the right solution for any circustance: Proven 24x7 operation. Vacuu Pressure Ipregnation (VPI) rotor and stator insulation systes provide better and ore consistent protection in harsh environents over traditional dip and bake insulation ethods. Precisely layered insulating tape ensures axiu insulation properties and optiu fit in the for coil slot to reduce preature failure in severe conditions. Global and Custo Design Offerings Modern rigs and other offshore vessels have ore otors, control systes and electrical circuits than older installations, and increased operation coplexity. Our ability to create both custo power solutions for unique applications or global designs for ease of replaceent cater to these needs. Ability to design to specific specifications. Excitation systes support high load level variations with reduced voltage fluctuations. Global Certifications and Standards Kato LS For hazardous location: ATEX by notified body IEC Ex by notified body IEC Ex na IEC Ex p Class 1 Division 2 by CSA or equivalent General certification: North Aerican NRTL certification Insulation certified by UL per UL 1446 ISO 9001 ISO Other stand alone standards: NEMA MG.1 IEEE 115 IEC API-546 Mil-Std-705 CE (European Counity) NORSOK (for Norwegian Petroleu Industry) GHOST (for Russia) RCCE (French nuclear regulation) Marine regulation / certification: USCG (United Stated Coast Guard) RMRS (Russian Maritie Register of Shipping) CCS (China Certification Society) KRS (Korean Register of Shipping) ABS (Aerican Bureau of Shipping) DNVGL (Det Norske Veritas/Geran Lloyds) RINA (Italy Registro Italiano Navale) NKK (Japan Nippon Kaiji Kyokai) BV (Bureau Veritas) Product features listed above will vary by product odel. Electric Power Generation 3
4 Proven Reliability. Engineering Expertise. Quality Processes. Unending Innovation. We have been a strong partner with key industry players to supply electric power generation for over 50 years. Whether your request is a trusted global design or highly engineered custo product, we can deliver the result you seek. Here are a few reasons why we are the go to provider for generator solutions: Intiate knowledge of oil and gas arket specifications & requireents. Engineering expertise to build to your custo specifications and unique application needs. Ability to test to these specifications and deonstrate copliance. Intensive in-process inspection to ensure consistent quality. Material traceability, process controls, docuentation, and foral test reports are available to confir copliance with specification requireents. Foral witness testing facilities designed and constructed to eet stringent petroleu industry requireents. 4 Electric Power Generation
5 Alternators for Oil & Gas Applications Kato Engineering and Leroy-Soer design and anufacture alternators fro10kw up to 25MW. Oil and gas projects typically require alternators in the 500kW-25MW range, including the following: Kato Model Poles Maxiu continuous rating 4P3.1 4P6 up to 464 kw up to 1.7 MW 4P6.6 up to 2.2 MW 4P8.2 up to 2.6 MW 4P9.1 up to 4.1 MW 4P up to 6.8 MW 4P12.1 up to 9.5 MW 4P63 up to 11.5 MW 4P63.5 up to 14 MW 4P73 4P75 6P6 6 up to 22 MW up to 25 MW up to 1.6 MW 6P6.6 up to 1.6 MW 6P7 up to 2.9 MW 6P10.5 * up to 4.1 MW (50 HZ) 6P12.1 up to 8.0 MW 8P10.5 up to 3.7 MW 8 8P12.1 up to 5.6 MW * Available only in 50 hz RPM 1500/ / /900 Leroy-Soer Model Poles Maxiu continuous rating LSA 47.2 LSA 49.3 LSA 50.2 LSA 52.3 LSA 53.2 LSA 54.2 LSA 56 LSA 58 LSA ,6,8 up to kw up to MW up to - 2 MW up to MW up to MW up to MW up to MW up to - 18 MW up to - 25 MW 641 up to - 3 MW up to MW RPM / up to MW 1000 / 1200 LSA50.2 Kato 6P6.6 LSA52 Kato 4P10.7 Electric Power Generation 5
6 EPG Onboard 1 Blind Faith Subsea Developent 2 Escravos Gas-to-Liquid Plant Nigeria 3 Tahiti/Green Canyon 4 Oronite/Oak Point Louisiana 5 Bullwinkle Platfor 6 Bonga FPSO Vessel Nigeria 7 Sarawak Oil Drilling Platfor Malaysia 8 Marlin TLP Drilling Platfor 9 Sable Offshore Energy Project Nova Scotia 10 Anchor Field 11 Edvard Grieg Norway 12 Petronas FLNG Korea 13 Kogas LNG Terinal Korea 14 Ichthys LNG Australia 15 CNOOC Drilling Platfor China 16 Nabors Drilling Rig Argentina 17 Aasta-Hansteen Spar Platfor Norway 18 Nabors Drilling Rig West Virginia Electric Power Generation
7 Factory Reanufacturing As aintenance and capital investent budgets are scrutinized, any copanies are beginning to recognize the value of refurbishing existing assets nearing the end of their life cycle. We offer costeffective reanufacturing services to help you extend the useful life cycle of your alternator. Iproved processes, stringent quality checks and re-engineered supply chains return worn, end-oflife alternators to a like-new state with coparable perforance. All reanufacturing is done at our facilities to ensure exact specifications and high workanship standards are et. Reanufactured alternators leave with a new 12-onth factory warranty on all replaceents parts and rewinds. BEFORE AFTER BEFORE AFTER Global Service & Support Service Workshops Field Service Predictive Maintenance Specific Services Consultancy Service Bearing Replaceent Rotor or Stator Rewinding Winding Ipregnation using VPI Process Load Testing Training on Alternators and Regulators Inspection & Repair Alternator Cleaning and Drying Preventive and Curative Maintenance Vibration Analysis Partial Discharge Measureents Laser Alignent Therographics Lubricant Analysis Investigation Reote Monitoring Installation & Coissioning Service Contracts and Extended Warranties Parts Distribution Energy Efficiency Audits High-efficiency Solutions Variable Speed Conversion Installed Base Manageent Training on Alternators and Regulators Electric Power Generation 7 7
8 Linkedin.co/copany/Leroy-Soer Twitter.co/Leroy_Soer_en Facebook.co/LeroySoer.Nidec.en YouTube.co/LeroySoerOfficiel Nidec The inforation contained in this brochure is for guidance only and does not for part of any contract. The accuracy cannot be guaranteed as Nidec have an ongoing process of developent and reserve the right to change the specification of their products without notice. Moteurs Leroy-Soer SAS. Siège : Bd Marcellin Leroy, CS 10015, Angoulêe Cedex 9, France. Capital social : , RCS Angoulêe Kato Engineering : 2075 Howard Drive West, North Mankato, MN 56003, U.S.A en / e
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