Ruby. Ruby COPPER COPPER. Products of Vietnam. Website:
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1 Offce: 11 Thinh Hao I, Ton Duc Thang street, Hanoi, Vietnam. Phone: (+84) Fax: (+84) Factory: 206 road, D Area, Pho Noi A industrial park, Hung Yen province, Vietnam. Products of Vietnam
2 INTRODUCTION Of cially established in 2006, over 10 years of continuous effort and innovation, Toan Phat Copper Tube Company has transformed itself from a local copper facility to a full- edged leading copper tube manufacturer in Vietnam. With the orientation of continuous enhancing product quality and customer services, Toan Phat and our global brand - Copper - have won the heart of clients and have proven to be a reliable partner for international businesses. Copper reputation is built on quality, commitment and accomplishment to our clients. Products, including Pancake Coil, Straight Tube, Level Wound Coil and Insulated Copper Tube, are manufactured by advanced production lines, supervised by strict testing processes. With the orientation of sustainable development, we learn and invest in advanced machineries for further enhancing product quality that meet international standards and customers requirements. Since 2009, Copper have achieved a large number of certi cates: Quacert JIS H30:2006 (Japan), ASTM B68, ASTM B280 (USA), AZ/NZS 1571 (Australia). Along with enhancing product quality, Copper expand to global markets with 19 countries exported, including demanding market such as United States, India, Korea and Australia. The year of 2018 becomes a milestone in the development of Copper that the second copper tube manufacturer is of cially put into operation with expected production power of 50,000 tons per year, located at E3 - Pho Noi A, Van Lam, Hung Yen. This is the result of years of striving efforts and Copper products have achieved customers recognition in domestic and international markets. With rst-class copper materials, advanced production equipments and skillful engineers, Copper commit to provide excellent quality, fast delivery and professional customer service. We Global Market: 19 countries exported Canada United States Japan Kuwait Spain Myanmar Egypt Dubai India Thailand Srilanka Malaysia Korea Taiwan Vietnam The Philippines Singapore Indonesia Australia 02 03
3 LEVEL WOUND COIL Used in air-conditioners, heat exchangers and freezers. In conformity with ASTM B68 (USA) and JIS H30 (Japan). Wall Thickness (mm) Outer Diameter mm inch /16" /4" /16" 3/8" /2" Level Wound Coil 5/8" 3/4" 7/8" 0 1" /8" 04 05
4 PANCAKE COIL Used in civil and industrial piping system in air-conditioners. Features: bright surface nish with high-precision size, easy for installation. Suitable for used with R0A, R32 refrigerants with high working pressure. In conformity with international standards ASTM B68 (USA) and JIS (HH30 (Japan.). Wall Thickness (mm) Outer Diameter mm mm Pancake Coil inch inch /16" 3/16" 1/4" 1/4" 5/16" 5/16" 3/8" 3/8" 1/2" 1/2" 5/8" 5/8" 3/4" 3/4" 7/8"
5 STRAIGHT TUBE Used in piping system connection in air-conditioners and in heat exchangers. Features: bright surface nish with high-precision size, easy for welding and installation. In conformity with international standard JIS H30 (Japan). The annealed straight copper tube is in conformity with AS/NZS 1571 (Australia) and can be used for medical Wall Thickness (mm) Outer Diameter () Hard/ Soft Annealed mm inch /16" 1/4" /16" 3/8" 0 1/2" 5/8" 3/4" 7/8" 0 1" /8" /4" /8" /2" /8" Straight Tube 08 09
6 INSULATED COIL Used in piping system connection in air-conditioners and in heat exchangers. The thermal insulation helps prevent refrigerant leakage during installation and operation. The copper tube is insulated with high-class attached PE insulation with the length up to meters per coil regarding to international standards suggested by Daikin, LG and Panasonic. High quality insulation prevents condensation during air-conditioner operation, enhances ef ciency and Pipe 1 Outer Diameter Pipe 2 Wall Thickness (optional) Insulation thickness Length per insulated coil Number of coil per box,, 10 3m, 5m, 10m, 15m, m 1,, 10 3m, 5m, 10m, 15m, m,,, m, 5m, 10m, 15m, m,,, m, 5m, 10m, 15m, m 1 1 1,,, m, 5m, 10m, 15m, m 1 Insulated Copper Coil 10 11
7 DIAMETER / WALL THICKNESS TOLERANCE COMPLY TO ATSM B280 DIAMETER / WALL THICKNESS TOLERANCE COMPLY TO JIS H30 Soft annealed copper coil Unit: mm Outer Diameter Diameter Tolerance Wall thickness Wall thickness Tolerance mm 7.94 inch 1/4" 5/16" 3/8" +/- mm mm +/- mm Diameter From 4 to 15 Over 15 to 25 Over 25 to 50 Diameter Tolerance From 0.25 to Over 0.4 to Wall thickness Over 0.6 to Over 0.8 to Over 1.4 to /2" /8" 3/4" Hardness Unit: mm Type Hardness Straight tube Outer Diameter Diameter Tolerance Wall thickness Wall thickness Tolerance O/OL /2H H >100 D - Outer Diameter d - Inner Diameter t = (D-d)/2 - Wall thickness A = 1.3*D or A = 1.4*D mm inch +/- mm mm +/- mm 0 3/8" 1/2" Flaring Ratio Unit: mm 5/8" 3/4" 7/8" Alloy Diameter below 20mm with wall thickness over 0.5mm Outer diameter & wall thickness Diameter from 20mm to 100mm OR thickness below 0.5mm /8" /8" 1 5/8" C
8 WORKING PRESSURE Outer Diameter x Wall Thickness (mm) C Soft Annealed / Temperature 70 C 100 C 120 C Hard / Temperature From 40 C ~ 120 C * Pressure Unit: 1 bar ~ 14.5 Psi 1 bar = 0.1 Mpa * Pressure basis: based on the physical properties of copper material according to the standards of copper tubes such as JIS H30 (Japan), ASTM (USA), AS (Australia) and EN (Europe) unit: bar Outer Diameter x Wall Thickness (mm) Soft Annealed/ Temperature Hard Tube/ Temperature 40 C 70 C 100 C 120 C From 40 C ~ 120 C unit: bar
9 MANUFACTURING PROCESS Copper Cathode 99.99% purity Melting & Casting Surface milling & Rolling Three-cascade line Spinner Block Finished Products Ready for delivery Annealing Level Winding & Eddy Current Testing Inner-Grooved Tube Manufacturing Process* QUALITY CHECKING PROCESS Copper Cathode 99.99% purity Melting & Casting Surface milling & Rolling Three-cascade line Spinner Block Detection Project Testing Equipments Copper hardness testing Vicker hardness tester HV5 Tensile strength and elongation properties testing Pulling Vector Finished Products Ready for delivery Continuous Annealing Furnace Level Winding & Eddy Current Testing Inner Grooving In-line Annealing *Inner Grooved Tubes are ready when Copper Second Factory s production starts in Grain size testing Copper Tube chemical composition testing Metallographic Microscope Spectrometer Inner-tube impurities testing Inner-tube cleanliness machinery Copper s production process has always been strictly managed and examined. From importing raw materials to nishing the products, we take samples and strictly test in every stage of the production process to defect faulty and nd solutions in the earliest time. The nal products have been undergone over 10 technical examining processes before delivery. Copper tube defects & oxygen content testing Crack-tube testing Durability testing when the tube is put in operation Oil in the inner-tube testing Eddy current tester Bending aring tube Pressure tester Oil content analyzer 16 17
10 PRODUCTION STRENGTH 18 19
11 PRODUCTION STANDARDS TYPICAL SUPPLIERS Standard Alloy No Chemical Composition % (Cu + Ag) P % Temper Mechanical Properties Tensile Elongation Strength (%) (Mpa) Hardness Average Grain size (mm) ASTM B280 C ASTM B68 C ASTM B88 C H58 min 250 / / / O60 min 205 min 40 / min 0.04 O50 min 210 min 40 / O60 min 210 min 40 / min 0.04 O60 min 205 / max 50 HRF min 0.04 O50 min 205 / max 55 HRF min TYPICAL CUSTOMERS H58 min 250 / min HRT / H min 315 / min 55 HRT / JIS H30 C /2H OL min 205 / - 60 HRT / min 40 max 55 HRF max 0.04 O min 205 min 40 max 50 HRF R0 (O) min 0 min HV5 / EN 1057 Cu-DHP/ CW024A R250 (1/2H) R0 (H) min 250 min 0 min min HV5 min 100 HV5 / / Hard drawn / / min 100 HV / AS Bendable / / HV / AS NZS Annealed H 1/2H / / max 70 HV / / / min 100 HV / / / HV / O / / max 75 HV max Cleanness of interior surface (after evaporation of the cleaning solvent): the residue weight shall not exceed g/m. (applicable to annealed copper tube complied with ASTM B280 & AS NZS 1571 standards) 20 21
12 TYPICAL PROJECTS SUPPLIED Vinhomes Central Park - Ho Chi Minh City Vinhomes Gardenia - Hanoi 23 Diplomatic Corps - Hanoi Kyung il Optic Factory - Hanoi National Assembly - Hanoi Melia Tower - Hanoi Times City - Hanoi Royal City - Hanoi Lotte Tower - Hanoi Ho Guom Plaza - Hanoi Kaengnam Landmark Tower - Hanoi Canon Factory - Hung Yen
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