ALSS Update. 26 June Distribution Statement A (18-170); Approved for Public Release 2018 JUN 211
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1 ALSS Update 26 June 2018 Distribution Statement A (18-170); Approved for Public Release 2018 JUN 211
2 Agenda ALSS CAD/PAD Health Assessment ALSS Interim Rapid Action Changes IRACs ALSS Service Life Extensions (SLEs) ALSS Conventional Ordnance Deficiency Reports MW19 Quad chart Adding MW19 to TRACE JL09 Caps and Batteries Distribution Statement A (18-170); Approved for Public Release 2018 JUN 212
3 ALSS Trouble Item Summary DoDIC Name Issue Current Mitigation Get Well Date Future Mitigation MW19 Impulse Cartridge - Fleet not keeping proper records of Open/Install dates. - Production Line needs to send their requirements to ensure units are procured. - Unaware T-6 community was user of item. - Adding MW19 to VFS TRACE for tracking - Dec 2019* (* extensions will be required again starting in Jan 2020) Traceability of MW19 Fleet recording correct Install/Open information Distribution Statement A (18-170); Approved for Public Release 2018 JUN 213
4 IRACs FOR DODICS SS34 AND SS35 PERMANENTLY CHANGE THE SHELF LIFE FROM 120 TO 132 MONTHS. INSTALLED LIFE REMAINS UNCHANGED AT 72 MONTHS. FOR DODIC WB62 PERMANENTLY CHANGE THE SHELF LIFE FROM 72 TO 84 MONTHS. INSTALLED LIFE REMAINS UNCHANGED AT 60 MONTHS. Distribution Statement A (18-170); Approved for Public Release 2018 JUN 214
5 Service Life Extensions (SLEs) Navy had 1,090 service Life extension requests this fiscal year for FY18 Limited DODIC Approved Beyond Approved Approval Denied MW19 Approx Total per DODIC Distribution Statement A (18-170); Approved for Public Release 2018 JUN 215
6 ALSS Conventional Ordnance Deficiency Reports (CODR) We have had 14 CODRs since last ILM in May 2017 DODICs involved: DODIC Qty Issue MW19 5 Inadvertently Fired MW19 2 Damaged FW98 3 Inadvertently Fired FW98 2 Mishaps FW98 2 Inspection Failure 14 assets Distribution Statement A (18-170); Approved for Public Release 2018 JUN 216
7 Likelihood AV-8, F-18, EA-6, T-45, T-6 MW19 Impulse Cartridge Shelf Life 150 / Installed Life 85 As of 01 May 2018 Project Overview / Summary Current Status / Actions / Risks 5 O 4 I 3 Milestone Baseline Current 17CK083 Lot 1 Jun 2019 Nov CK083 Lot 2 Aug 2019 Mar CK083 Lot 3 Oct 2019 Jun S P 18CK042 Lot 1 Jul 2019 Jul 2019 Production: Contractor make-up lot being reworked due to subassembly issue. Contractor moving production to a new location, will require First Article Test (FAT) A combined FAT/LAT (Lot Acceptance Test) was negotiated to expedite 17CK083 lot 1 delivery. Inventory/E-Stock: All fleet installs set to expire by 2021 Service Life Extensions (SLE): IH extensions up to 12 months additional Shelf thus far hasn t been an issue, no requests and data looks good. No installed data available, investigating Optimized Organizational Maintenance Activity (OOMA) data availability Future Ordnance Assessment (OA): Last tested May 2016, next test scheduled Jun 2018 Current sample does not include oldest lots in-service Traceability: Units not traced in Virtual Fleet Support (VFS) Many item records lost, forcing fleet to use manufacture date as open date (lost useful life) Help Needed F-18 Production line to submit requirements in time to support need date Assist in gathering MW19 installed data and/or support moving MW19 into TRACE Assist in getting MW19 units returned to NSWC IHEODTD for OA testing Notification for any long term down aircraft being brought back up Consequence 18CK042 Lot 2 Sep 2019 Sep CK042 Lot 3 Oct 2019 Oct CK042 Lot 4 Dec 2019 Dec 2019 (P)roduction: If FAT/LAT is not successful, then there will be significant delivery delays Mitigation: Provide technical assistance to the new production site (I)nventory/E-Stock: If deliveries are not received, then production line cannot be supported Mitigation: Manually control stock issue to preserve stock Mitigation: Process SLEs when possible to preserve stock (S)LE: If installed data is not available, then performance will be lower confidence leading to higher HRA risk category Mitigation: Investigate OOMA and other data sources for installed time Mitigation: Move MW19 into Virtual Fleet Support (VFS) TRACE Future (O)A: If oldest in-service lots are not returned to NSWC IHEODTD, then data to support extensions will be limited Mitigation: once units are delivered, direct a portion to change out. Production Distribution Statement A (18-170); Approved for Public Release 2018 JUN 21 7
8 MW19 in Trace Multiple Service Life Extension (SLE) requests submitted for MW19 units with unknown open/installed dates Current workaround is to assume the manufacture date as the open date (losing useful life) Moving MW19 into VFS TRACE configurations to maintain CAD/PAD record Need to determine process for entering data into TRACE and moving to appropriate location Estimating implementation Spring 2019 Distribution Statement A (18-170); Approved for Public Release 2018 JUN 218
9 JL09 Caps and batteries JL09 conductive cap replaced per AIN Z FEB11 All Lots manufactured between 2006 thru 2008 (CAX06E THRU CAX08L ) All units should now have grey cap If units have black caps contact Indian Head immediately for replacement cap. Batteries are supplied through DLA (NSN ) Limited JL09s available, please ensure all units are tracked and stored properly (limited quantity available per ship) Distribution Statement A (18-170); Approved for Public Release 2018 JUN 219
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Storage as a Transmission Asset: Enabling storage assets providing regulated cost-ofservice-based transmission service to access market revenues Straw Proposal Karl Meeusen, Ph.D. Stakeholder Meeting May