State-of-the-art technology you can build on.

Transcription

1 State-of-the-art techology you ca build o.

2 2 Itroductio The ew productio facility a ivestmet i the future. Numerous uclear power statios ad high-efficiecy fossil-fuelled power plats with outputs of over 800 MW are presetly beig plaed aroud the world to meet the ever growig global demad for more eergy. Specifically, there is a demad for boiler feed pumps capable of copig with high temperatures ad high pressures. The ew productio facility i Frakethal represets a importat step forward: With additioal productio capacities for large pumps, icludig a itegrated pump test facility with a 20 MW motor, KSB, as the world s leadig maufacturer of power plat pumps, will further stregthe its top positio i the global market. This ew productio facility is a strog pillar i our global maufacturig etwork. The decisio to build the productio facility i Frakethal also is a declaratio of cofidece i Germay as a productio site: At the compay s birthplace ad headquarters, we ivest i highly motivated, highly skilled employees ad offer a secure future at oe of the most desirable employer s i the regio.

3 3 Step by step o the road to success. The ew productio facility allows us to budle all of our stregths as a base for perfectly iterlikig processes: These rage from weldig techology ad mechaical productio processes, via assembly of complete pump sets ad performace testig, to packagig ad shipmet. For every part of the process, we cosistetly utilise our etire kow-how i order to successfully produce large pumps thereby takig advatage of the short distaces of a sigle locatio ad short throughput times. As part of every order, Itegrated Maagemet makes sure that the ecessary approvals, qualificatios ad certificatios are availably for every stage of the productio process. I additio to these, order-specific documets are provided for every acceptace test. Itegrated Maagemet Quality Maagemet Occupatioal Health ad Safety Maagemet Evirometal Maagemet Sustaiability Maagemet Codes: ISO 9001, KTA, DGR, AD 2000, DVGW, ASME, RCC-M, etc OHSAS ISO ISO 26000

4 4 Test Facility Solutios put to test. To make sure our customers always obtai the best possible products, we offer performace tests to a rage of stadards. These tests esure that all cotractually guarateed data are met. Our ew test facility for power statio pump uits is oe of the techically most advaced, efficiet ad powerful i the world. Stadard tests Hydraulic performace tests i compliace with iteratioal acceptace stadards (DIN EN ISO 9906, ASME PTC 8.2, HI) Measuremet of hydraulic characteristics, e. g. pressure, flow rate ad temperature Speed-cotrolled performace test Special tests (o request) Determiatio of NPSH value Hot water performace test Vibratio measuremet Noise measuremet Leakage measuremet Pressure pulsatio measuremet Thermal shock test

5 5 We test thoroughly ad with a eye for detail. O our test facility, we subject our products to thorough tests uder real coditios. After all, our aim is to help our customers lead their competitive fields. A performace test of the ordered pump o our ew test facility usig the test facility motor or a strig test of the complete pump set provides our customers with a solid base for success. Test facility Up to 500 bar 20 MW test facility motor Flow rate measuremets up to 3,500 m 3 /h Both directios of rotatio possible Speed cotrol by meas of frequecy iverter; speeds up to 6,800 mi -1 Cold ad hot water performace tests Strig test Performace test of pump set with origial motor Max. 20 MW electric motor Start via 50/60 Hz frequecy iverter Booster pump, motor, variable speed geared couplig ad mai pump ca be istalled o the foudatio

6 6 Quality Assurace ad Mechaical Productio Excellece based o highest quality. Before a product leaves our factory, we make absolutely sure it meets the highest requiremets i terms of safety ad reliability. Each is therefore subjected to a extesive series of quality assurace tests. Our quality assurace tests at a glace No-destructive materials testig Dye peetrat testig Magetic particle examiatio Ultrasoic testig Radiographic testig Codes: AD 2000, DIN EN 473, ASME SNT-TC-1A, etc. Mechaical productio Machiery used i the maufacture of large compoets CNC vertical lathe Swig 4.70 m Weight of work piece up to 50 t Drive tools CNC floor type borig machie Carryig capacity of worktable = 45 t Traversed distace y-axis = 3.5 m / x-axis = 10 m

7 Weldig 7 We work had i had. Every step of the productio process. To maufacture a excellet product, every sigle part of the productio process is of decisive importace. Therefore, whilst keepig the product as a whole i focus at every stage of the process, we take great care ot to lose track of idividual, importat details. This sigle-mided commitmet to excellece is what makes a great product: Based o a sequece of operatios carefully desiged to lik up perfectly with each other. Ad drive by our policy to leave othig to chace. Weldig Submerged-arc weldig techiques for strip ad wire weldig with video moitorig Hadlig of work pieces weighig up to 100 t Various maual weldig techiques Combied weldig / trimmig cabi Electrically heated bogie hearth furace with air circulatio for workig temperatures of up to 800 C ad a uit weight of up to 50 t

8 Assembly ad Dismatlig, Pipig 8 Assembly ad dismatlig Assembly workplaces dimesioed for hadlig large pumps > 10 t Applicatio of getle tighteig techiques Assembly pits to optimise ergoomics as well as techical hadlig Special tools ad devices to facilitate assembly Pipig Completig of pump to tur it ito a complete pump set Moutig of pump set o the baseplate Makig of complete pipig

9 Fial Statios from Paitig Shop to Packagig ad Shipmet 9 Paitig Paitig cabi equipped for speedy dryig Separate cleaig cabi for preparatio ad degreasig of work pieces Paitig of pumps ad associated pipig accordig to customer s specificatio Oe-compoet ad two-compoet paits as well as high-temperature paits for special applicatios Fial assembly ad equippig with istrumets Moutig of the paited pump (set) o the baseplate Fittig of isulatio Moutig of all pipes ad istrumets Cablig ad moutig of all sesors ad measurig istrumets Completio ad fittig of sigs ad plates Shipmet Fabricatio of shippig cotaiers for complete pump sets for trasport by truck, rail, sea or air Also for heavy loads of over 60 t per shippig cotaier Packagig either i accordace with the usual packagig classes or as specified by the customer

10 Covetioal Eergy Coversio Michael Scheider Tel Nuclear Eergy Coversio Dr. Sve Baumgarte Tel Water Trasport ad Treatmet Uwe Dortmud Tel KSB Aktiegesellschaft Joha-Klei-Straße Frakethal (Germay) / / DAMM&BIERBAUM / KSB Aktiegesellschaft 2010 Subject to techical modificatio without prior otice More space for solutios.