milling products For Power Generation and Aerospace Applications

Transcription

1 Turbine Blade achining Cutting Tool Systems Solutions for Difficult-To-achine aterials milling products For Power Generation and Aerospace Applications 1

2 Solutions For Difficult-To-achine aterials Stellram Cutting Tool Systems for All Your illing Requirements ATI Stellram s illing Systems are specifically designed and manufactured for machining high performance, difficult-to-machine materials. This brochure introduces the portfolio of ATI Stellram products used in such market sectors as Aerospace, Defense, Power Generation, Oil and Gas and edical/precision where the common materials are stainless steels and high temperature alloys. This illing Products Catalogue contains specific cutting information based on our experience and knowledge of these industry. All ATI Stellram s products are supported by a highly technical sales team backed by an extensive customer care policy. Please contact us for additional information on any of the products illustrated in this catalogue or any other part of ATI Stellram s comprehensive tooling programme. Contents Page 3 Grades and Geometries 4 anufacturing Process Examples VR VR VR VR VOD VOD VA VA VA VX V VX 56 Application Advantages 57 Shanks - Cylindrical 58 Rapide 2

3 Solutions For Difficult-To-achine aterials Grades X500 X700 SP6519 High performance grade with exceptional resistance to shock and the effects of large metal removal rates. First choice for stainless steel and high temperature alloys or where conditions are unstable. ISO applications: 20-40, S20 S30. The combination of a tough substrate with a new generation of TiAlN super nano coating, makes this new PVD coat virtually free of residual stress and extremely hard for unmatched performance. To use in stainless steel, high temperature alloys & Titanium on stable conditions. US Patent # 7,244,519 SP6564 This high performance premium carbide grade is the latest in the X-Grade Technology program of coated milling inserts. It is designed for the toughest of applications in Nickel based alloys, Cobalt based alloys, Titanium and Titanium alloys, as well as Stainless Steels. It is a combination of a highly durable TiAIN PVD coat and specially developed carbide substrate what gives an excellent tool life during long contact times of the cutting edge. High performance grade with wear and heat resistance properties associated with higher cutting speeds and stable conditions when machining stainless steels. ISO applications: Being superseded by our new grade SP6519. Geometries -41 A positive cutting action and reinforced cutting edge for roughing applications A positive geometry with high accuracy periphery grinding. For use on roughing and finishing applications. Precise control of the cutting edge makes this geometry the first choice for high temperature alloys A positive geometry with a 11º chip angle and an E edge preparation for roughing and semi finishing applications in stainless steels and high temperature alloys. A positive geometry with high accuracy periphery grinding. For finishing applications on stainless steel and high temperature alloys. The -42 geometry withstand the high cutting forces generated by 90 milling. This geometry in combination with the AD..09 inserts can be used in Titanium, high temperature alloys and stainless steel with excellent results. A positive geometry with high accuracy periphery grinding. The positive cutting action and precise treatment of the cutting edge ensures effective machining in 90-degree approach (square shoulder) applications. The geometry design of this insert provides a smooth cutting action with excellent chip control. Once positioned in the cutter body the combined effective cutting geometry produces lower radial forces, specifically in the direction of the feed, leading to a more stable cutting environment. To use in Titanium & high temperature alloys. A high positive geometry with a full precision grind of periphery and chip groove. For finish machining of high temperature alloys and difficult to machine stainless steels, where work hardening or highly ductile materials are problematic. The new -412 geometry is slightly more positive than the -41. This is improving tool life on several applications by machining stainless steel & high temperature alloys. -D41 -D411 A positive high feed geometry to machine stainless steel, high temperature alloys & Titanium. New D-411 with larger corner radius (1.2mm) and positive geometry for less cutting energy and better edge protection by low radial engagement in Titanium, high temperature alloys and stainless steel.

4 Solutions For Difficult-To-achine aterials anufacturing Process Examples Steam Blade Application roughing of the Rhomboid 3 roof illing 2 Finishing of the Holding Section 4 roughing/finishing of the Airfoil 5 roughing of the slots in the Holding Section Forging Blade Application 1 Open the inside shoulder 2 Width of the Airfoil 3 snapper profile and bottom area machining (Roughing and Finishing) 4 airfoil machining (Roughing and Finishing) 5 inside shoulder - Airfoil radius connection

5 Turbine Blade achining Solutions for Difficult-To-achine aterials 7700 VR 08 CONTOUR ILLING CUTTER Positive cutting action for Semi-Finish and Finish applications Low cutting forces Tough grades for less stable applications Wear-resistant grades for longer tool life RP..08 Round button insert for maximum strength aterial Applications Stainless Steels High Temperature Alloys 5

6 Solutions For Difficult-To-achine aterials 7700 VR VR 08 Cylindrical Shank Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7700VR 08 CA0.75Z3R F3006T T C7700VR 08 CA1.00Z3R F3006T T C7700VR 08 CA1.00Z4R F3006T T C7700VR 08 CA1.25Z4R F3006T T C7700VR 08 CA1.25Z5R F3006T T L l2 D2 D VR 08 odular Head/Screw-on Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H d 1 a p max. Inserts EDP# EDP# in.lbs A7700VR 08 SA.625Z2R F3006T T A7700VR 08 SA.750Z3R F3006T T A7700VR 08 SA1.00Z3R F3006T T A7700VR 08 SA1.00Z4R F3006T T A7700VR 08 SA1.25Z5R F3006T T Cylindrical Shank Note: For cylindrical shanks in high density alloy for modular heads refer to page 57. L D2 D1 odular Head a p Depth of Cut (ap) Blade Application Airfoil: Semi-Finishing and Finishing aterial in blue to be machined 6

7 Solutions For Difficult-To-achine aterials Inserts for 7700 VR 08 Application & aterial Dimensions (inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min RPT E-41 X A RPT E-41 SP A RPEX E-701 X A RPHT E-422 X A RPHT E-422 SP A RPHT E-422 X A d RPT 08_-41 RPEX 08_-701 RPHT 08_-422 s Chip Thickness With round inserts, the thickness of the chip varies depending on the depth of cut. For best tool-life it is important to maintain the proper chip thickness as shown below. a p f z Inch/tooth Average Chip Thickness Insert inch min. h m (Inch) RPT RPT RPT RPEX RPEX RPEX RPHT RPHT RPHT The feed per tooth recommended is the minimum value to be used for an optimum result. Formulae: a p h m = f z x d h m = Average chip thickness a p = Depth of cut f z = feed per tooth d = inserts diameter aterial Designations Key to Recommended Tools P Unalloyed Steels Stainless Steels K Cast Irons S High Temp. Alloys P Alloyed Steels PH Stainless N Aluminium & Alloys H Hard aterials 7

8 S RP_08 Recommended Cutting Conditions Turbine Blade achining Semi-Finishing/ Finishing RPT08-41 ATI USA AS Industry Vc (feet/min) Feed (Inch/tooth) Designation Designation Designation X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V S Semi-Finishing/ Finishing RPHT RPEX ATI USA AS Industry Feed (Inch/tooth) Feed (Inch/tooth) Designation Designation Designation X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. - X22CroV St. ATI X10Cr St. - X12CrNioV St. ATI X12CrS St. - X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni - Rene Ni - Rene Ni - Udimet Ni ATI 80A - Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni - Inconel Ni - Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

9 Turbine Blade achining Solutions for Difficult-To-achine aterials 7700 VR 10 CONTOUR ILLING CUTTER WITHOUT INDEXATION Positive cutting action for Semi-Finish and Finish applications Low cutting forces Tough grades for less stable applications Wear-resistant grades for longer tool life RP..10 Round button insert for maximum strength aterial Applications Stainless Steels High Temperature Alloys 9

10 Solutions For Difficult-To-achine aterials 7700 VR 10 Contour illing Cutter without Indexation C7700 VR 10 Cylindrical Shank Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7700VR 10 CA1.00Z3R D4008T T C7700VR 10 CA1.25Z3R D4008T T C7700VR 10 CA1.25Z4R D4008T T L l2 D2 C7700 VR 10 odular Head/Screw-on Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H d 1 a p max. Inserts EDP# EDP# in.lbs A7700VR 10 SA1.00Z3R D4007T T A7700VR 10 SA1.25Z3R D4008T T A7700VR 10 SA1.25Z4R D4008T T D1 Cylindrical Shank Note: For cylindrical shanks in high density alloy for modular heads refer to page 57. L D2 D1 odular Head a p Blade Application Snapper machining on forging blades Depth of Cut (ap) Airfoil: Semi-Finishing and Finishing aterial in blue to be machined 10

11 Solutions For Difficult-To-achine aterials Inserts for C7700 VR 10 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min RPT 10 T30E-41-X4 X RPT 10 T30E-41-X4 SP d RPT 10_-41 s RPHT 10 T30E-421-X4 X RPHT 10 T30E-421-X4 SP RPHT 10 T30E-421-X4 X RPHT 10_ RPHT 10 T30E-422-X4 X RPHT 10 T30E-422-X4 SP RPHT 10 T30E-422-X4 X RPHT 10_-422 Chip Thickness With round inserts, the thickness of the chip varies depending on the depth of cut. For best tool-life it is important to maintain the proper chip thickness as shown below. a p f z Inch/tooth Average Chip Thickness Insert Inch min. h m (Inch) RPT RPT RPT RPHT RPHT RPHT RPHT RPHT RPHT The feed per tooth recommended is the minimum value to be used for an optimum result. Formulae: a p h m = f z x d h m = Average chip thickness a p = Depth of cut f z = feed per tooth d = inserts diameter aterial Designations Key to Recommended Tools P Unalloyed Steels Stainless Steels K Cast Irons S High Temp. Alloys P Alloyed Steels PH Stainless N Aluminium & Alloys H Hard aterials 11

12 S RP_10 Recommended Cutting Conditions Turbine Blade achining Semi-Finishing/ Finishing RPT10-41 V c (feet/min) Feed (Inch/tooth) ATI USA AS Industry Designation Designation Designation X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. - 22CroV St. ATI X10Cr St. - X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. - X19CroVbN St. ATI X12CrNi ATI Jethete St X11CrNio St. CA 6 N X5CrNi St. ATI X12CrNiWTi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni - Rene Ni - Rene Ni - Udimet Ni ATI 80A - Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni - Inconel Ni - Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V S Semi-Finishing/ Finishing RPHT RPHT ATI USA AS Industry Feed (Inch/tooth) Feed (Inch/tooth) Designation Designation Designation X500/X700 a p (Inch) X500/X700 SP6519(SP6464) a p (Inch) St. ATI X6CR St. ATI X20CR St. - 22CroV St. ATI X10CR St. - X12CrNioV St. ATI X12CRS St. ATI X5CrNio St. - X19CroVbN St. ATI X12CrNi ATI Jethete St X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni - Rene Ni - Rene Ni - Udimet Ni ATI 80A - Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni - Inconel Ni - Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

13 Turbine Blade achining Solutions for Difficult-To-achine aterials 7710 VR 10 CONTOUR ILLING CUTTER with indexation & NEW POCKET design for AXIU STABILITY Anti-rotation system for maximum stability US patent #7,722,297 Positive cutting action for Roughing and Semi-Finishing applications Low cutting forces Tough grades for less stable applications Wear resistant grades for longer tool life RP..10 Round button insert for maximum strength aterial Applications Stainless Steels High Temperature Alloys 13

14 Solutions For Difficult-To-achine aterials 7710 VR 10 Contour illing Cutter with Indexation C7710 VR 10 Cylindrical Shank Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7710VR 10 CA1.00Z3R D4008T T C7710VR 10 CA1.25Z3R D4008T T C7710VR 10 CA1.25Z4R D4008T T L l2 D2 D1 Cylindrical Shank C7710 VR 10 Shell ill Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7710VR 10 -A1.50Z5R D4008T T C7710VR 10 -A2.00Z7R D4006T T H D2 D1 Shell ill Fixation A7710 VR 10 odular Head/Screw-on Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H d 1 a p max. Inserts EDP# EDP# in.lbs A7710VR 10 SA1.00Z2R D4008T T A7710VR 10 SA1.00Z3R D4008T T A7710VR 10 SA1.25Z3R D4008T T A7710VR 10 SA1.25Z4R D4008T T L Note: For cylindrical shanks in high density alloy for modular heads refer to page 57. Blade Application Snapper and inside shoulder machining on forging blades D2 D1 odular Head Rhomboid, Roof and Airfoil machining ap Depth of Cut (ap) aterial in blue to be machined 14

15 Solutions For Difficult-To-achine aterials Inserts for C7710 VR 10 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min RPHT 10 T30T-X4 X RPHT 10 T30T-X4 SP RPHT 10 T30T-X4 X d RPHT 10_ s RPHT 10 T30E-421-X4 X RPHT 10 T30E-421-X4 SP RPHT 10 T30E-421-X4 X RPHT 10_ RPT 10 T30E-41-X4 X RPT 10 T30E-41-X4 SP RPT 10_ RPHT 10 T3OE-422-X4 X RPHT 10 T3OE-422-X4 X RPHT 10 T3OE-422-X4 SP RPHT 10_-422 Chip Thickness With round inserts, the thickness of the chip varies depending on the depth of cut. For best tool-life it is important to maintain the proper chip thickness as shown below. a p f z Inch/tooth Average Chip Thickness Insert Inch min. h m (Inch) RPHT10-T RPHT10-T RPHT10-T RPHT10-T RPHT10-T RPT RPT RPT RPT RPT RPHT RPHT RPHT RPHT RPHT RPHT RPHT RPHT RPHT RPHT Formulae: a p h m = f z x d h m = Average chip thickness a p = Depth of cut f z = feed per tooth d = inserts diameter The feed per tooth recommended is the minimum value to be used for an optimum result. aterial Designations Key to Recommended Tools P Unalloyed Steels Stainless Steels K Cast Irons S High Temp. Alloys P Alloyed Steels PH Stainless N Aluminium & Alloys H Hard aterials 15

16 16 ATI usa ams Designation Designation Turbine Blade achining Feed (Inch/tooth) RPHT Roughing/ Semi-Finishing Feed (Inch/tooth) RPHT a p (Inch) X500/X700 X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN S ATI usa ams Designation Designation Industry Designation Roughing/ RPHT10-T Semi Finishing St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A ATI Ni Jethete ATI G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V RPT10-41 V c (feet/min) Feed (Inch/tooth) Feed (Inch/tooth) a p (Inch) X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN S RP_10 Recommended Cutting Conditions Industry Designation St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni - Rene Ni - Rene Ni - Udimet Ni ATI 80A - Nimonic 80A Ni ATI -252 Jethete 252 G-GiCr19Co Ni Hastelloy C NiCr17o17Few Ni ATI NiCr19Fe19Nbo Ni - Inconel Ni - Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

17 Turbine Blade achining Solutions for Difficult-To-achine aterials 7710 VR 12 ANTI-ROTATION SYSTE WITH NEW POCKET DESIGN FOR AXIU STABILITY Anti-rotation system for maximum stability at high feed rates US patent #7,722,297 aximum number of teeth for heavy feed operations Flute design maximises swarf evacuation Tough grades for less stable applications edium and close pitch cutters available aterial Applications Stainless Steels High Temperature Alloys 17

18 Solutions For Difficult-To-achine aterials 7710 VR 12 Contour illing Cutter with Indexation H C7710 VR 12 Shell ill Fixation Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7710VR 12 -A1.50Z4R D4010T T C7710VR 12 -A2.00Z4R D4010T T C7710VR 12 -A2.00Z5R D4010T T C7710VR 12 -A2.00Z6R D4010T T C7710VR 12 -A2.50Z6R D4010T T C7710VR 12 -A3.00Z8R D4010T T D2 D1 Shell ill Fixation C7710 VR 12 Cylindrical Shank Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7710VR 12 CA1.00Z2R D4010T T C7710VR 12 CA1.25Z3R D4010T T L A7710 VR 12 odular Head/Screw-on Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D 1 D 2 L/H d 1 a p max. Inserts EDP# EDP# in.lbs A7710VR 12 SA1.00Z2R D4008T T A7710VR 12 SA1.25Z3R D4008T T l2 D2 D1 Cylindrical Shank Note: For cylindrical shanks in high density alloy for modular heads refer to page 57. Blade Application Pre-machining the width of the airfoil on forging blades Rhomboid, Roof and Airfoil machining on larger sized blades L D D2 2 D1 D1 odular Head ap aterial in blue to be machined Depth of Cut (ap) 18

19 Solutions For Difficult-To-achine aterials Inserts for C7710 VR 12 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min RPEX E-701-X4 X RPHT T-X4 X RPHT T-X4 SP RPHT T-X4 X d RPEX 12_-701 RPHT 12_-T s RPHT E-421-X4 X RPHT E-421-X4 X RPHT 12_ RPHT 12 04OE-422-X4 X RPHT 12 04OE-422-X4 X RPHT 12 04OE-422-X4 SP RPHT 12 04OE-422-X4 SP RPHT 12_-422 Chip Thickness With round inserts, the thickness of the chip varies depending on the depth of cut. For best tool-life it is important to maintain the proper chip thickness as shown below. a p f z Inch/tooth Average Chip Thickness Insert Inch min. h m (Inch) RPEX RPEX RPEX RPHT12-T RPHT12-T RPHT12-T RPHT12-T RPHT12-T RPHT12-T RPHT12-T RPHT12-T RPHT RPHT RPHT RPHT RPHT RPHT RPHT RPHT RPHT RPHT RPHT RPHT Formulae: a p h m = f z x d h m = Average chip thickness a p = Depth of cut f z = feed per tooth d = inserts diameter The feed per tooth recommended is the minimum value to be used for an optimum result. aterial Designations Key to Recommended Tools P Unalloyed Steels Stainless Steels K Cast Irons S High Temp. Alloys P Alloyed Steels PH Stainless N Aluminium & Alloys H Hard aterials 19

20 S RP_12 Recommended Cutting Conditions ATI Designation usa ams Designation Industry Designation Turbine Blade achining Roughing/ Contour V c (feet/min) illing Feed Cutter (Inch/tooth) Semi Finishing RPHT Feed (Inch/tooth) a p (Inch) X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni Jethete ATI G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V ATI usa ams Designation Designation Feed (Inch/tooth) Roughing/ Semi Finishing RPHT12-T RPHT RPEX Feed (Inch/tooth) Feed (Inch/tooth) a p (Inch) a p (Inch) X500/X700 SP6519(SP6564) X500/X700 X500/X700 a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio S Industry Designation St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

21 Turbine Blade achining Solutions for Difficult-To-achine aterials 7745 VOD 04 8 EconoICAL CUTTING EDGES PER INSERT BY D.o.c tool, multiple operations: face milling, ramp milling, pocket milling and chamfering Thick and strong inserts for greater machining security Standard and close pitch cutter range from 1.00 up to 6.00 diameter close pitch cutters allow high feed rates with improved surface finish in stable conditions aterial Applications Stainless Steels High Temperature Alloys 21

22 Solutions For Difficult-To-achine aterials 7745 VOD 04 illing Cutter d 1 C7745 VOD 04 Weldon Shank Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 1 d 1 a 1 max. a p Inserts EDP# EDP# in.lbs C7745VOD 04 WA1.00R F4011T T C7745VOD 04 WA1.25R F4011T T C7745VOD 04 WA1.50R* F4011T T C7745 VOD 04 Shell ill Fixation C7745VOD 04 -A1.50R F4011T T C7745VOD 04 -A2.00R F4011T T C7745VOD 04 -A2.00Z06R F4011T T C7745VOD 04 -A2.50R F4011T T C7745VOD 04 -A2.50Z07R F4011T T C7745VOD 04 -A3.00R F4011T T C7745VOD 04 -A3.00Z09R F4011T T C7745VOD 04 -A4.00R* F4011T T C7745VOD 04 -A4.00Z11R F4011T T C7745VOD 04 -A5.00R* F4011T T C7745VOD 04 -A5.00Z12R* F4011T T C7745VOD 04 -A6.00R F4011T T C7745VOD 04 -A6.00Z15R* F4011T T *Non-stock made to order with 4 week delivery. All milling cutters have through the tool coolant except for the 6.0 diameter cutters. H L l 2 l D Weldon Shank d D Blade Application Remove forging or rolled skin material with ODW04..INSERTS Rhomboid, Roof Finishing of the Holding Section with ODET If axial pressure is too high (surface quality) use ODT with FZ Inch/tooth. Shell ill Fixation Depth of Cut (a Depth of Cut (a p) p) ap a 1 max. a1 aterial in blue to be machined 22

23 Solutions For Difficult-To-achine aterials d 135 Inserts for C7745 VOD 04 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min ODET 04 04APEN-44 X Facet ODET 04 04APEN-44 SP Facet r l ODET 04_-44 s ODT EN-41 X ODT EN-41 SP ODT EN-41 X ODT 04_ ODW SN X ODW SN SP ODW 04_-SN ODT EN-412 X ODT EN-412 X ODT EN-412 SP ODT 04_-412 Linear Ramp illing ethod L m = aximum Ramp Distance Nominal Diameter D 1 L m = a p tan x E (a p 1 max. = maximum depth = ) Ramp Angle = E Outside Dia. ø 1.31 ø 1.56 ø 1.81 ø 2.31 ø 2.81 ø 3.31 ø 4.31 ø 5.31 ø 6.31 Nominal Dia. ø 1.00 ø 1.25 ø 1.50 ø 2.00 ø 2.50 ø 3.00 ø 4.00 ø 5.00 ø 6.00 Ramp Angle 17.0º 12.1º 8.5º 6.1º 4.3º 3.0º 2.4º 2.0º 1.5º Outside Diameter Da Feedrate compensation: For 45 cutting, divide the h m value by the sine of the approach angle (the sine of 45 = 0.707) ie: h m or = in. programmed feed rate aterial Designations Key to Recommended Tools P Unalloyed Steels Stainless Steels K Cast Irons S High Temp. Alloys P Alloyed Steels PH Stainless N Aluminium & Alloys H Hard aterials 23

24 S OD_04 Recommended Cutting Conditions ATI usa ams Designation Designation Industry Designation Turbine Blade achining Roughing/ ODW04-SN Contour V c (feet/min) illing Feed Cutter (Inch/tooth) Semi Finishing ODT04-41 Feed (Inch/tooth) Feed (Inch/tooth) a p (Inch) X500/X700 SP6519(SP6564) X500/X700 X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni Jethete ATI G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V ATI usa ams Designation Designation ODT Feed (Inch/tooth) X500/X700 SP6519(SP6564) Roughing/ Semi Finishing/ Finishing a p (Inch) Feed (Inch/tooth) ODET04-44 X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN S Industry Designation St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

25 Turbine Blade achining Solutions for Difficult-To-achine aterials 7745 VOD 06 8 CUTTING EDGES PER INSERT AT D.o.c 1 tool, multiple operations: face milling, ramp milling, pocket milling and chamfering Thick and strong inserts for greater machining security Standard and close pitch cutter range from 2.00 up to 6.00 diameter close pitch cutters allow high feed rates with improved surface finish in stable conditions aterial Applications Stainless Steels High Temperature Alloys 25

26 Solutions For Difficult-To-achine aterials 7745 VOD 06 illing Cutter d 1 C7745 VOD 06 Shell ill Fixation Coarse Pitch Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 1 d 1 a 1 max. a p Inserts EDP# EDP# in.lbs C7745VOD 06 -A2.00R F4011T T C7745VOD 06 -A2.50R F4011T T C7745VOD 06 -A3.00R F4011T T C7745VOD 06 -A4.00R F4011T T C7745VOD 06 -A5.00R F4011T T C7745VOD R F4011T T H D C7745 VOD 06 Shell ill Fixation Fine Pitch C7745VOD 06 -A3.00Z07R F4011T T C7745VOD 06 -A4.00Z09R* F4011T T C7745VOD 06 -A5.00Z11R F4011T T C7745VOD Z F4011T T Shell ill Fixation a 1 max. ap *Non-stock made to order with 4 week delivery. All milling cutters have through the tool coolant except for the 6.0 diameter cutters. Depth of Cut (a p) Blade Application Remove forging or rolled skin material with ODW06..TN INSERTS Rhomboid, Roof, Holding Section on large blades aterial in blue to be machined 26

27 Solutions For Difficult-To-achine aterials Inserts for 7745 VOD 06 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min ODT 06 05APEN-41 X Facet ODT 06 05APEN-41 SP Facet d 135 r l ODT 06_-41 s ODW TN X ODW TN SP ODW 06_-TN Linear Ramp illing ethod Lm = aximum Ramp Distance Lm = a p 1 tan x E (a p 1 max. = maximum depth = ) Outside Dia. ø 2.39 ø 2.89 ø 3.39 ø 4.39 ø 5.39 ø 6.39 Nominal Dia. ø 2.00 ø 2.50 ø 3.00 ø 4.00 ø 5.00 ø 6.00 Ramp Angle 6.0º 4.6º 3.3º 2.6º 2.0º 1.5º Ramp Angle = E Nominal Diameter D Feedrate compensation: For 45 cutting, divide the h m value by the sine of the approach angle (the sine of 45 = 0.707) ie: h m or = in. programmed feed rate aterial Designations Key to Recommended Tools P Unalloyed Steels Stainless Steels K Cast Irons S High Temp. Alloys P Alloyed Steels PH Stainless N Aluminium & Alloys H Hard aterials 27

28 Solutions For Difficult-To-achine aterials S OD_06 Recommended Cutting Conditions ATI Designation usa ams Designation aterial ODW06 Roughing ODT06-41 V c (feet/min) Feed (Inch/tooth) Feed (Inch/tooth) Feed (Inch/tooth) a p (Inch) X500/X700 SP6519(SP6564) X500/X700 X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni Jethete ATI G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

29 Solutions for Difficult-To-achine aterials 7690 VA 09 90º illing 90º approach angle for accurate shoulder, slot and pocket milling cutting depth, compact cutter design choice of body styles: coarse and medium pitch complete radius range of inserts available Through coolant for optimum chip evacuation aterial Applications Stainless Steels High Temperature Alloys 29

30 Solutions For Difficult-To-achine aterials NEW 7690 VA 09 illing Cutter C7690 VA 09 Weldon Shank Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7690VA 09 WA.375R F2505TP T C7690VA 09 WA.500R F2505TP T C7690VA 09 WA.625R F2505TP T C7690VA 09 WA.750R F2505TP T C7690VA 09 WA1.00R F2506TP T C7690VA 09 WA1.25R F2506TP T C7690 VA 09 Shell ill Fixation Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7690VA 09 -A1.50R* F2505TP T C7690VA 09 -A2.00R* F2505TP T C7690VA 09 -A2.50R* F2505TP T C7690 VA 09 Cylindrical Shank Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7690VA 09 CA.625Z2R F2506TP T C7690VA 09 CA.75Z2R F2506TP T C7690VA 09 CA.75Z3R F2506TP T C7690VA 09 CA1.00Z3R F2506TP T H L l2 D Weldon Shank D Shell ill Fixation 1 A7690 VA 09 odular Head/Screw-on Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H d 1 a p max. Inserts EDP# EDP# in.lbs A7690VA09SA.625Z2R F2506TP T A7690VA09SA.750Z3R F2506TP T A7690VA09SA1.00Z3R F2506TP T A7690VA09SA1.00Z4R F2506TP T A7690VA09SA1.25Z5R F2506TP T *Non-stock made to order with 4 week delivery. Note: To use radius larger than Inches the cutter body needs to be modified. Note: For cylindrical shanks in high density alloy for modular heads refer to page 57. Blade Application Snapper machining (Finishing), Holding Section (Slotting) Airfoil achining L l2 l 2 D Cylindrical Shank L D odular Head aterial in blue to be machined ap 30 Depth of Cut (a p)

31 Solutions For Difficult-To-achine aterials Inserts for C7690 VA 09 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min ADET 09 03PDSR-42 X Facet ADET 09 03PDSR-42 SP Facet ADET SR-42 X ADET SR-42 SP ADET SR-42 X ADET SR-42 SP ADET SR-42 X ADET SR-42 SP ADET SR-42 X ADET SR-42 SP ADET SR-42 X ADET SR-42 SP ADET SR-42 X ADET SR-42 SP ADET SR-42 X ADET SR-42 SP ADET SR-42 X ADET SR-42 SP ADET 09_-42 aterial Designations Key to Recommended Tools P Unalloyed Steels Stainless Steels K Cast Irons S High Temp. Alloys P Alloyed Steels PH Stainless N Aluminium & Alloys H Hard aterials 31

32 Solutions For Difficult-To-achine aterials S AD_09 Recommended Cutting Conditions ATI usa ams Designation Designation Industry Designation V c (feet/min) Roughing AD Feed (Inch/tooth) Feed (Inch/tooth) X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete 152 X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

33 Solutions for Difficult-To-achine aterials 7690 VA 12 90º illing 90º approach angle for accurate shoulder, slot and pocket milling cutting depth: high feed rate with a compact design choice of two body styles: coarse and medium pitch High metal removal capability and excellent surface finish thick inserts for greater security in difficult applications Through coolant for optimum chip evacuation aterial Applications Stainless Steels High Temperature Alloys 33

34 Solutions For Difficult-To-achine aterials 7690 VA 12 illing Cutter 7690 VA 12 Weldon Shank Coarse Pitch Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 1 d 1 a p max. Inserts EDP# EDP# in.lbs C7690VA 12 WA.750Z02R F3007T T C7690VA 12 WA1.00Z02R F3007T T C7690VA 12 WA1.25Z03R F3007T T C7690VA 12 WA1.50Z04R F3007T T VA 12 Weldon Shank Fine Pitch C7690VA 12 WA1.00Z03R F3007T T C7690VA 12 WA1.25Z04R F3007T T C7690VA 12 WA1.50Z05R F3007T T VA 12 Shell ill Fixation edium Pitch C7690VA 12 -A1.50Z04R F3007T T C7690VA 12 -A2.00Z05R F3007T T C7690VA 12 -A2.50Z06R F3007T T C7690VA 12 -A2.50Z07R F3007T T VA 12 Shell ill Fixation Fine Pitch C7690VA 12 -A1.50Z05R F3007T T C7690VA 12 -A2.00Z06R F3007T T C7690VA 12 -A2.50Z08R F3007T T C7690VA 12 -A3.00Z09R F3007T T VA 12 Cylindrical Shank C7690VA 12 CA.75Z2R F3007T T C7690VA 12 CA1.00Z2R F3007T T C7690VA 12 CA1.00Z3R F3007T T C7690VA 12 CA1.25Z3R F3007T T C7690VA 12 CA1.25Z4R F3007T T VA 12 odular Head/Screw-on Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H d 1 a p max. Inserts EDP# EDP# in.lbs A7690VA 12 SA.75Z2R F3007T T A7690VA 12 SA1.00Z2R F3007T T A7690VA 12 SA1.00Z3R F3007T T A7690VA 12 SA1.25Z3R F3007T T A7690VA 12 SA1.25Z4R F3007T T H L l2 D Weldon Shank D Shell ill Fixation L l2 D Cylindrical Shank Note: To use radius larger than the cutter body needs to be modified. Note: For cylindrical shanks in high density alloy for modular heads refer to page 57. Blade Application L Inside shoulder and pre-machining the width of the Airfoil on Forging Blades, Holding Section (Slotting). Airfoil achining D odular Head ap aterial in blue to be machined Depth of Cut (ap) 34

35 Solutions For Difficult-To-achine aterials Inserts for 7690 VA 12 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min ADHT 12 T3PDER-46 SP Facet ADHT 12 T3PDER-46 X Facet ADHT 12 T308ER-46 SP ADHT 12 T308ER-46 X ADHT 12 T308ER-46 X ADHT 12 T316ER-46 SP ADHT 12 T316ER-46 X ADHT 12 T316ER-46 X ADHT 12 T320ER-46 SP ADHT 12 T320ER-46 X ADHT 12 T320ER-46 X ADHT 12 T324ER-46 SP ADHT 12 T324ER-46 X ADHT 12 T330ER-46 SP ADHT 12 T330ER-46 X ADHT 12 T332ER-46 SP ADHT 12 T332ER-46 X ADHT 12 T332ER-46 X ADHT 12 T340ER-46 SP ADHT 12 T340ER-46 X ADET 12 T3PDER-48 SP Facet ADET 12 T3PDER-48 X Facet ADET 12 T308ER-48 SP ADET 12 T308ER-48 X ADET 12 T312ER-48 SP ADET 12 T312ER-48 X ADET 12 T316ER-48 SP ADET 12 T316ER-48 X ADET 12 T320ER-48 SP ADET 12 T320ER-48 X ADET 12 T324ER-48 SP ADET 12 T324ER-48 X ADET 12 T330ER-48 SP ADET 12 T330ER-48 X ADET 12 T332ER-48 SP ADET 12 T332ER-48 X ADET 12 T340ER-48 SP ADET 12 T340ER-48 X d r l ADHT 12_-46 ADHT 12_ s Coefficient Feed correcting for profiling Engagement a e /diam (%) The chart left shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Example: C7690VA12 WA1.00Z02 R1.60 using a radial engagement (a e) = 10% ofthe cutter diameter At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling. aterial Designations Key to Recommended Tools P Unalloyed Steels Stainless Steels K Cast Irons S High Temp. Alloys P Alloyed Steels PH Stainless N Aluminium & Alloys H Hard aterials 35

36 Solutions For Difficult-To-achine aterials S VA_12 Recommended Cutting Conditions ATI usa ams Designation Designation Industry Designation Roughing/ ADHT Semi Finishing ADHT V c (feet/min) Feed (Inch/tooth) Feed (Inch/tooth) Feed (Inch/tooth) Feed (Inch/tooth) a p (Inch) X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete 152 X11CrNio St. CA 6 N X5CrNi a p (Inch) St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni AT -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel ATI Ni Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

37 Solutions for Difficult-To-achine aterials 5315 VA 12 Long edge milling cutter for profiling, slotting and face milling Full effective flutes allowing higher feed rates Through tool coolant for optimum swarf evacuation aterial Applications Stainless Steels High Temperature Alloys 37

38 Solutions For Difficult-To-achine aterials 5315 VA 12 Long Edge illing Cutter 5315VA12 Weldon Shank Dimensions (Inch) Spares Screw EDP # Part Number ap max. ap max. D L/H Profiling Slotting l 2 No. of No. of d 1 flutes inserts EDP # EDP # tightening in.lbs C5315VA 12 WA1.00R0.9* F3007T T C5315VA 12 WA1.00R F3007T T C5315VA 12 WA1.25R F3007T T C5315VA 12 WA1.50R F3007T T L l2 D ap *Non-stock made to order with 4 week delivery. 5315VA12 Weldon Shank Coefficient Feed correcting for profiling The chart left shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Example: C5315VA12-WA1.50R1.77 using a radial engagement (ae) = 10% of the cutter diameter Engagement a e /diam (%) At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling. Blade Application 5315VA12 Airfoil achining, Shoulder illing aterial in blue to be machined 38

39 Solutions For Difficult-To-achine aterials 85 Inserts for 5315 VA 12 Application & aterial Dimensions (Inch) EDP# Part Number Grade Roughing Semi-Finishing Finishing d l s r h m min ADHT 12 T3PDER-46 SP Facet ADHT 12 T3PDER-46 X Facet ADHT 12 T308ER-46 SP ADHT 12 T308ER-46 X ADHT 12 T308ER-46 X d r l adht 12_-46 s ADET 12 T3PDER-48 SP Facet ADET 12 T3PDER-48 X Facet ADET 12 T308ER-48 SP ADET 12 T308ER-48 X ADET 12_-48 Please note that for the 5315 range, only a maximum radius is allowed. aterial Designations Key to Recommended Tools P Unalloyed Steels Stainless Steels K Cast Irons S High Temp. Alloys P Alloyed Steels PH Stainless N Aluminium & Alloys H Hard aterials 39

40 Solutions For Difficult-To-achine aterials S VA_12 Recommended Cutting Conditions 5315VA12 Roughing ADHT12-46 ADHT12-48 V ATI usa ams c (feet/min) Feed (Inch/tooth) Feed (Inch/tooth) Feed (Inch/tooth) Feed (Inch/tooth) Industry Designation Designation a p (Inch) a p (Inch) Designation X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) X500/X700 SP6519(SP6564) St. ATI X6Cr see ap max - - see ap max St. ATI X20Cr see ap max - - see ap max St. X22CroV see ap max - - see ap max St. ATI X10Cr see ap max - - see ap max St. X12CrNioV see ap max - - see ap max St. ATI X12CrS see ap max - - see ap max St. ATI X5CrNio see ap max - - see ap max St. X19CroVbN see ap max - - see ap max St. ATI X12CrNi see ap max - - see ap max St. ATI Jethete X11CrNio see ap max - - see ap max St. CA 6 N X5CrNi see ap max - - see ap max St. ATI X15CrNiSi see ap max see ap max St. ATI 316L 316L X2CrNio see ap max see ap max St. ATI A286 A638 X5NiCrTi see ap max see ap max Ni Rene see ap max see ap max Ni Rene see ap max see ap max Ni Udimet see ap max see ap max Ni ATI 80A Nimonic 80A see ap max see ap max Ni ATI -252 Jethete 252 G-NiCr19Co see ap max see ap max Ni Hastelloy C NiCr17o17FeW see ap max see ap max Ni ATI Inconel see ap max see ap max Ni Inconel see ap max see ap max Ni Inconel see ap max see ap max Ni ATI Waspaloy 5544 NiCr20Co14oTi see ap max see ap max Fe 5533 X40CoCrNi see ap max see ap max Ti ATI ,4920 TiAl6V see ap max see ap max 40

41 Solutions for Difficult-To-achine aterials 5505 VX BALLNOSE CUTTER Cutters from Dia one geometry to machine all high temperature alloys All cutters with internal coolant aterial Applications Stainless Steels High Temperature Alloys 41

42 Solutions For Difficult-To-achine aterials 5505 VX illing Cutter 5505VX Weldon Shank EDP # Part Number Dimensions (Inch) No. of Insert Spares EDP # EDP # Screw tightening in.lbs. D L/H l 1 l 2 d 1 Inserts size L C5505VX06WA.750R XP FP3007T TP C5505VX08WA1.00R XP D4010T T C5505VX08WA1.00R XP D4010T T C5505VX10WA1.25R XP D5013T T C5505VX10WA1.25R XP D5013T T C5505VX12WA1.50R XP D6014T T C5505VX12WA1.50R XP D6014T T C5505VX16WA2.00R XP F8017S KH C5505VX16WA2.00R XP F8017S KH l2 l1 l2 D Weldon Shank l1 5505VX Cylindrical Shank Dimensions (Inch) No. of Insert EDP # Part Number D L/H l 2 d 1 Inserts size Spares EDP # EDP # Screw tightening in.lbs C5505VX04CA.62/50.R XP FP2504T TP C5505VX05CA.62R XP FP3006T TP C5505VX05CA.75/.62R XP FP3006T TP C5505VX06CA.75R XP FP3007T TP C5505VX06CA1/.75R XP FP3007T TP C5505VX08CA1.00R XP D4010T T C5505VX10CA1.25R XP D5013T T L 5505VX odular Head/Screw-on Dimensions (Inch) No. of Insert EDP # Part Number D L/H d 1 Inserts size Spares EDP # EDP # Screw tightening in.lbs A5505VX04SA.500R XP FP2504T TP A5505VX05SA.625R XP FP3006T TP A5505VX06SA.750R XP FP3006T TP A5505VX08SA1.00R XP D4010T T A5505VX10SA1.25R XP D5013T T l3 l2 l3 D Cylindrical Shank Note: Do not remove the radial screw; this is a fixed location for the insert. Note: For cylindrical shanks in high density alloy for modular heads refer to page 57. Blade Application Snapper radius section and Airfoil radius section machining. L D odular Head aterial in blue to be machined ap 42 Depth of cut (ap)

43 Solutions For Difficult-To-achine aterials Inserts for 5505VX Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing Tool EDP# Part Number Grade Dia d l s r h m min XPNT04/ R-F SP XPNT05/0522.R-F SP XPNT06/ R-F SP XPNT08/0832.R-F SP XPNT10/1043.R-F SP XPNT12/1254.R-F SP XPNT16/1654.R-F SP XPNT l d r s 5505VX Technical Advice Working Diameter: r a p D e = 2 x r 2 - (r -a p ) 2 where: D e = Working Diameter r = Cutter radius a p = Axial Depth of Cut D e To find programmed feedrate: Average chip thickness: x h m = f z x x where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter (outside) a e = Radial Depth of Cut D e = Working Diameter a p = Axial Depth of Cut 43

44 ATI usa ams Designation Designation Turbine Blade achining Contour V c (feet/min) hm (min.-max) illing Cutter hm (min.-max) Roughing/ Semi Finishing (Ø ) XP..04 (Ø ) XP..05 (Ø ) XP..06 (Ø 1.00 ) XP..08 hm (min.-max) hm (min.-max) SP6519 SP6519 a p (Inch) SP6519 a p (Inch) SP6519 a p (Inch) SP6519 St. ATI X5CrNio St. X19CroVbN S XPNT Recommended Cutting Conditions Industry Designation a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. 301 X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V S ATI Designation usa ams Designation Industry Designation Roughing/ Semi Finishing (Ø ) XP..09 (Ø 1.25 ) XP..10 (Ø 1.50 ) XP..12 (Ø 2.0 ) XP..16 hm (min.-max) hm (min.-max) hm (min.-max) hm (min.-max) SP6519 a p (Inch) SP6519 a p (Inch) SP6519 a p (Inch) SP6519 a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. 316 X5CrNio St. X19CroVbN St. 301 X12CrNi ATI St. Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

45 Turbine Blade achining Solutions for Difficult-To-achine aterials 5500 V High precision milling cutter For finishing applications in most materials Excellent surface finish Dia. Range cylindrical shank & modular head aterial Applications Stainless Steels High Temperature Alloys 45

46 Solutions For Difficult-To-achine aterials 5500V illing Cutter 5505V 5500V Cylindrical Shank Shank EDP # Part Number Dimensions (Inch) No. of Insert D L/H l 1 d 1 a Inserts size Spares EDP # EDP # Screw tightening in.lbs C5500V.375CR RG.375S T C5500V.500CR RG.500S T C5500V.625CR RG.625S T C5500V.750CR RG.750S T C5500V1.00CR RG1.00S T L 5505V 5500V odular Head Head/Screw-on EDP # Part Number Dimensions (Inch) No. of Insert D L/H d 1 a Inserts size Spares EDP # EDP # Screw tightening in.lbs A5500V.375SR RG.375S T A5500V.500SR RG.500S T A5500V.625SR RG.625S T A5500V.750SR RG.750S T A5500V1.00SR RG1.00S T l3 D Cylindrical Shank Note: For cylindrical shanks in high density alloy for modular heads refer to page 57. L D Note: All the above cutter bodies can also use metric size inserts. Please refer to our general milling catalogue for item numbers of metric inserts. odular Head Blade Application Snapper radius section and Airfoil radius section with Shoulder connection. Depth of cut (ap) ap aterial in blue to be machined 46

47 Solutions For Difficult-To-achine aterials Inserts for 5500V Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min RG.375S SP RG.500S SP RG.625S SP RG.750S SP RG1.00S SP d RGS s a z 5500V Technical Advice a p r a p D w Ramp Ramp-up Data Data Cutter Diameter Torque Limits 7.08 in.lbs. Torque Limits 18.6 in.lbs. Ramp Angle az (in) ap (in) Ramp Ramp-up Data Data Cutter Diameter Ramp Angle az (in) ap (in) Ramp Ramp-up Data Data Cutter Diameter Torque Limits 27.4 in.lbs. Torque Limits 53.1 in.lbs. Ramp Angle az (in) ap (in) Ramp Ramp-up Data Data Cutter Diameter Ramp Angle az (in) ap (in) Ramp Ramp-up Data Data Cutter Diameter 1.00 Torque Limits 53.1 in.lbs. Ramp Angle az (in) ap (in)

48 S Turbine Blade achining Finishing RG.375S RG.500S RG.625S V ATI c (feet/min) Feed (Inch/tooth) Feed (Inch/tooth) Feed (Inch/tooth) usa ams Industry Designation SP1064 SP1064 a p (Inch) SP1064 a p (Inch) SP1064 a p (Inch) Designation Designation St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V S ATI usa ams Designation Designation Industry Designation RG.705S Finishing V c (feet/min) Feed (fpm) Feed (ipt) SP1064 SP1064 a p (Inch) SP1064 RG1.00S a p (Inch) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

49 Turbine Blade achining Solutions for Difficult-To-achine aterials 7792 VX-06, 09, 12 High FEED Cutter Range from dia Three insert sizes 06, 09 & 12mm with 4 cutting edges cutters in coarse & fine pitch versions For use in all difficult to machine materials EU patent # EP BI/ # EP BI US patent #7,220,083/#7,600,952/ #7,806,634 aterial Applications Stainless Steels High Temperature Alloys 49

50 Solutions For Difficult-To-achine aterials 7792 VXP 06 High Feed Cutter Range 5505V 7792 Cylindrical VXP06 Cylindrical Shank Shanks EDP # Part Number Dimensions (Inch) No. of ap D L l 2 max. d 1 teeth Spares EDP # EDP # Screw tightening in.lbs C7792VXP 06 CA.62Z2R FP2506T TP C7792VXP 06 CA.75Z3R FP2506T TP C7792VXP 06 CA1.0Z4R FP2507T TP C7792VXP 06 CA1.25Z5R FP2507T TP L l2 D Cylinder Shanks Note: The above steel cylindrical shanks can be cut to length as needed for maximum rigidity. 5505V 7792 Cylindrical VXP06 odular Shank Heads/Screw-on EDP # Part Number 7792 VXP06 Technical Advice aximum Ramping Angle Dimensions (Inch) No. of ap D L max. d 1 teeth Item Description ax Ramp Angle ax Ramp Angle A B C7792VXP 06 CA.62Z2R C7792VXP 06 CA.75Z3R C7792VXP 06 CA1.0Z4R C7792VXP 06 CA1.25Z5R A7792VXP 06 SA.625Z2R A7792VXP 06 SA.75Z2R A7792VXP 06 SA.75Z3R A7792VXP 06 SA1.0Z3R A7792VXP 06 SA1.0Z4R A7792VXP 06 SA1.25Z5R Spares EDP # EDP # Screw tightening in.lbs A7792VXP 06 SA.625Z2R FP2506T TP A7792VXP 06 SA.75Z2R FP2506T TP A7792VXP 06 SA.75Z3R FP2506T TP A7792VXP 06 SA1.0Z3R FP2507T TP A7792VXP 06 SA1.0Z4R FP2507T TP A7792VXP 06 SA1.25Z5R FP2507T TP Note: For cylindrical shanks in high density alloy for modular heads refer to page 57. L D odular Head Depth of Cut (ap) ap Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges (one outside and one inside edge). Blade Application Rhomboid and Roof. A B A = max ramp angle utilizing full face contact B = max ramp angle utilizing full contact + internal corner radius aterial in blue to be machined 50

51 Solutions For Difficult-To-achine aterials Inserts for XP..06 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min XPLT ER-D41 X XPLT ER-D41 SP XPLT06-D41 S XP..06 Recommended Cutting Conditions Roughing/ Semi Finishing XP V ATI c (fpm) Feed (ipt) Feed (ipt) usa ams Industry Designation Designation Designation X500 SP6519(SP6564) X500 SP6519(SP6564) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio Ni Altemp A-286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 152 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

52 Solutions For Difficult-To-achine aterials 7792 VXD 09 illing Cutter 7792 VXD09 Weldon Shank Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7792VXD 09 WA1.00Z2R F3508T T C7792VXD 09 WA1.25Z3R F3510T T VXD09 Cylindrical Shank Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7792VXD 09 CA1.00Z2R F3508T T C7792VXD 09 CA1.25Z3R F3510T T L l2 D Weldon Shank Note: The above steel cylindrical shanks can be cut to length as needed for maximum rigidity VXD09 Shell ill Fixation Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7792VXD 09 -A1.50Z3R F3510T T C7792VXD 09 -A1.50Z4R F3510T T C7792VXD 09 -A1.50Z5R F3510T T C7792VXD 09 -A2.00Z5R F3510T T C7792VXD 09 -A2.00Z6R F3510T T VXD09 odular Head/Screw-on Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H d 1 a p max. Inserts EDP# EDP# in.lbs A7792VXD 09 SA1.0Z2R F3508T T A7792VXD 09 SA1.25Z3R F3510T T L l2 D Cylindrical Shank H Note: For cylindrical shanks in high density alloy for modular heads refer to page VXD09 Technical Advice D Shell ill Fixation aximum Ramping Angle Item Description ax Ramp Angle ax Ramp Angle A B C7792VXD 09 WA1.00Z2R C7792VXD 09 WA1.25Z3R C7792VXD 09 CA1.00Z2R C7792VXD 09 CA1.25Z3R C7792VXD 09 -A1.50Z3R C7792VXD 09 -A1.50Z4R C7792VXD 09 -A1.50Z5R C7792VXD 09 -A2.00Z5R C7792VXD 09 -A2.00Z6R A7792VXD 09 SA1.0Z2R A7792VXD 09 SA1.25Z3R Blade Application Rhomboid, Roof. aterial in blue to be machined L D odular Head Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges (one outside and one inside edge). ap A B A = max ramp angle utilizing full face contact B = max ramp angle utilizing full contact + internal corner radius Depth of Cut (ap) 52

53 Solutions For Difficult-To-achine aterials Inserts for XD..09 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min XDLT ER-D41 X XDLT ER-D41 SP XDLT09-D41 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min XDLT ER-D411 X XDLT ER-D411 SP XDLT 09-D411 The NEW -D411 Geometry with larger corner radius and positive geometry for less cutting energy and better edge protection when low radial engagement is required. S XD..09 Recommended Cutting Conditions Roughing/ XD..09-D41 Semi Finishing XD..09-D411 V ATI c (fpm) Feed (ipt) Feed (ipt) Feed (ipt) Feed (ipt) usa ams Industry Designation a p (Inch) Designation Designation X500 SP6519(SP6564) X500 SP6519(SP6564) X500 SP6519(SP6564) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio Ni ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

54 7792 VXD 12 illing Cutter Solutions For Difficult-To-achine aterials 7792VXD12 with cylindrical shank and through coolant Dimensions (Inch) Spares Screw No. of tightening EDP # Part Number D L/H l 2 d 1 a p max. Inserts EDP# EDP# in.lbs C7792VXD 12 CA1.25Z2R D4010T T Note:The above steel cylindrical shank tool can be cut to length as needed for maximum rigidity. L 7792 VXD12 Shell ill Fixation C7792VXD12-A2.00Z3R D4010T T C7792VXD12-A2.00Z4R D4010T T C7792VXD12-A2.00Z5R D4010T T C7792VXD12-A2.50Z4R D4010T T C7792VXD12-A2.50Z5R D4010T T C7792VXD12-A3.00Z5R D4010T T C7792VXD12-A3.00Z8R D4010T T C7792VXD12-A4.00Z6R D4010T T C7792VXD12-A4.00Z9R D4010T T C7792VXD12-A5.00Z8R D4010T T C7792VXD12-A5.00Z11R D4010T T C7792VXD12-A6.00Z8R D4010T T C7792VXD12-A6.00Z12R D4010T T VXD12 odular Head/Screw-on A7792VXD 12 SA1.25Z2R D4010T T A7792VXD 12 SA1.50Z3R D4010T T l2 D Cylindrical Shank D Shell ill Fixation H Note: For cylindrical shanks in high density alloy for modular heads refer to page VXD12 Technical Advice Blade Application aximum Ramping Angle Item Description ax Ramp Angle ax Ramp Angle A B C7792VXD 12 -A2.00Z3R C7792VXD 12 -A2.00Z4R C7792VXD 12 -A2.00Z5R C7792VXD 12 -A2.50Z4R C7792VXD 12 -A2.50Z5R C7792VXD 12 -A3.00Z5R C7792VXD 12 -A3.00Z8R C7792VXD 12 -A4.00Z6R C7792VXD 12 -A4.00Z9R C7792VXD 12 -A5.00Z8R C7792VXD 12 - A6.008R C7792VXD 12 - A R C7792VXD 12 - CA1.2572R A7792VXD 12 - SA1.2572R A7792VXD 12 - SA1.5073R Rhomboid, Roof. aterial in blue to be machined A B L D odular Head Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges (one outside and one inside edge). A = max ramp angle utilizing full face contact B = max ramp angle utilizing full contact + internal corner radius 54

55 Solutions For Difficult-To-achine aterials Inserts for XD..12 Application & aterial Dimensions (Inch) Roughing Semi-Finishing Finishing EDP# Part Number Grade d l s r h m min XDLT ER-D41 X XDLT ER-D41 SP XDLT 12-D XDLT ER-D411 X XDLT ER-D411 SP XDLT 12_d411 The NEW -D411 Geometry with larger corner radius and positive geometry for less cutting energy and better edge protection when low radial engagement is required. S XD..12 Recommended Cutting Conditions Roughing/ XD..12-D41 Semi Finishing XD..12-D411 V ATI c (fpm) Feed (ipt) Feed (ipt) Feed (ipt) Feed (ipt) usa ams Industry Designation a p (Inch) Designation Designation X500 SP6519(SP6564) X500 SP6519(SP6564) X500 SP6519(SP6564) St. ATI X6Cr St. ATI X20Cr St. X22CroV St. ATI X10Cr St. X12CrNioV St. ATI X12CrS St. ATI X5CrNio St. X19CroVbN St. ATI X12CrNi St. ATI Jethete X11CrNio St. CA 6 N X5CrNi St. ATI X15CrNiSi St. ATI 316L 316L X2CrNio St. ATI A286 A638 X5NiCrTi Ni Rene Ni Rene Ni Udimet Ni ATI 80A Nimonic 80A Ni ATI -252 Jethete 252 G-NiCr19Co Ni Hastelloy C NiCr17o17FeW Ni ATI Inconel Ni Inconel Ni Inconel Ni ATI Waspaloy 5544 NiCr20Co14oTi Fe 5533 X40CoCrNi Ti ATI ,4920 TiAl6V

56 Solutions For Difficult-To-achine aterials Application Advantages The advantages of facemilling and producing cavities with Stellram s high feed face mill are numerous. The unique design of the insert, approach angle and the cutter body ensure the cutting forces are predominantly directed in the axial direction. The example shown with a round insert tool shows complex forces which result in high levels of vibration and damage to the cutting edge. 7792VX Cutting forces predominantly axial Relationship between cutting edge and work piece is at its most stable. Results in high feed rates and consistent tool life. Round Insert Tools Tangential forces act around the radius Leads to vibration and damage of the cutting edge Leads to reduced feed and lower productivity The 7792VX machines with a constant volume of chip throughout all aspects of producing cavities and produces a side wall that is close to profile. Round insert tools have increasing chip volume through the process. 7792VX Constant cutting section (chip volume) irrespective of position in cavity. Producing a close to profile side wall. Near-square side walls possible. Centre clearance Side wall Round insert Greater surface contact. Increased chip section for side wall machining. Vibration in corners. Undulating side wall cusps. CNC Programme - Corner Radius Definition The use of common CAD / CA systems requires a round insert dimension to be known for cavity machining. This is available with the Stellram 7792VX cutter as shown below and in the reference table. r l Insert Dimensions (mm) Designation r l XP**060308***D XD**090408***D XD**120508***D XD**120508***D XD**120512***D Technical Information Plunge illing Tool definition-scallop height and step over Tool definition (inch) Diameter Insert size ae max Scallop height Tool definition-scallop height and step over Step over (inch) Insert Tool Workpiece ae (aximum) The scallop height is calculated in relation to the step over. Scallop Height Stepover The maximum radial engagement is directly in relation to insert cutting edge length. For insert type: XP 06 the ae, max is For insert type: XD 09 the ae, max is For insert type: XD 12 the ae, max is The cutting edge should not be in contact with the material face after machining to maintain the cutting edge quality. 56

57 Solutions For Difficult-To-achine aterials Helical interpolation capacity for 7792VX product line Facing operation maximum flat surface for 7792VX Helical interpolation Dia. min max (inch) Helical interpolation Dia. min max (mm) Insert size Cutter dia. Hole min. Hole max ax ax flat flat surface (mm) (inch) Insert size Cutter dia. Pitch Flat Shanks - Cylindrical (with through coolant) Cylindrical shank in anti vibration high density alloy Dimensions (Inch) EDP # Part Number A L L 1 D 2 D D CA1/ CA1/ CA1/ CA5/ CA5/ CA5/ CA5/ CA3/ CA3/ CA3/ CA CA CA CA CA CA CA CA CA Order example with cylindrical shank: CA5/ Technical Advice : odular shank 13: Diameter in front of the modular shank (D) 8: Tapping in metric () CA5/8: Cylindrical shank diameter with through coolant 3.543: Total length of the body in inches 57

58 Solutions for Difficult-To-achine aterials RAPIDE High Performance SOLID CARBIDE END ILLS High Precision End ills icro Grain substrate with the latest PVD coating technology To machine High Temperature Alloys & Stainless Steel Highest productivity for slotting & contour milling operations aterial Applications Stainless Steels High Temperature Alloys 58

59 Solutions For Difficult-To-achine aterials RAPIDE High Performance Solid Carbide Cutters Series 163 with Corner Chamfer D d L l 1 Chamfer Number of Part Number ins ins ins ins ins x 45 teeth Coated 1/8 1/4 2 1/ LF 3/16 1/4 2 9/ LF 1/4 1/4 2-1/2 3/ SF 1/4 1/4 2-1/2 5/ LF 5/16 5/16 2-1/2 13/ LF 3/8 3/8 2-1/2 7/ LF 1/2 1/ / LF 5/8 5/8 3-1/2 3/ LF 5/8 5/8 3-1/2 1-5/ LF L D l 1 tol: D 1/8-1/ / > 1/4-3/ / > 3/8-5/ / tol: d h6 d icro Grain K10/K30 Coating TiAIN PVD Series 163 Recommended Cutting Conditions Vc f(pm) min. - max. Feed ipt/tooth min. - max. aterial 1/8 3/16 1/4 5/16 Stainless Austenitic + Ferritic Stainless artensitic Stainless Refractory P.H High Temp. Alloys Iron based High Temp. Alloys Cobalt based High Temp. Alloys Nickel based High Temp. Alloys Titanium based Slotting Contour 3/8 1/2 9/16 5/8 a p. ax a p. ax x D see l x D see l x D see l x D see l x D see l x D see l x D see l 1 59

60 Solutions For Difficult-To-achine aterials Series 160 with Corner Radii D d L l 1 Radii Number of Part Number ins ins ins ins ins teeth Coated 1/8 1/4 2 1/ /16 1/4 2 9/ /4 1/4 2-1/2 3/ /16 5/16 2-1/2 13/ /8 3/8 3 7/ /2 1/ /8 5/8 3-1/2 1-1/ /4 3/ / L D l 1 r tol: D 1/8-1/ / > 1/4-3/ / > 3/8-5/ / tol: d h6 d icro Grain K10/K30 Coating TiAIN PVD Series 160 Recommended Cutting Conditions Vc (fpm) min - max Feed ipt min - max aterial 1/8 3/16 1/4 Stainless Austenitic + Ferritic Stainless artensitic Stainless Refractory P.H High Temp. Alloys Iron based High Temp. Alloys Cobalt based High Temp. Alloys Nickel based High Temp. Alloys Titanium based Slotting Contour 5/16 3/8 1/2 5/8 3/4 a p. ax a p. ax XD see l XD see l XD see l XD see l XD see l XD see l 1 60

61 Solutions For Difficult-To-achine aterials Notes 61

62 Solutions For Difficult-To-achine aterials Notes 62

63 63

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