Hyperchill precision chilled water.
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1 Hyperchill precisio chilled water
2 1 Idustrial Chillers Hyperchill: Precisio Chilled Water domick huter Hyperchill water chillers celebrate a presece of over 30 years o the idustrial chiller market. This experiece has lead to a rage which ot oly offers all the advatages typically offered by a quality water chiller, but also adds sigificat beefits for the idustrial user. As such Hyperchill combies advaced desig solutios, such as eergy savig scroll compressors ad a sophisticated microprocessor, with uique features to meet the specific eeds of idustrial users: these iclude Hyperchill s extreme flexibility towards the varyig workig coditios typically foud i idustry. The stadard models are augmeted by a wide rage of optios ad accessories, which together esure Hyperchill is the perfect solutio to each ad every idustrial applicatio. Hyperchill maximizes productivity ad miimizes costs, as well as easig coformity to regulatios o water quality. Hyperchill is the perfect solutio to idustrial chilled water eeds. Why a idustrial chiller? The use of cold water is very commo i idustry. The motives are obvious: cold water improves productivity, secures idustrial processes ad reduces costs. There are several methods of creatig cold water, but water chillers are icreasigly becomig the preferred solutio. But why? Firstly, chillers always supply the exact water temperature requested, eve with differig ambiet coditios ad differig load requests, thus esurig optimum efficiecy. Water has furthermore become a very precious, ad costly, atural resource. Chillers, by operatig i a closed circuit, cotiuously reutilize the same water, ad thereby avoid uwated water wastage. Add to this fact that a umber of directives have recetly emerged to safeguard both the quality of the water beig utilized (for health reasos) as well as the dischargig of impure water ito the ambiet (to protect the eviromet): closed circuit chiller operatio greatly simplifies coformace to these regulatios. The eeds of idustry are chagig, ad a water chiller icreasigly satisfies these eeds. Beefits Icreases productivity, reduces costs Optimizes idustrial applicatios Adaptable to idividual customer eeds Accepts wide rage of water temperatures ad fluctuatig water flows Applicatios Food (beverage, cofectioery, chocolate, processig, storage) Plastics (ijectio, blow moldig, extrusio, film extrusio, thermoformig) Lasers (weldig, profilig, cuttig, optics, medical, markig, aesthetics) Paper (maufacture, pritig, cardboard, labels, plastic film) Chemical (petrochemical, paits, solvets, temperature cotrol) Air coditioig (civil, idustrial, process) Mechaical (weldig, cuttig, profilig, polishig, rollig, gridig) Other (wood, ceramics, gold & silver, biogas pharmaceutical, compressed air, textile)
3 2 Easy to Use Precise Cotrol Hyperchill is a all-i-oe solutio, with all compoets packaged iside. Compact dimesios ad a low weight make it simple to positio, while models from PCW020 ca be istalled outdoors. Maiteace is facilitated by full frotal access, a removable tak ad a codeser sectio which is isolated from the rest of the chiller (from PCW020). Models PCW ca be used i pressurized closed circuits, facilitatig system desig. (PCW must be specified whe ordered). Ulike traditioal chillers, Hyperchill places the evaporator stage withi the tak, with the temperature cotrol sesor positioed o the water outlet: this guaratees a very accurate water outlet temperature cotrol. Water temperature stability is further improved thaks to the oversized water tak. A atifreeze thermostat ad water level sesor secure cotiuous operatio i all coditios, as does the iteral water by-pass (stadard o PCW ). Ecoomical & Evirometally Friedly Hyperchill stadardly uses evirometally friedly refrigerat R407C o all models: R407C is characterized by a very high efficiecy, leadig to power cosumptio. Compliat scroll compressors, which offer eergy savigs of aroud 20%, are fitted from PCW060. Multiple compressors (from PCW210) esure sigificat eergy savigs at partial loads. Fail-safe Operatio Hyperchill operates cotiuously i all coditios ad with all applicatios. Multiple compressors ad twi idepedet refrigeratio circuits (from PCW210), with automatic rotatio, offer icreased peace of mid, as do a extesive list of safety devices. The high workig limits ad (from PCW020) codeser pre-filter esure that Hyperchill operates i all ambiets. Whe operatig i closed circuits, Hyperchill avoids water foulig ad the eed for refillig.
4 3 Idustrial Chillers Compliat scroll compressors Hyperchill features advaced compliat scroll compressors (stadard from PCW060). These offer sigificatly lower power cosumptio ad a reduced refrigerat charge. The uique compliat techology offers extreme reliability ad reders the compressor ear idestructible. Compliat scroll compressors are also very user friedly, as they are extremely quiet ad esure the chiller requires o pre-heatig. Furthermore, scroll compressors feature 50% fewer movig parts ad emit lower vibratio levels, thus icreasig the chiller s logevity. Microprocessor cotrol All models stadardly feature a microprocessor, offerig ease of use, precise cotrol ad reliable operatio. The advaced versio, stadard from (PCW040), offers a vast rage of programmig possibilities, allowig the chiller to be optimized for operatio i eve the most particular coditios. The microprocessor is stadardly fitted with a iterface for easy coectio to be a cetralized supervisor system. Remote cotrol paels ca be specified from PCW020. Itegral water tak PCW are stadardly supplied with a itegral tak. The tak s geerous dimesios esures precise water temperatures. The uique desig places the evaporator (co-axial o PCW , fied coil o PCW ) withi the tak for steady temperature cotrol, while the low water velocity cofiguratio offers miimal pressure drops ad virtually elimiates the risk of impurities blockig the water circuit. The tak is removable, allowig easy maiteace.
5 4 Cleaable codeser pre-filter A codeser pre-filter (stadard from PCW020) improves chiller performace ad reduces maiteace. Flexiblity of istallatio Hyperchill stadardly accepts water ilet temperatures up to 86 F (30 C) ad delivers outlet temperatures dow to 32 F (0 C)*. Ilet/outlet temperature differeces of as much as 27 F (15 C) ca be obtaied. Hyperchill operates with ambiet temperatures up to 113 F (45 C), eve with high water temperatures ad durig start-up. Models from PCW020 ca be istalled outdoors. The water by-pass (stadard o PCW ) guaratees fault-free geeratio with fluctuatig water flows ad facilitates chiller start-up. (*with water/glycol mixture) Peace of mid Every sigle Hyperchill is extesively tested. Performace tests with water flow are combied with helium leak tests, water circuit tests, electrical tests, ad tests of the microprocessor settigs. Itegral Pump PCW feature, as stadard, a pump istalled withi the chiller itself. Twi pumps (from PCW080), or pumps with lower or higher available head pressures, are available o request. The water by-pass (stadard o PCW ) protects the pump i fluctuatig load coditios.
6 5 Idustrial Chillers Optios ad Accessories Cetrifugal fa optio (PCW ) Desiged for idoor istallatio, this versio features fas which permit the codeser discharge air to be ducted. Water-cooled optio (PCW ) I those cases where air-cooled models caot be used, or a supply of warm water is desirable, Hyperchill offers water-cooled models featurig a shell & tube codeser ad a pressostatic water cotrol valve. Special & multiple pumps O request the stadard pump ca be substituted by pumps for either lower or high available head pressures (from PCW020). Furthermore, twi pumps ca be istalled o board (from PCW080), offerig a stad-by capacity. Low ambiet optio (from PCW020) A 14 F (-10 C) ambiet temperature versio (0 F (-18 C) o PCW ) is available for operatio i cold eviromets. Low water temperature optio (from PCW020) This optio allows operatio with water outlet temperatures of as low as 14 F (-10 C). Water fill kits (PCW ) Two types of water fill kits are offered: a pressurized versio for operatio up to 87 psi (6 bar), ad a atmospheric pressure versio (available with either maual or automatic refillig). PCW are stadardly supplied with a atmospheric pressure water fill kit (with maual refill). PCW are available with optioal atmospheric pressure or the pressurized fill kit. No-ferrous optio (PCW ) This versio features a water side usig o-ferrous materials, ad is used i idustries such as lasers. Remote cotrol kits (from PCW020) Two remote cotrol kits are offered. The base versio features remote o/off switchig ad gives a o/off ad geeral alarm sigal. The advaced versio allows the user to perform all operatios available o the microprocessor. Low oise optio (from PCW020) This versio further reduces the stadard models already impressively low oise levels. iteral pump cetrifugal fas water fill kit Close cotrol optio Used i applicatios such as lasers, where very precise outlet water temperatures are required (+/- 1 F (0.5 C)); this versio features a twi hot gas by-pass system, ehaced codesig cotrol, ad a P+I cotrol algorithm. Other optios Trasport wheels (PCW ) Metal cotrol pael cover (from PCW040) Atifreeze heatig for tak (PCW ) remote cotrol
7 6 Techical Specificatios MODEL PCW Coolig capacity (1) Air-cooled BTU/h Water-cooled BTU/h CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF CF Power supply V/ph/Hz 230/1/60 460/3/60 Protectio class IP IP33 IP44 IP54 Compressors Type hermetic, pisto hermetic compliat scroll Compressors / circuits 1/1 1/1 1/1 1/1 1/1 1/1 1 / 1 1/1 1/1 1/1 2/2 2/2 2/2 4/2 4 / 2 4/2 Nom. abs. power - 1 compr. kw Axial fas Quatity Max. abs. power - 1 fa kw Airflow scfm Pumps Type Peripheral Cetrifugal Water flow (om / max) GPM P30 omial power kw P30 available head pressure psi P50 omial power kw P50 available head pressure psi Dimesios ad weight Depth is Width is Height is Coectios i/out i 1" 1" 1" 1" 1 1/4" 1 1/4" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 2" 2" 2" 2 1/2" 2 1/2" 2 1/2" Tak capacity gal Weight (axial fa versio) (2) lbs Noise level Soud pressure (3) db (A) (1) at water i/out temperature = 45/55 F (7/12 C), glycol 0%, 95 F (35 C) ambiet temperature air-cooled models (2) weights are iclusive of pallet ad refrigerat charge. (3) referred to axial fa versio i free field coditios at a distace of 32.8 ft (10 m) from uit, measured o codeser side. Correctio factors for the calculatio of the coolig capacity A) ambiet temperature (air-cooled models) F ( C) 35 (2) 45 (7) 55 (13) 65 (18) 75 (24) 85 (29) 95 (35) 105 (40) 113 (45) correctio factor (f1) B) water outlet temperature F ( C) 35 (2) 45 (7) 55 (13) 65 (18) 75 (24) correctio factor (f2) C) glycol (i weight) % correctio factor (f3) To obtai the required coolig capacity multiply the value at omial coditios by the above correctio factors (i.e. coolig capacity = P x f1 x f2 x f3, where P is the coolig capacity at coditios (1)). PCW, i its stadard cofiguratio, ca operate up to ambiet temperatures of max 113 F (45 C) ad mi. 41 F (5 C) ad water temperatures of max. 86 F (30 C) ilet ad mi. 32 F (0 C) outlet. The above correctio factors are approximative: for a precise selectio always refer to the software selectio program.
8 dh ad domick huter are registered trademarks of Parker-Haifi Corporatio. a divisio of Parker Haifi Corporatio domick huter has a cotiuous policy of product developmet ad although the Compay reserves the right to chage specificatios, it attempts to keep customers iformed of ay alteratios. This publicatio is for geeral iformatio oly ad customers are requested to cotact domick huter for detailed iformatio ad advice o a products suitability for specific applicatios. All products are sold subject to the Compay s stadard coditios of sale. domick Parker Haifi huter North domick Carolia, huter divisio USA North Carolia, USA Tel: Tel: (704) (704) Telefax: Toll Free: (704) Toll Telefax: Free: (704) domick huter Caada Otario, Caada domick Tel: (905) huter Caada Toll Otario, Free: Caada Tel: Telefax: (905) (905) Parker-Haifi Corporatio Publicatio Referece: Chiller Rev 001 USA 01/07
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