Custom Manufacturing Solutions

Transcription

1 Cao Virgiia, Ic. Custom Maufacturig Solutios CONTRACT MANUFACTURING REVERSE LOGISTICS MOLD MAKING

2 Cao Put our good ame to work for yours. C-a--o-. Five letters that are syoymous with quality the world over. That s why, i becomig Cao Virgiia, Ic., we did t just make sure the Cao ame came first. We made sure the Cao ideals came first, too. So whether you re lookig for complete turkey cotract maufacturig services or precisio mold makig, you ca rest assured that whatever we make at our U.S. facility will be worthy of our ame ad yours. Our History A maufacturig subsidiary of Cao USA, Ic., Cao Virgiia, Ic. was created i 1985 to produce a sigle photocopier model. As our expertise ad facility grew, we bega producig more ad more Cao products. Our capabilities ad processes expaded to allow us to follow a product through its etire life cycle from plastic ijectio molds to product assembly to parts recyclig. I 2005, with a highly skilled workforce, a state-of-the-art mold shop ad prove maufacturig processes i place, we expaded our services ad bega offerig complete cotract maufacturig. Our Philosophy Kyosei: all people, regardless of race, religio or culture, harmoiously livig ad workig together ito the future. Kyosei is the guidig priciple behid everythig we do at Cao Virgiia. Ad, we re a better compay for it. Because of kyosei, we re amog the first to focus o Evirometal Maufacturig ad, i the process, helpig to esure a better, cleaer future. Because of kyosei, we re the type of compay people wat to work with, whether it s a charitable orgaizatio, a Cao product cosumer, or a Cotract Maufacturig customer. Because by holdig ourselves to a high stadard, we re able to set a high stadard. Our Experiece Quality Cao Virgiia embraces Productio Iovatio based i part o the Toyota Productio System to esure idustry-leadig quality i each of our product categories with a goal of cotiual improvemet. Service A world-class product is othig if it s ot backed by world-class service. That s why Cao Virgiia prides itself o deliverig best-i-class service.* This commitmet to service is made at every level of our operatio, from top maagemet to our ewest employee. People A highly skilled workforce of craftsme ad egieers, all workig toward cotiual improvemet ad complete customer satisfactio. * Based o Cao Virgiia customer service surveys. 2 3

3 Productio Iovatio The differece is t just i what we thik, but i how we thik. It s ot just ay compay that s willig to rethik everythig they ve doe. Especially whe what they ve doe has already made them a world-class maufacturer. However, that s just what we did at Cao Virgiia. With the itroductio of Productio Iovatio, we chaged our maufacturig operatios from log assembly lies with huge automated warehouses to cellular maufacturig with teams empowered to reach a commo goal. O the maufacturig side, this allowed us to create a seamless process from parts procuremet through delivery, miimizig wasted time ad resources while maximizig efficiecy. O the service side, it allowed us to focus more closely o customer satisfactio through the idea of kaize, or cotiual improvemet. O the commuity side, it allows us to keep a particular eye o the eviromet by fidig eve more ecoomical, efficiet, ad gree methods of maufacturig. I keepig with the ideals of Productio Iovatio, Cao Virgiia, Ic. is focused o cotiual improvemet, both i our products ad our customer service. Through every step of the Cao maufacturig solutio, we look to Produce - Use - Recycle wheever possible. At Cao Virgiia, we harvest our used parts, segregate materials, purify plastics, recycle, re-use, ad commit to zero ladfill. We miimize the use of hazardous materials, egage i a multitude of coservatio efforts, ad offer a variety of repair ad refurbish programs to exted the life of products. I the ed, rethikig our busiess has t just beefited us, but every compay we work with. We ve lowered maufacturig costs. We ve heighteed our ability to respod to rapidly chagig market eeds. Ad we ve become a icreasigly valuable parter to our customers ad the eviromet. 4 5

4 Maufacturig Solutios Our kow how, your product. At Cao Virgiia, Ic. your custom-maufactured product will be produced usig Cell Maufacturig uder our oe-millio-square-foot roof. Through this system, a idividual or a small group of highly skilled techicias is brought together to produce a etire product regardless of productio volumes savig you time ad moey. So whether you choose to select a stad-aloe solutio or budle, it all adds up to oe thig: ubeatable quality. Choose from: Product Maufacturig/Assembly ad Fiishig Reverse Logistics Plastic Ijectio Mold Makig Dedicated Service. A Customer Accout Maager will serve as your poit of cotact ad lead your productio team, allowig us to meet ad exceed your expectatios at every stage of your product s life cycle. I additio to our core maufacturig solutios, you also gai: a dedicated, kowledgeable team just-i-time part ivetories quick productio ramp-ups ad product chageovers high-quality products 6 7

5 Cotract Maufacturig A sigle source for ulimited potetial. Cao Virgiia, Ic. offers complete turkey cotract maufacturig. This ot oly allows you to use Cao Virgiia as a sigle source, but it also icreases quality ad productio efficiecy while decreasig total maufacturig costs. Some of the solutios we ca provide are: Product Maufacturig/Assembly & Fiishig High to low volume, complex assembly cells Cotiuous-flow productio with 100 percet i-lie fuctioal testig (as required) Complete visual ispectio of parts Kaba assembly Material ad work-i-process trackig Techical Support Desig for Maufacturig support IT solutios Regulatory testig support Product certificatio support Product qualificatio support I-House Parts Productio Molded plastic parts Metal fabricatio Soft-tooled metal fabricatio, ideal for low-volume productio, dramatically shorteig your iitial ivestmet toolig cost Metal stampig Added assembly optios, icludig stakig ad PEM isertio, i-die tappig, ad i-tool assembly Powder-coat pait Returable packagig desig Global ad domestic material sourcig Distributio (direct-to-customer product fulfillmet) Packagig Cao Virgiia s worldwide trasportatio maagemet solutio I-house iteratioal trade support Reverse Logistics Better, all aroud. While we pride ourselves o maufacturig ew ad better products, we also pride ourselves o fidig ways to exted their usefuless ad, i the process, make ot just better products, but a better world. At Cao Virgiia, Ic. kyosei has guided us i every aspect of Reverse Logistics, from usig harvested parts ad recycled cotet to remaufacturig. So at a time whe other compaies are lookig to establish themselves, we ve quietly bee followig our cosciece ad, i the process, achieved a level of success few ca match. Usig our prove processes to achieve efficiecy ad customer satisfactio, Cao Virgiia ca offer: Returs programs Credit authorizatio ad issuace Failure aalysis reportig Proper determiatio of product dispositio Repair, refurbishmet, remaufacturig Warraty exchage Recyclig ad parts harvestig As raked by a Fortue 500 customer, Cao Virgiia has provided the highest level of service for: Techology Processes Quality Systems Supply-Chai Maagemet Cost Maagemet IT Solutios Program Maagemet 8 9

6 Mold Makig If it s precisio you re after, that s precisely what you ll get. Whe you ca make a mold for oe of the highest-quality cameras o the market, there s ot much you ca t do. Tight tolerace? Cosmetic? Multi-cavity? At Cao Virgiia, it s all i a day s work. So whether you re lookig for us to work from your desig or work with you to determie the best desig, you ll kow you re gettig oe of the best molds o the market. A Cao mold. Cao s proprietary software rapidly coverts your desig ito machie code. The result? We re able to reduce lead times without sacrificig quality. Your Cao Virgiia, Ic. team will iclude: A Project Maager who works with you ad your team to esure quality ad world-class resposiveess Egieers who ca provide Desig for Maufacturig (DFM) solutios to help you develop part desigs ad cost-effective mold solutios Itegrated Tool Makers, all utilizig CAD viewers so they have complete access to all data from the desig ad programmig phases A i-house Quality Assurace team dedicated to testig ad esurig the accuracy of your mold The Cao Virgiia, Ic. Quality Promise. Our striget Quality Process helps to esure your mold will go through a trial before it s shipped. We ll iclude a mold process ad comprehesive measuremet report, helpig to esure that your mold meets your exact specificatios

7 Cao Virgiia, Ic Cao Blvd., Newport News, VA Geeral Iformatio CANON (Mold Makig ad Cotract Maufacturig Sales)