High-Performance Solid Carbide End Mills Hard Materials
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1 High-Performance Solid Carbide Hard Materials A39 A50 Series 7S05 Lists 7S05 7S15 7S25 Vision Plus A40 Series 7S5F Vision Plus A41 Series 7FN HRC Vision Plus X-Feed A42 Series 7FN7 >52 HRC Vision Plus X-Feed A43 Series 7S7R Vision Plus A44 Application Data A A A A A47 Speed Calculation Ball Nose A48 A39
2 Series 7S05 Lists 7S05 7S15 7S25 Vision Plus Center cutting. Standard items listed. Additional styles and coatings made to order. For information about Custom Solutions, see page A90. For information about Reconditioning Services, see page A95. End Mill Tolerances D1 Tolerance D Tolerance h6 + / - All / /8" 0 / > 1/8" to 1/4" 0 / > 1/4" to 3/8" 0 / > 3/8" to 23/32" 0 / > 23/32" to 1 3/16" 0 / P H P - Steels K - Cast Iron S - High-Temp Alloys M - Stainless Steels N - Non-Ferrous H - Hard Materials For material descriptions, see Inside Back Cover. For application data, see page A46. length of cut length D1 D Ap1 max L Z U - MT 1/4 1/4 3/8 3 4 TM7S /4 1/4 5/8 3 4 TM7S /4 1/4 7/8 3 4 TM7S /16 5/16 1/2 4 4 TM7S /16 5/16 3/4 4 4 TM7S /16 5/16 1 1/8 4 4 TM7S /8 3/8 9/ TM7S /8 3/8 15/ TM7S /8 3/8 1 5/ TM7S /2 1/2 3/4 5 4 TM7S /2 1/2 1 1/4 5 6 TM7S /2 1/2 1 3/4 5 6 TM7S /8 5/8 1 5/ TM7S /8 5/8 1 9/ TM7S /8 5/8 2 3/ TM7S /4 3/4 1 1/8 6 4 TM7S /4 3/4 1 7/8 6 6 TM7S /4 3/4 2 5/8 6 6 TM7S /2 6 5 TM7S /2 6 6 TM7S /2 6 6 TM7S A40
3 Series 7S5F Vision Plus Center cutting. Standard items listed. Additional styles and coatings made to order. For information about Custom Solutions, see page A90. For information about Reconditioning Services, see page A95. End Mill Tolerances D1 Tolerance D Tolerance h6 + / - All / /8" 0 / > 1/8" to 1/4" 0 / > 1/4" to 3/8" 0 / > 3/8" to 23/32" 0 / > 23/32" to 1 3/16" 0 / P H P - Steels K - Cast Iron S - High-Temp Alloys M - Stainless Steels N - Non-Ferrous H - Hard Materials For material descriptions, see Inside Back Cover. For application data, see page A46. length of cut length D1 D Ap1 max L3 L BETA D3 - MT 1/8 1/4 1/ TM7S5F /32 1/4 5/ TM7S5F /16 1/4 3/ TM7S5F /4 3/8 1/ TM7S5F /16 3/8 5/ TM7S5F /8 1/2 3/ TM7S5F /2 5/8 1/ TM7S5F /8 5/8 5/ TM7S5F /4 3/4 3/ TM7S5F19007 A41
4 Series 7FN HRC Vision Plus X-Feed Non-center cutting. Hi-Feed. Standard items listed. Additional styles and coatings made to order. For information about Custom Solutions, see page A90. For information about Reconditioning Services, see page A95. End Mill Tolerances D1 Tolerance D Tolerance h6 + / - All / < 1/8" 0 / /8" to 7/32" 0 / /4" to 3/8" 0 / /32" to 11/16" 0 / /32" to 1 3/16" 0 / P H P - Steels K - Cast Iron S - High-Temp Alloys M - Stainless Steels N - Non-Ferrous H - Hard Materials For material descriptions, see Inside Back Cover. For application data, see page A50. length of cut length D1 D Ap1 max L3 L Rt D3 - MT 1/4 1/ / TM7FN /16 5/ TM7FN /8 3/ / TM7FN /2 1/ TM7FN /8 5/ / TM7FN /4 3/ TM7FN Geometrical Parameters Ramping Guide for Circular and Linear Ramping Circular Interpolation Linear Ramping Optimal Range of Circle Diameter for a Single Pass Calculated Length per Ramp Angle D1 Ap1 max R Rε YRC RCN Smallest Largest 1 deg. 2 deg. 3 deg. 4 deg. 5 deg. 1/ / / / / / Recommended % of programmed feed rate to use while ramping. 100% 70% 50% 30% 10% YRC = distance from center line to the crown of the R radius. RCN = distance from center line to the start of the cutting edge. This dimension can also help determine the minimum circle size when helical ramping. R = the head radius size. Rε = the shoulder radius or radius at the corner of the cutter. A42
5 Series 7FN7 >52 HRC Vision Plus X-Feed Non-center cutting. Hi-Feed. Standard items listed. Additional styles and coatings made to order. For information about Custom Solutions, see page A90. For information about Reconditioning Services, see page A95. End Mill Tolerances D1 Tolerance D Tolerance h6 + / - All / < 1/8" 0 / /8" to 7/32" 0 / /4" to 3/8" 0 / /32" to 11/16" 0 / /32" to 1 3/16" 0 / H P - Steels K - Cast Iron S - High-Temp Alloys M - Stainless Steels N - Non-Ferrous H - Hard Materials For material descriptions, see Inside Back Cover. For application data, see page A49. length of cut length D1 D Ap1 max L3 L Rt D3 - MT 1/4 1/ / TM7FN /4 1/ / TM7FN /16 5/ TM7FN /16 5/ TM7FN /8 3/ / TM7FN /8 3/ / TM7FN /2 1/ TM7FN /2 1/ TM7FN /8 5/ / TM7FN /8 5/ / TM7FN /4 3/ TM7FN /4 3/ TM7FN YRC = distance from center line to the crown of the R radius. RCN = distance from center line to the start of the cutting edge. This dimension can also help determine the minimum circle size when helical ramping. R = the head radius size. Rε = the shoulder radius or radius at the corner of the cutter. Geometrical Parameters Ramping Guide for Circular and Linear Ramping Circular Interpolation Linear Ramping Optimal Range of Circle Diameter Calculated Length per Ramp Angle for a Single Pass D1 Ap1 max R Rε YRC RCN Smallest Largest 1 deg. 2 deg. 3 deg. 4 deg. 5 deg. 1/ / / / / / Recommended % of programmed feed rate to use while ramping. 100% 70% 50% 30% 10% A43
6 Series 7S7R Vision Plus Center cutting. Flat shallow profile. Standard items listed. Additional styles and coatings made to order. For information about Custom Solutions, see page A90. For information about Reconditioning Services, see page A95. End Mill Tolerances D1 d11 D Tolerance h6 + / - < 1/8" / < 1/8" 0 / /8" to 7/32" / /8" to 7/32" 0 / /4" to 3/8" / /4" to 3/8" 0 / /32" to 11/16" / /32" to 11/16" 0 / /32" to 1 3/16" / /32" to 1 3/16" 0 / P M K S H P - Steels K - Cast Iron S - High-Temp Alloys M - Stainless Steels N - Non-Ferrous H - Hard Materials For material descriptions, see Inside Back Cover. For application data, see page A47. length of cut length D1 D Ap1 max L3 L Rε D3 BETA Z U 5/32 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 1/4 1/4 3/8 3/8 1/2 5/8 5/8 3/4 1 5/32 3/16 1/4 5/16 3/8 1/2 5/8 3/ MT TM7S7R04002A TM7S7R05002A TM7S7R07004A TM7S7R08004A TM7S7R10005A TM7S7R13006A TM7S7R16006A TM7S7R19007A TM7S7R25008A A44
7 Best-in-Class Performance in Machining Hard Materials Using WIDIA-Hanita Solid End Mills will: Reduce the number of tools needed. Offer excellent chip evacuation. Promote maximum productivity. Increase removal rates. Enable higher speeds. Ensure accuracy. Reduce manufacturing costs. Provide long tool life. Featured Application: Milling a Mold Operation: Customer: Material: Workpiece: Results: Pocket Milling Die & Mold Manufacturer AISI 4340 hardened steel (52 HRC) Mold 3x better metal removal rate than competitive tool! Machined at more than 3x faster feed! Increased Metal Removal Rate by 191% COMPETITOR WIDIA-Hanita tool: 4-flute H/P for die & mold TM7FN material: medium hardened steel medium hardened steel (52 HRC) (52 HRC) surface speed: 120m/min (400 SFM) 160m/min (530 SFM) feed per tooth: 0,34mm (.013") 0,6mm (.023") depth of cut: 0,8mm (.031") 0,6mm (.023") table feed: 4,331mm/min 15,287mm/min (170 in/min) (600 in/min) metal 22.8 cm cm 3 removal rate: (1.4 in 3 ) (3.7 in 3 ) metal removal rate (cm 3 /min) Competitor WIDIA-Hanita A45
8 Application Data Series 7S05 Series 7S15 Series 7S25 Vision Plus Series 7S05 Vision Plus Recommended Feed Per Tooth (Fz=inch/th) for Side Milling (A). For Slotting (B), reduce Fz by 20%. A B Cutting Speed Vc D1 - Diameter SFM frac. 1/4 5/16 3/8 1/2 5/8 3/4 1 Group ap ae ap Min Max dec P3 1 x D 0.4 x D 1 x D Fz P4 1 x D 0.4 x D 0.75 x D Fz H1 1 x D 0.4 x D 0.75 x D Fz H2 1 x D 0.3 x D 0.5 x D Fz H3 1 x D 0.15 x D 0.3 x D Fz H4 1 x D 0.1 x D 0.15 x D Fz Slotting with 6 flutes, reduce ap by 60%. For better surface finish, reduce feed per tooth. Series 7S15 Vision Plus Recommended Feed Per Tooth (Fz=inch/th) for Side Milling (A). For Slotting (B), reduce Fz by 20%. A B Cutting Speed Vc D1 - Diameter SFM frac. 1/4 5/16 3/8 1/2 5/8 3/4 1 Group ap ae ap Min Max dec P3 2 x D 0.3 x D 0.75 x D Fz P4 2 x D 0.25 x D 0.5 x D Fz H1 2 x D 0.25 x D 0.5 x D Fz H2 2 x D 0.2 x D 0.4 x D Fz H3 2 x D 0.1 x D 0.2 x D Fz H4 2 x D 0.05 x D 0.05 x D Fz Slotting with 6 flutes, reduce ap by 60%. For better surface finish, reduce feed per tooth. Series 7S25 Vision Plus Recommended Feed Per Tooth (Fz=inch/th) for Side Milling (A). For Slotting (B), reduce Fz by 20%. A B Cutting Speed Vc D1 - Diameter SFM frac. 1/4 5/16 3/8 1/2 5/8 3/4 1 Group ap ae ap Min Max dec P3 3 x D 0.2 x D 0.5 x D Fz P4 3 x D 0.2 x D 0.3 x D Fz H1 3 x D 0.2 x D 0.3 x D Fz H2 3 x D 0.15 x D 0.2 x D Fz H3 3 x D 0.05 x D Fz H4 3 x D 0.03 x D Fz Slotting with 6 flutes, reduce ap by 60%. For better surface finish, reduce feed per tooth. A46
9 Application Data Series 7S5F Series 7S7R Vision Plus Series 7S5F Vision Plus Recommended Feed Per Tooth (Fz=inch/th) for Side Milling (A). A Cutting Speed Vc D1 - Diameter SFM frac. 1/8 5/32 3/16 1/4 5/16 3/8 1/2 5/8 3/4 Group ap ae Min Max dec P3 0.5 x D 0.1 x D Fz P4 0.5 x D 0.1 x D Fz H1 0.5 x D 0.1 x D Fz H2 0.5 x D 0.1 x D Fz H3 0.5 x D 0.1 x D Fz H4 0.5 x D 0.05 x D Fz For better surface finish, reduce feed per tooth. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters on diameters greater than 1/2". Series 7S7R Vision Plus Recommended Feed Per Tooth (Fz=inch/th) for Side Milling (A). For Slotting (B), reduce Fz by 20%. A B Cutting Speed Vc D1 - Diameter SFM frac. 5/32 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 Group ap ae ap Min Max dec P3 0.8 x D 0.5 x D 0.75 x D Fz P4 0.8 x D 0.5 x D 0.5 x D Fz P5 0.8 x D 0.5 x D 0.75 x D Fz P6 0.8 x D 0.4 x D 0.5 x D Fz M1 0.8 x D 0.5 x D 0.75 x D Fz M2 0.8 x D 0.5 x D 0.75 x D Fz M3 0.8 x D 0.5 x D 0.75 x D Fz K1 0.8 x D 0.5 x D 0.75 x D Fz K2 0.8 x D 0.5 x D 0.75 x D Fz K3 0.8 x D 0.5 x D 0.75 x D Fz S1 0.8 x D 0.5 x D 0.75 x D Fz S2 0.8 x D 0.3 x D 0.3 x D Fz S3 0.8 x D 0.5 x D 0.75 x D Fz S4 0.8 x D 0.3 x D 0.5 x D Fz H1 0.8 x D 0.5 x D 0.5 x D Fz H2 0.8 x D 0.2 x D 0.3 x D Fz H3 0.8 x D 0.2 x D 0.3 x D Fz When using tools with 6 flutes, reduce slotting ap by 40%. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters on diameters greater than 1/2". A47
10 Table of Factors to Maximize Ball Nose Cutting Speed for Hard Machining Inch Calculation Examples Table of Factors for Speed Calculation Ball Nose Average Wall ap/d Angle For calculating real cutting speed, use formula: = Basic cutting speed * Factor Choose the coefficient according to the ap/d and average wall angle. Example 1: For Tool = 3/8" and ap =.008" for average wall angle 0, ap/d ratio equal.008/.375 =.02. Factor equals 3.6. Example 2: For Tool = 5/16" and ap =.004" for average wall angle 10, ap/d ratio equal.004"/.312 = Factor will be between 2.7 and 2.4, choose 2.6. Keep in mind shank diameter and length effect. If tool length out of the chuck is more than 2 x D, please decrease feed per tooth by 15% each 1 x D. TiAlN or Material Group Basic Cutting Speed Vc m/min Min Max P P H H H H Application example #1 = face milling a flat surface D = 3/8" ap =.008" Average wall angle = 0 Finishing H2 Starting Vc from chart = 300 SFM ap/d = 0.02 Factor from table = 3.6 Vc to program into machine = 300 * 3.6 = 1080 SFM RPM = 1080 * 12/3.14/.375 = RPM Application example #2 = face milling a 10 average wall angle D = 5/16" ap =.004" Average wall angle = 10 Finishing H2 Starting Vc from chart = 300 SFM ap/d =.004"/.312 =.012 Factor from table = 2.6 Vc to program into machine = 300 * 2.6 = 780 SFM RPM = 780 * 12/3.14/.312 = 9554 RPM A48
11 Application Data Series 7FN7 Vision Plus Series 7FN7 Vision Plus Recommended Feed Per Tooth (Fz=inch/th) for 3D Milling/Profiling. A Cutting Speed Vc D1 - Diameter SFM frac. 1/4 5/16 3/8 1/2 5/8 3/4 Group ap ae Min Max dec H x D 0.55 x D Fz H x D 0.55 x D Fz H x D 0.55 x D Fz For better surface finish, reduce feed per tooth. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly on diameters greater than 1/2". Tool List 7FN7 Geometrical Parameters Ramping Guide for Circular and Linear Interpolation Circular Interpolation Linear Interpolation Allowed Range of Hole Diameter Calculated Length (mm) per Ramp Angle Diameter Ap 1 max Rfm Rt Rc Xfm Yfm YD Number Ramp Angle (degree) [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] flutes Smallest Largest / / / / / / / / / / / / / Recommended Feed 100% 70% 50% 30% 10% A49
12 Application Data Series 7FN6 X-Feed Vision Plus Series 7FN6 Recommended Feed Per Tooth (Fz=inch/th) for 3D Milling/Profiling. A Cutting Speed Vc D1 - Diameter SFM frac. 1/4 5/16 3/8 1/2 5/8 3/4 Group ap ae Min Max dec P x D 0.55 x D Fz H x D 0.55 x D Fz H x D 0.55 x D Fz For better surface finish, reduce feed per tooth. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters on diameters greater than 1/2". Tool List 7FN6 Geometrical Parameters Ramping Guide for Circular and Linear Interpolation Circular Interpolation Linear Interpolation Allowed Range of Hole Diameter Calculated Length (mm) per Ramp Angle diameter Ap1 max Rfm Rt Rc Xfm Yfm YD Number Ramp Angle (degree) [inch] [inch] [inch] [inch] [inch] [inch] [inch] [inch] flutes Smallest Largest / / / / / / / / / / / / Recommended Feed 100% 70% 50% 30% 10% A50
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