HIGH PERFORMANCE END MILLS

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Blake Shanon Owen
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1 IG PERFORMACE ED MILLS

You Know ow Know their End Mills ITRODUCIG EMUGE igh Performance End Mills! D id you know that Emuge also manufactures an exhaustive range of high quality, high performance Emuge-Franken End Mills?

2 You Know ow Know their End Mills ITRODUCIG EMUGE igh Performance End Mills! D id you know that Emuge also manufactures an exhaustive range of high quality, high performance Emuge-Franken End Mills? Emuge-Franken End Mills are the result of extensive development, incorporating the latest in end milling technology and coatings and will outperform any other end mills, guaranteed. You trust Emuge Ts and Thread Mills. ow you can rely on Emuge-Franken End Mills for your machining needs.

Almost years of precison milling and innovation.

and CB inserts and milling cutters with indexable inserts, characterized by precision and innovation.

3 Almost years of precison milling and innovation. Ever since its foundation, Franken, as part of the Emuge-Franken Company, has been developing and manufacturing milling tools a wide range of solid carbide and SS end mills, PCD and CB inserts and milling cutters with indexable inserts, characterized by precision and innovation. The Franken production facility is located in Rückersdorf, Germany and is dedicated to the manufacturing of high precision end mills and indexable cutters as well as special design form and profile milling tools. With an extensive variety of tool types in a wide range of materials, Emuge-Franken manufactures only the highest quality cutting tools for discerning customers. Emuge-Franken, Rückersdorf, Germany TABLE OF COTETS Pages Product Finder - TOP-Cut VAR Product Pages Cutting Data -9 - TOP-Cut Metric Product Pages Cutting Data - - Multi-Cut Product Pages Cutting Data Tiox-Cut Product Pages Cutting Data - 7 ard-cut Product Pages Cutting Data - 9 Cold Air ozzle Applications / Materials Technical Information Reconditioning Services -

4 PRODUCT FIDER Choose the end mills most suitable for your plications - materials: P M K S Tool Type igh Performance End Mill Program R Multi-Cut Multi-Cut Multi-Cut F Tiox-Cut Tiox-Cut TOP-Cut VAR TOP-Cut VAR TOP-Cut VAR TOP-Cut VAR TOP-Cut VAR TOP-Cut VAR TOP-Cut TOP-Cut TOP-Cut TOP-Cut TOP-Cut TOP-Cut ard-cut P M K S Applications Materials ardness Range Material Examples RC B /mm Steel materials. Cold-extrusion steels, Construction steels, / / / L / Free-cutting steels, etc. L / A / T. Construction steels, A / T / -9 / / Cementation steels, Steel castings, etc. /. Cementation steels, eat-treatable steels, 9 / / / P / / Cold work steels, etc. D / A / S7 /. eat-treatable steels, Cold work steels, / / / P / / itriding steels, etc. D / M / / M-M. igh-alloyed steels, Cold work steels, / / / P / / ot work steels, etc. D / M / Stainless steel materials. Ferritic, martensitic 9 9 / / C / 7- P. Austenitic 9 9 / / / L /. Austenitic-ferritic (Duplex. Austenitic-ferritic heat-resistant (Super Duplex 9 7 Cast materials Grey cast irons G-GG Cast iron with lamellar grhite (GJL odular GGG-GGG7 Cast iron with nodular grhite (GJS Cast iron with vermicular grhite (GJV. - - Compact grhite iron (CGI. Malleable cast iron (GTMW, GTMB White iron on ferrous materials Aluminium alloys. 77. Aluminium wrought alloys -T / -T.. Aluminium cast alloys Si 7%. Aluminium cast alloys 7% < Si %. Aluminium cast alloys % < Si 7% Copper alloys. Pure copper, low-alloyed copper. Copper-zinc alloys (brass, long-chipping. Copper-zinc alloys (brass, short-chipping. Copper-aluminium alloys (alu bronze, long-chipping. Copper-tin alloys (tin bronze, long-chipping 7. Copper-tin alloys (tin bronze, short-chipping.7 Special copper alloys. Magnesium alloys. Magnesium wrought alloys. Magnesium cast alloys Synthetics. Duroplastics (short-chipping. Thermoplastics (long-chipping. Fibre-reinforced synthetics (fibre content %. Fibre-reinforced synthetics (fibre content > % Special materials. Grhite. Tungsten-copper alloys. Composite materials Special materials Titanium alloys. Pure titanium CP / CP. 7 9 ALV Titanium alloys. 9 7 ickel alloys, cobalt alloys and iron alloys. Pure nickel. 9 Monel / astelloy / Inconel ickel-base alloys Inconel. 9 Cobalt-base alloys. 9 7 aynes. Iron-base alloys Incoloy 9 ard materials. - Weldox. - ardox. igh strength steels, hardened steels, hard castings - Armox T. - Ferro-Titanit. - SSE

5 CR TOP-Cut VAR / TOP-Cut ICA ICA Multi-Cut Tiox-Cut fein fine FIE CR ø - mm ard-cut fein fine FIE R FIE CR F FIE ø - mm ø - mm ø - mm ø - mm ø - mm ø - mm ø - mm ø - mm ø - mm ø - mm ø - mm A A A 7A 99L 9A 99L 99A 99L A 99L 9A 99L 97A 99L 999A 997L 7A 999L 99A Z ( Flutes 9A 9AZ 7A 9TZ 7, 7,, 9, Page vc / fz..... vc = Cutting speed fz = Feed per tooth = very suitable = suitable.... M K P S

SOLID CARBIDE ED MILLS TOP-Cut VAR ew Emuge TOP-Cut VAR TM End Mills for universal milling plications. TOP-Cut VAR is the most versatile variable helix carbide tool in the industry.

German engineered Emuge quality D Chamfer feature protects cutting edges to prevent tool chipping. E F Fully blended corner radius extends tool life and delivers improved surface finishes.

6 SOLID CARBIDE ED MILLS TOP-Cut VAR ew Emuge TOP-Cut VAR TM End Mills for universal milling plications. TOP-Cut VAR is the most versatile variable helix carbide tool in the industry. Featuring unique geometry and coating, it can be used in virtually all materials and plications. TOP-Cut VAR is the best choice for manufacturers who need flexibility and high performance. G B Variable helix angles C F D B A E TOP-Cut VAR / Corner Radius A Unique flute and profile geometries optimized for extended tool life, provide superior performance in both roughing and finishing plications. B Variable helix angle flutes provide vibration dampening milling. C Precision ground flutes and advanced edge preparation provide maximum chip evacuation. German engineered Emuge quality D Chamfer feature protects cutting edges to prevent tool chipping. E F Fully blended corner radius extends tool life and delivers improved surface finishes. Advanced ALCR PVD coating enables outstanding performance in higher operating temperatures. G Proprietary sub-micro grain carbide grade for maximum abrasion resistance and durability, providing consistent, high performance levels.

7 SOLID CARBIDE ED MILLS Variable helix angle flutes Vibration dampening Chamfer to stabilize the cutting edge ALCR PVD coating Sub-micro grain carbide Center cutting TOP-Cut VAR Carbide - ASME B9.9 - C x vc /fz - ø d ø d Optional l Icon descriptions (see page l Coating P M K S Cutting Data (see pages - Ideal for most materials Suitable for roughing and finishing operations Stub length ø d h / / / / / 7/ / / / 7 / / / / l / / / / / 7 / / / / / / / l ø d h / / / / / / / / / 7 / / / / / / / / / Chamfer Flutes Chamfer Flutes Standard length ø d h / / / / / 7/ / / / ALCR ALCR Applications Materials (see page l / 7 / / / 7 / / / / l / / / / / / ø d h / / / / / 7 / / / / P M K S ,..-.. Tool no. 99L. 99L.97 99L. 99L. 99L.7 99L.7 99L. 99L. 99L.7 99L.7 99L. 99L. 99L , Tool no. 99L.7* 99L.* 99L.* 99L.7* 99L.* 99L.* 99L.7* Tool no. 99L. 99L.7 99L. 99L. 99L.7 99L.7 99L. 99L. 99L.7 99L. Tool no. 99L.* 99L.* 99L.7* 99L.* 99L.* 99L.7* 99L.* * Series available upon request. 7

8 SOLID CARBIDE ED MILLS Variable helix angle flutes Vibration dampening Chamfer to stabilize the cutting edge ALCR PVD coating Sub-micro grain carbide Center cutting TOP-Cut VAR Carbide ASME B9.9 - C x vc /fz - ø d ø d Optional l Icon descriptions (see page l Coating ALCR P M K S Applications Materials (see page Cutting Data (see pages - Ideal for most materials Suitable for roughing and finishing operations Long length ø d h / / / / / 7 / / / / l l / / / / / / / / / / / / * Series available upon request. ø d h / / / / / 7 / / / / Chamfer Flutes ,. Tool no. 99L. 99L.7 99L. 99L. 99L.7 99L.7 99L. 99L. 99L.7 99L. Tool no. 997L.* 997L.* 997L.7* 997L.* 997L.* 997L.7* 997L.*

9 SOLID CARBIDE ED MILLS / CORER RADIUS Variable helix angle flutes Vibration dampening Corner radius feature ALCR PVD coating Sub-micro grain carbide Center cutting TOP-Cut VAR Carbide ASME B CR vc /fz - ø d ø d Optional r l Icon descriptions (see page l Coating ALCR P M K S Applications Materials (see page Cutting Data (see pages - Ideal for most materials including high tensile strength plications Suitable for roughing and finishing operations Standard length ø d h / / / / / / / / / / / / / / / / / 7 / 7 / / / / / / / / / / / , Corner radius r ± l / / 7 / 7 / 7 / / / / / / / / 7 / 7 / 7 / 7 / 7 / / / / / / / / / / l / / / / / / / / / / / / / / / / / / / ø d h / / / / / / / / / / / / / / / / / 7 / 7 / / / / / / / / / / / Flutes Tool no. 99L. 99L. 99L. 99L. 99L. 99L. 99L. 99L. 99L. 99L. 99L. 99L. 99L.7 99L.7 99L.7 99L.7 99L.7 99L. 99L. 99L. 99L. 99L. 99L. 99L. 99L. 99L. 99L.7 99L.7 99L.7 99L. 99L. 99L. Tool no. 999L.* 999L.* 999L.* 999L.* 999L.* 999L.* 999L.* 999L.7* 999L.7* 999L.7* 999L.7* 999L.7* 999L.* 999L.* 999L.* 999L.* 999L.* 999L.* 999L.* 999L.7* 999L.7* 999L.7* 999L.* 999L.* 999L.* Other corner radii available on request. * Series available upon request. 9

10 SOLID CARBIDE ED MILLS Emuge TOP-Cut TM Metric End Mills for universal milling plications. TOP-Cut VAR TOP-Cut Metric tools are highly versatile end mills that can be used in nearly all materials and milling strategies due to their special geometric properties. They are ideal for both roughing and finishing operations. Variable helix angle flutes igh-performance TiAL PVD coating for long tool life Chamfer to stablize the cutting edge Optional with corner radius for improved surface finishes, extended tool life Also available with internal coolant feature Sub-micro grain carbide German engineered Emuge quality

11 SOLID CARBIDE ED MILLS Variable helix angle flutes Vibration dampening Chamfer to stabilize the cutting edge TiAL PVD coating Sub-micro grain carbide Center cutting TOP-Cut Metric Carbide - DI la ASME B9.9 ø d ø d ø d A B l - l Design l: C x vc /fz l - la ø d ø d ø d Optional l l l l Icon descriptions (see page Coating TiAL.-. P M.-. K ,. S Applications Materials (see page Cutting Data (see pages - Ideal for most materials Suitable for roughing and finishing operations Stub length d l l l d l d la d l l l d l d la [mm] f Standard length f [mm] 9 9 * Series available upon request. h h Chamfer Flutes Chamfer Flutes Tool no. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. Tool no. 97A.* 97A.* 97A.* 97A.* 97A.* 97A.* 97A.* 97A.* 97A.* 97A.* Tool no. 99A. 99A. 99A. 99A. 99A. 99A. 99A. 99A. 99A. 99A. 99A. Tool no. 999A.* 999A.* 999A.* 999A.* 999A.* 999A.* 999A.* 999A.* 999A.* 999A.* 999A.*

12 SOLID CARBIDE ED MILLS Variable helix angle flutes Vibration dampening Chamfer to stabilize the cutting edge TiAL PVD coating Sub-micro grain carbide Center cutting TOP-Cut Metric Carbide DI la ø d ø d ø d A B l - l Design l: C x vc /fz l - la ø d ø d ø d Optional l l l l Icon descriptions (see page Coating TiAL P M K S Applications Materials (see page Cutting Data (see pages - Ideal for most materials Suitable for roughing and finishing operations Long length ø d l l l d l ø d la [mm] h * Series available upon request. h Chamfer Flutes ,. Tool no. A. A. A. A. A. A. A. A. A. Tool no. 7A.* 7A.* 7A.* 7A.* 7A.* 7A.* 7A.* 7A.* 7A.*

13 SOLID CARBIDE ED MILLS / CORER RADIUS Variable helix angle flutes Vibration dampening Corner radius feature TiAL PVD coating Sub-micro grain carbide Center cutting Carbide r DI ø d ø d ø d la l A B l l Design l: TOP-Cut Metric - vc /fz - - la CR ø d ø d ø d Optional r l l l Icon descriptions (see page l Coating TiAL P M K S Applications Materials (see page Cutting Data (see pages - Ideal for most materials including high tensile strength plications Suitable for roughing and finishing operations Standard length ø d [mm] f , Corner radius r l l l d l ø d la Flutes /-..-. * Series available upon request. Tool no. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. Tool no. 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.* 99A.*

Multi-Cut igh Performance End Mills for universal milling plications. TM Multi-Cut End Mills can achieve metal removal rates to times that of conventional end mills in a full range of materials.

14 Multi-Cut igh Performance End Mills for universal milling plications. TM Multi-Cut End Mills can achieve metal removal rates to times that of conventional end mills in a full range of materials. With its progressive edge profile, variable helix and flute technology, Multi-Cut totally redefines high performance milling. igh Productivity Cutting Parameters Variable flute spacing and pitch to minimize vibrations, even at high speeds and aggressive cutting depths Unique chip-breaker technology provides optimum chip evacuation Patented roughing profile enables short-duration chip contact At maximum speed, the chip load per tooth may be increased by up to % to achieve maximum material removal Made from select micro-grain carbide to provide maximum cutting performance and tool life Weldon flat ensures stability in tool clamping, for enhanced milling processes German engineered Emuge quality

15 SOLID CARBIDE ED MILLS la Fine ø d vc /fz ø d ø d l R DI l A B Design l: ICA Carbide -7 l Multi-Cut ASME B9.9 - ø d ø d ø d la l C x Optional l l Icon descriptions (see page l Coating TiAL P.-. K.-..-.,.. Applications Materials (see page Cutting Data (see pages -7 igh volume machining Suitable for many materials and for roughing in unstable conditions TiAL. P.-. M K S. TiAL P.-. K.-..-., Standard Length ø d l l / / / / / / / / / 9/ / / 9/ / 7/ / / / / / 7/ / / / 7/ /. 9 9 [mm] h Long Length ø d ø d l ø d l A Flutes / / / / / / / / 7/ 7/ / / / / / / / / / / / / / / / 9/ / / 9A. 9A.7 9A. 9A. 9A.7 9A. 9A. 9A.7 9A. 9AZ. 9AZ.7 9AZ. 9AZ. 9AZ.7 9AZ. 9AZ. 9AZ.7 9AZ A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9A. 9AZ. 9AZ. 9AZ. 9AZ. 9AZ. 9AZ. 9AZ. 9AZ. 9AZ. 9AZ h * 7 Tool no. Tool no. * straight shank l l l ø d / / / / / / / / / 9/ / / 9/ / 7/ / / / 7/ / / 7/ / / / / / / h [mm] l l ø d / / / / / / / / / / / / l A h Flutes Tool no. 7/ 7/ 7/ 7/ / / / / / 7A. 7A.7 7A. 7A. 7A.7 7A. 7A. 7A.7 7A. 7 7A. 7A. 7A. 7A. 7A. 7A. 7A. 7A. 7A. 7A.

16 Tiox-Cut igh Performance Roughing End Mills for Aerospace machining and other demanding plications. TM Tiox-Cut End Mills are plication-specific for the machining of materials such as inconel, titanium and stainless steel and are guaranteed to deliver unmatched metal removal rates and tool life. German engineered Emuge quality Unique variable flute spacing and a serrated chip breaker profile along the cutting edge provides unmatched material removal rates (MRR Impressive RA values for both roughing and semi-finishing Dynamic flute and proprietary cutting edge design igh heat-resistant multi-layer Ti / TiAL coating Long tool life by minimizing friction / vibration and efficiently evacuating shorter chips, which is especially important in tough, long-chipping materials Made from a special ultra fine carbide grade to further maximize wear resistance Internal coolant feature enables more efficient feed rates, MRR and chip evacuation Weldon flat ensures stability in tool clamping, for enhanced milling processes

17 SOLID CARBIDE ED MILLS Fine semi-finishing profile Variable index Ti/TiAL PVD coating Sub-micro grain carbide Axial internal coolant supply (ICA F Fine ICA Carbide ø d ø d la DI A B ø d l Tiox-Cut l ASME B9.9 l Design l: C x CR - vc /fz ø d ø d ø d la l l Icon descriptions (see page l l Coating Ti / TiAL.-. P M K.-.,. S.-. Applications Materials (see page Cutting Data (see page Ideal for difficult to cut materials Suitable for high productivity cutting, roughing Standard length ø d [mm] h / / / / / / l 7/ / 7/ / / / / 9 l l / 7/ / / / 7/ / / / / / / d l ø d la Flutes / / / / / / / / / / 9/ / / Tool no. 9TZ. 9TZ. 9TZ.7 9TZ. 9TZ. 9TZ.7 9TZ. 7 9TZ. 9TZ. 9TZ. 9TZ. 9TZ. 9TZ. h 7/ / 7

Emuge ard-cut igh Performance End Mills for ard Milling Applications. TM ard-cut End Mills were specifically developed for the machining of hardened materials up to RC.

18 Emuge ard-cut igh Performance End Mills for ard Milling Applications. TM ard-cut End Mills were specifically developed for the machining of hardened materials up to RC. Unique proprietary geometry Variable flute spacing minimizes vibrations and improves tool life igh flute count enables high feed rates Large core diameter provides an extremely stable design Tighter cutting diameter tolerances assure more accurate milling Made from a special high-wear resistant carbide substrate for maximum tool life igh heat-resistance TiAL coating Can be used with Emuge s Cold Air ozzle (see page for maximum cooling efficiency in hard milling German engineered Emuge quality

19 SOLID CARBIDE ED MILLS ard-cut ard milling geometry Variable index igh number of flutes Chamfer to stabilize the cutting edge Tighter cutting diameter tolerance TiAL PVD coating Sub-micro grain carbide M DI A B ASME B9.9 la ø d ø d C x vc /fz ø d l l l 9 Optional Icon descriptions (see page - RC Coating TiAL P.-. K Applications Materials (see page Cutting Data (see page 9 Ideal for all high strength materials ard milling up to RC Suitable for high speed cutting, finishing.-. Standard Length ø d l / / / / / / 7/ [mm] [mm] l / / / 9 ø d l l / / / / / 7/ / / / 7 Long Length l 7 9 ø d ø d h / / / / / / / / / l ø d ø d h / / / / / / / / / l A Chamfer Flutes l A Tool no. 7A. 7A.7 7A. 7A. 7A.7 7A. 7A. 7A. 7A. 7A. 7A. 7A. 7A. 7A. Chamfer Flutes Tool no A. A.7 A. A. A.7 A A. A. A. A. A. A. A. A. A. 9

20 SOLID CARBIDE ED MILLS / CORER RADIUS ard milling geometry Variable spacing igh number of flutes Corner radius feature Tighter cutting diameter tolerance TiAL PVD coating Sub-micro grain carbide M DI ASME B9.9 A B la CR ø d vc /fz ø d ø d l ard-cut 9 l l Optional Icon descriptions (see page. - RC Coating TiAL P.-. K Applications Materials (see page Cutting Data (see page 9 Ideal for all high strength materials ard milling up to RC Suitable for high speed cutting, finishing.-. ø d r / / / 7/ / / / / / / / / / 7/ [mm] ø d r l l l d ø l ø d / / / 7/ / / / / / 7/ / / / [mm] Stub Length... 9 Standard Length l l l ø d l / / / h la / / / 7/ / / / h l A / / / 7/ / / / / / / / ø d Flutes Tool no. A. A. A.7 A.7 A. A. A.7 A. A. A. A. A. A. Flutes Tool no. 7A. 7A. 7A.7 7A.7 7A. 7A. 7A.7 7A. 7A. 7A. 7A. 7A.

This type of cooling enables modern coatings to achieve their full potential, as damage to the cutting edge resulting from thermal shock is avoided.

21 COLD AIR OZZLE Pressurized air, prox. bar Adjustable valve ot exhaust air Available cold air Cooled air reduces temperatures in the cutting area, which in turn permits higher cutting speeds and longer tool life. This type of cooling enables modern coatings to achieve their full potential, as damage to the cutting edge resulting from thermal shock is avoided. Moreover, the cold-air nozzle helps to remove the tiny chips produced in copy milling even from deep recesses or cavities. The function of the cold-air nozzle is based on the principle of the vortex tube, in which two opposed, rotating air streams are generated (without any moving parts. The internal air stream exits from one end, in the form of useable cold air with a temperature as low as - C. All that is required is a normal pressurized air connection. Temperature, measured at the effective exit of the vortex tube (not the end of the nozzle Supply air pressure Temperature of usable air in C, with a cold air percentage of bar 7 % % % Air consumption, with supply air temperature of C Input pressure Air consumption Cacity bar,9 7, l/s ;, m/h kcal/h ; W Cold-Air ozzle olders for Cold-Air ozzle Delivery includes: Flexible hose (length prox. mm for cold air Silencer (S for hot exhaust air Ball-valve with fitting (/" for inlet hose ( mm with quick-change attachment (7. mm Individual socket and holder components available upon request. Socket with basic holder Socket with magnetic shoe Tool no. 9. Tool no. 9. Spare hose in additional lengths available upon request Overall length mm (without hose Tool no. 9.

22 APPLICATIOS MATERIALS elpful Formulas: SFM = (RPM x D in /. RPM = (SFM x. / D in feed/tooth = IPM / (#teeth x RPM IPM = RPM x #teeth x P M K S Applications Materials ardness Range Material Examples RC B /mm Steel materials. Cold-extrusion steels, Construction steels, / / / L / Free-cutting steels, etc. L / A / T. Construction steels, Cementation steels, A / T / -9 / / Steel castings, etc. /. Cementation steels, eat-treatable steels, 9 / / / P / / Cold work steels, etc. D / A / S7 /. eat-treatable steels, Cold work steels, / / / P / / itriding steels, etc. D / M / / M-M. igh-alloyed steels, Cold work steels, / / / P / / ot work steels, etc. D / M / Stainless steel materials. Ferritic, martensitic 9 9 / / C / 7- P. Austenitic 9 9 / / / L /. Austenitic-ferritic (Duplex. Austenitic-ferritic heat-resistant (Super Duplex 9 7 Cast materials Grey cast irons G-GG Cast iron with lamellar grhite (GJL odular GGG-GGG7 Cast iron with nodular grhite (GJS Cast iron with vermicular grhite (GJV. - - Compact grhite iron (CGI Malleable cast iron (GTMW, GTMB. - - White iron on ferrous materials Aluminium alloys. 77. Aluminium wrought alloys -T / -T.. Aluminium cast alloys Si 7%. Aluminium cast alloys 7% < Si %. Aluminium cast alloys % < Si 7% Copper alloys. Pure copper, low-alloyed copper. Copper-zinc alloys (brass, long-chipping. Copper-zinc alloys (brass, short-chipping. Copper-aluminium alloys (alu bronze, long-chipping. Copper-tin alloys (tin bronze, long-chipping 7. Copper-tin alloys (tin bronze, short-chipping.7 Special copper alloys. Magnesium alloys. Magnesium wrought alloys. Magnesium cast alloys Synthetics. Duroplastics (short-chipping. Thermoplastics (long-chipping. Fibre-reinforced synthetics (fibre content %. Fibre-reinforced synthetics (fibre content > % Special materials. Grhite. Tungsten-copper alloys. Composite materials Special materials Titanium alloys. Pure titanium CP / CP. 7 9 ALV Titanium alloys. 9 7 ickel alloys, cobalt alloys and iron alloys. Pure nickel. 9 Monel / astelloy / Inconel ickel-base alloys Inconel. 9 Cobalt-base alloys. 9 7 aynes. Iron-base alloys Incoloy 9 ard materials. - Weldox. - ardox. igh strength steels, hardened steels, hard castings - Armox T. - Ferro-Titanit. - SSE

23 CUTTIG DATA TOP-Cut VAR / TOP-Cut Metric Stub Length Valid for tool series: 99L 99L 9A 97A = d = d = d = d ø d ø d ø d ø d = d =. x d =. x d =. x d MMS MQL.. x d. x d 7.7 x d. x d.. x d. x d. x d 7.7 x d P. 7. x d. x d 7. x d. x d.. x d 7. x d. x d. x d.. x d 9. x d. x d. x d M. 9. x d. x d. x d 9. x d.. x d 9. x d 9. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d K.. x d. x d 7.7 x d. x d.. x d. x d 7.7 x d. x d.. x d. x d. x d 7. x d.. x d. x d. x d 7. x d. 7. x d. x d 7. x d. x d. 7. x d. x d 7. x d. x d.. x d 9. x d. x d. x d. 9. x d. x d. x d 9. x d x d 9. x d. x d. x d. 79. x d 9.9 x d. x d. x d x d 9. x d.9 x d. x d. 7. x d 9.9 x d. x d. x d x d. x d.7 x d 7. x d.. x d. x d.7 x d 7. x d.. x d. x d.7 x d 7. x d. 7. x d. x d 7. x d. x d. 7. x d. x d 7. x d. x d. 7. x d. x d 7. x d. x d.7 9. x d. x d. x d 9. x d. 9. x d. x d. x d 9. x d..9 x d. x d. x d 7. x d..7 x d. x d. x d 7. x d.. x d.9 x d. x d 7. x d.. x d 9.9 x d. x d. x d x d. x d. x d 9. x d. S. 9. x d. x d. x d 9. x d.. x d 9. x d 9. x d. x d.. x d. x d. x d. x d.. x d 9. x d 9. x d. x d.. x d. x d. x d. x d. 7. x d 9. x d 9. x d. x d. 7. x d 9. x d 9. x d. x d. 7. x d 7. x d 7. x d. x d. 7. x d 7. x d 7. x d. x d.. x d 9. x d. x d. x d. 9. x d. x d. x d 9. x d.. x d. x d 9. x d.. = Cutting speed = Feed per tooth = very suitable = suitable

24 CUTTIG DATA TOP-Cut VAR / TOP-Cut Metric Standard Length = d =. x d =. x d =. x d Valid for tool series: 99L 99L 99L 999L 99A 999A 9A 99A ø d ø d ø d ø d = d =. x d =. x d =. x d MMS MQL.. x d. x d. x d 7.7 x d. 7. x d. x d 7. x d. x d P. 9. x d. x d 7. x d. x d.. x d 9. x d. x d. x d.. x d. x d 9. x d 7. x d M.. x d 9. x d 9. x d. x d.. x d. x d. x d 9. x d.. x d. x d. x d. x d.. x d. x d. x d. x d K.. x d. x d. x d 7.7 x d.. x d. x d. x d 7.7 x d. 7. x d. x d 7. x d. x d. 7. x d. x d 7. x d. x d. 9. x d. x d 7. x d. x d. 9. x d. x d 7. x d. x d.. x d. x d 9. x d 7. x d.. x d 9. x d 9. x d. x d x d 9. x d. x d. x d. 79. x d 9.9 x d. x d. x d x d 9. x d.9 x d. x d. 7. x d 9.9 x d. x d. x d x d. x d 7. x d.7 x d. 7. x d. x d 7. x d.7 x d. 7. x d. x d 7. x d.7 x d.. x d 7. x d. x d. x d.. x d 7. x d. x d. x d.. x d 7. x d. x d. x d.7. x d 9. x d 9. x d. x d.. x d 9. x d 9. x d. x d..9 x d. x d. x d. x d..7 x d. x d.9 x d. x d.. x d.9 x d.9 x d. x d.. x d 9.9 x d 7.9 x d. x d..... x d 9. x d 9. x d. x d. S.. x d 9. x d 9. x d. x d.. x d. x d. x d 9. x d.. x d. x d. x d. x d.. x d. x d. x d 9. x d. 7. x d 7. x d. x d. x d. 7. x d 9. x d 9. x d. x d. 7. x d 9. x d 9. x d. x d. 7. x d 7. x d 7. x d. x d. 7. x d 7. x d 7. x d. x d.. x d. x d 9. x d 7. x d.. x d 9. x d 9. x d. x d.. x d. x d 9. x d.. = Cutting speed = Feed per tooth = very suitable = suitable

25 CUTTIG DATA TOP-Cut VAR / TOP-Cut Metric Long Length Valid for tool series: 99L 997L A 7A = x d (Tools with ø d = " max. = x d = x d (Tools with ø d = " max. = x d ø d ø d =. x d =. x d MMS MQL.. x d. x d. 9. x d 7. x d P.. x d 9. x d.. x d 9. x d.. x d. x d M.. x d. x d.. x d. x d.. x d 9. x d.. x d. x d K.. x d. x d.. x d. x d. 9. x d 7. x d. 9. x d 7. x d.. x d 9. x d.. x d 9. x d.. x d 9. x d.. x d. x d..9 x d. x d.. x d. x d..7 x d. x d.. x d. x d..7 x d. x d. 7. x d.7 x d. 9. x d 7. x d. 9. x d 7. x d. 9. x d 7. x d.. x d. x d.. x d. x d.. x d. x d.7. x d. x d.. x d. x d x d. x d. S.. x d. x d.. x d 9. x d.. x d 9. x d.. x d 9. x d.. x d. x d. 7. x d 9. x d.. x d. x d. 7. x d 7. x d. 7. x d 7. x d..... = Cutting speed = Feed per tooth = very suitable = suitable

26 CUTTIG DATA Standard Length with Short Flute Design R Multi-Cut Valid for tool series: 9A 9AZ = d = d = d ø d ø d ø d = d =, x d =, x d MMS MQL P x d 9. x d.9 x d.7 x d 9. x d.9 x d.7 x d 9. x d.9 x d 9.7 x d. x d.9 x d 9.7 x d.7 x d. x d 9. x d.7 x d. x d. x d.7 x d 9. x d. x d. x d 9.7 x d. x d. x d 9.7 x d 9. x d. x d 9.7 x d 9. x d. x d 9. x d 9. x d. x d 9. x d. x d 9. x d. x d. x d 9. x d. x d. x d 9. x d. x d M.. x d 9. x d. x d.. x d. x d. x d.. K..7 x d 9. x d.9 x d..7 x d 9. x d.9 x d.. x d. x d 9.7 x d.. x d. x d 9.7 x d. 9. x d. x d 9.7 x d. 9. x d. x d 9.7 x d.. x d 9. x d. x d.. x d 9. x d. x d x d. x d. x d. 7.9 x d. x d. x d..9 x d 7. x d. x d....7 x d. x d 9.9 x d..7 x d. x d 9.9 x d..7 x d. x d 9.9 x d.. x d 9. x d.7 x d.. x d 9. x d.7 x d.. x d 9. x d.7 x d.7. x d 9. x d. x d.. x d 9. x d. x d.... x d. x d. x d x d. x d. S.. x d 9. x d. x d.. x d. x d. x d.. x d. x d. x d x d 9. x d. x d.... = Cutting speed = Feed per tooth = very suitable = suitable

27 CUTTIG DATA Long Length with Short Flute Design R Multi-Cut Valid for tool series: 7A = d = d = d ø d ø d ø d = d =, x d =, x d MMS MQL P x d. x d. x d. x d. x d. x d. x d. x d. x d 9. x d. x d. x d 9. x d. x d. x d 9. x d. x d. x d. x d 9. x d. x d. x d 9. x d. x d. x d 9. x d. x d 9. x d. x d. x d 9. x d. x d. x d 9. x d. x d. x d. x d 9. x d. x d. x d 9. x d. x d. x d 9. x d. x d M.... K.. x d. x d. x d.. x d. x d. x d.. x d. x d. x d.. x d. x d. x d.. x d. x d 9. x d.. x d. x d 9. x d.. x d 9. x d. x d.. x d. x d. x d x d. x d. x d. 9. x d. x d. x d. 9. x d. x d. x d.. x d 9. x d. x d.. x d 9. x d. x d.. x d 9. x d. x d.7. x d. x d. x d.. x d. x d. x d x d 9. x d.9 x d x d 9. x d. x d.. x d. x d. x d.. x d.7 x d. x d S x d. x d. x d.... = Cutting speed = Feed per tooth = very suitable = suitable 7

28 CUTTIG DATA Tiox-Cut Standard Length F Valid for tool series: 9TZ = d = d = d ø d ø d = d ø d ø d = d =, x d =, x d =, x d MMS MQL P x d. x d.7 x d. x d 9. x d. x d.7 x d. x d 9. x d. x d.7 x d. x d. x d. x d 9.7 x d 9. x d. x d. x d 9. x d 9.7 x d. x d. x d 9. x d 9.7 x d 9. x d. x d. x d.7 x d 9. x d. x d. x d. x d 9. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d. x d M.. x d 9. x d. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d K. 9. x d. x d.7 x d. x d. 9. x d. x d.7 x d. x d.. x d. x d 9. x d 9. x d.. x d. x d 9. x d 9. x d. 9. x d. x d. x d. x d. 9. x d. x d. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d x d. x d 9.7 x d 9. x d.. x d. x d 9.7 x d 9. x d.. x d. x d 9.7 x d 9. x d.. x d 9. x d. x d. x d.. x d 9. x d. x d. x d.. x d 9. x d. x d. x d.7. x d. x d. x d. x d.. x d. x d. x d. x d x d. x d. x d. x d. S.. x d. x d. x d.7 x d.. x d. x d. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d.. x d. x d. x d. x d..... = Cutting speed = Feed per tooth = very suitable = suitable

29 CUTTIG DATA Stub, Standard and Long Lengths ard-cut Valid for tool series: 7A A A 7A = d =, x d = x d = x d ø d ø d ø d ø d =, x d =, x d =, x d =, x d MMS MQL P x d. x d 7. x d 9. x d 9. x d. x d 7. x d 9. x d 9. x d. x d 7. x d 9. x d. x d 9. x d 7. x d. x d. x d 9. x d 7. x d. x d. x d 9. x d 7. x d. x d. x d. x d. x d 9. x d. x d. x d. x d 9. x d. x d. x d. x d 9. x d 9. x d 9. x d. x d. x d 9. x d 9. x d. x d. x d 9. x d 9. x d. x d. x d.. x d. x d 9. x d 9. x d. x d. x d 9. x d 9. x d. x d. x d 9. x d 9. x d M.... K. 9. x d. x d 7. x d 9. x d. 9. x d. x d 7. x d 9. x d. 9. x d. x d 9. x d. x d. 9. x d. x d 9. x d. x d.. x d. x d 9. x d. x d.. x d. x d 9. x d. x d.. x d. x d 9. x d 9. x d.. x d 9. x d. x d. x d S x d. x d 9. x d 9. x d.. x d 9. x d 9. x d. x d. 9. x d. x d. x d. x d.. x d. x d 9. x d. x d.. x d. x d. x d. x d = Cutting speed = Feed per tooth = very suitable = suitable 9

30 SOLID CARBIDE ED MILLS Technical Information Icon Descriptions Constructional length stub standard long The plicable tool length is shaded in orange. ICA Internal coolant supply ICA = Internal coolant supply, axial exit Shank design The shank designs to be found on the respective page are marked in gray. DI A B DI A B Shank design for metric tools ASME B9.9 Shank design for inch tools elix angle The helix angle of tools is shown. If there are variable helix angles, they are also shown. asymmetr. Chip breaker Depending on form (e.g. round or flat and size (coarse, medium, fine of the chip breakers, end mills generate propriate milling marks shown. C x Chamfer CR Corner radius / - Cutting conditions The cutting conditions and work parameters for tools can be found on the page(s indicated in the symbol. - Ramping angle The specified angle is the recommended angle for ramping plications. Coolant and lubrication Feed direction Dry machining The red arrows mark the recommended feed directions of the respective cutters. Cold-air nozzle MMS MQL Minimal Mist System (MMS Minimum-quantity lubrication (MQL Soluable coolant - RC ard milling These tools are suitable for hard milling. The hardness range or the maximum hardness of the material to be machined is indicated in Rockwell (RC.

31 SOLID CARBIDE ED MILLS Technical Information Straight shank DI A For solid carbide end mills with a shank diameter from mm to mm Straight shank with Weldon flat DI B For solid carbide end mills with a shank diameter from mm to mm ASME B9.9 B For solid carbide end mills with a shank diameter from / - Emuge internal standard B For solid carbide end mills with a shank diameter from / -/ Internal coolant supply, axial exit (ICA Axial exit of the coolant-lubricant for machining of pockets and grooves. The stability of the tool is not affected by the continuous bore in the center of the tool. Tolerance fields ominal value range in millimeters > > > > > > > > > e f h h js js k k k Dimensions in µm Position of the tolerance fields relative to the zero line + js js k k k e f h h

32 SOLID CARBIDE ED MILLS Technical Information Types of End Mills for desired machining results Semi-finishing end mill with flat chip breaker Roughing end mill with round chip breaker Type W Type WF Type WR Type Type F Type R Type Type F Type R harder Material to be machined softer Finishing end mill without chip breaker better less Surface quality Removal rate worse more

33 SOLID CARBIDE ED MILLS Technical Information Descriptions and definitions of the end mill ø d ø d ø d la l l Overall length l Cutting length l eck length l Length of shank connection la Projecting length d Cutting diameter d Shank diameter d eck diameter αp. Relief angle of the peripheral cutting edge αp. Relief angle of the peripheral cutting edge γp Rake angle of the peripheral cutting edge λs elix angle l l Design l: ø d ø d ø d la l l l l Important angles of the end mill Peripheral cutting edges ollow grind αp λs αp Face cutting edges γp

34 SOLID CARBIDE ED MILLS For more MILLIG SOLUTIOS please visit

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Reconditioning your Emuge tools through Emuge makes sense.

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35 TOOL RECODITIOIG SERVICES Emuge offers tool grinding/reconditioning for all end mill products. Also, beginning Q, Emuge will offer USA reconditioning services at our West Boylston, MA USA facility. Reconditioning your Emuge tools through Emuge makes sense. Emuge has the knowledge and manufacturing expertise to refurbish an Emuge tool to its original condition and specification, providing maximum performance levels, predictable operation and longer life than any other method, all at a modest investment for the utmost value. Rugged protective containers for shipping tools and individual or bulk packaging provided as needed. Reconditioning examples End Mills Emuge reconditioning offers: Complete inspection and quotation. Complete regrinding to the original geometry of the tool. Coating via state-of-the-art coating system. Corner radius, Weldon flats and other modifications to standard end mills. Prompt delivery of reground tools.

IG PERFORMACE TOOLS EMUGE Corp. Technology Center West Boylston, MA, USA EMUGE Corp. is a wholly owned subsidiary of EMUGE-Werk Richard Glimpel Gmb & Co.

Emuge manufactures an extensive line of ts, thread mills, end mills, drills, toolholders, clamping devices and other rotary cutting tools, over, items sold through distributors

36 IG PERFORMACE TOOLS EMUGE Corp. Technology Center West Boylston, MA, USA EMUGE Corp. is a wholly owned subsidiary of EMUGE-Werk Richard Glimpel Gmb & Co. KG (Lauf, Germany that has been the product technology and performance leader in their field for nearly years. Emuge manufactures an extensive line of ts, thread mills, end mills, drills, toolholders, clamping devices and other rotary cutting tools, over, items sold through distributors worldwide. Emuge also offers end-user technical support through a network of in-the-field engineers and in-house product specialists, all with extensive tooling and plication experience. EMUGE Corp. Century Drive, West Boylston, MA -- Copyright Emuge Corp. M-/MA Printed in USA

Made in Germany. SELECTION Milling 2017 valid until Economical Tools for Milling

Made in Germany. SELECTION Milling 2017 valid until Economical Tools for Milling Made in Germany SELECTIO Milling 2017 valid unti8.02.2018 Economical Tools for Milling EMUGE-FRAKE Industry Solutions Economical high performance cutting tools for the demanding industries of today and