Cost reduction through Performance. SHARK-CUT + SHARK-CUT Rebore. Introducing Shark-Cut Rebore Tools and Inserts for boring
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- Godwin Simpson
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1 Introducing SharkCut Rebore Tools and Inserts for boring Due to the unique positioning and insert geometry excellent hole quality is achieved also for deeper holes. Easy handling and efficient in production SHARKCUT + SHARKCUT Rebore Cost reduction through Performance Especially developed performance drill and turn system. The ARNO SHARKCut is designed to be a multi purpose tool for drilling and turning. With just one tool, complete no less than 4 applications: Drilling into solid internal turning Internal facing external turning All holders are equipped with through tool coolant Inserts available in various grades and coatings Ground and precision sintered inserts available Wiper geometry (LPET) for better surface finish and reduced machine time
2 SHARKCut Overview >> MiniSolid carbide tool Page Cutter and Holder 4 Standard Holder Page 1,5 x D 2, x D 3 x D Densimet Ø mm Ø mm Ø mm 5 7 Rebore Holder Page 2, x D 2 edged 3 edged 9 Indexable inserts Page LPET LPNT (wiper geometry) 15 Cutting data and application recommendations from page 1 2
3 24SSHARKCUT_eng:SHARKCUT :53 Uhr Seite 3 SHARKCut Holder >> TURNING + DRILLING >> Four machining operations with only one tool! Drilling with flat bottom face Conventional machining Turning of internal profiles Conventional machining Facing operations Conventional machining Turning of external profiles Conventional machining 3
4 SHARKCut Mini Solid carbide cutter with internal cooling supply D r Righthand execution shown Holder Designation Ø D Ø D1 l1 l2 f r coated Grades AL350 AM35C AK uncoated AP40 SC 04 R/L 009SP SC 04 R/L 009SPALU SC 04 R/L 01SP SC 04 R/L 01SPALU SC 05 R/L 011SP SC 05 R/L 011SPALU SC 05 R/L 0SP SC 05 R/L 0SPALU SC 0 R/L 013SP SC 0 R/L 013SPALU SC 0 R/L 024SP SC 0 R/L 024SPALU SC 07 R/L 015SP SC 07 R/L 015SPALU SC 07 R/L 02SP SC 07 R/L 02SPALU SC 0 R/L 01SP SC 0 R/L 01SPALU SC 0 R/L 0SP SC 0 R/L 0SPALU ,00 9,00 1,00 1,00 11, 11,,00,00 13,50 13, ,75 15,75 2,00 2,00 1,00 1,00,00,00 2,0 2,0 2,0 2,0 2,5 2,5 2,5 2,5 3,0 3,0 3,0 3,0 3,5 3,5 3,5 3,5 Holder Holder D D D Designation Ø D1 Ø D2 Ø D3 l1 l2 l3 Clamping screw SC AD0 SC AD
5 SHARKCut Holder >> Drilling depth up to 1,5 x D Ø mm D Righthand execution shown Holder Designation Ø D Ø D1 Ø D2 l1 l2 f Indexable insert SC0R/L00G04 (* SCR/L0015G05 SCR/L001G0 SCR/L0021G07 SC1R/L0024G0 SC1R/L0027G09 SCR/L0030G SCR/L003G13 SCR/L004G ,0 15,0 1,0 21,0 2 27,0 30,0 37,5 5,0,0 7,0,0 9,0,0,5 1,0 LPET / LPNT LPET / LPNT LPET / LPNT LPET / LPNT LPET / LPNT LPET / LPNT 09T3... LPET / LPNT T3... LPET / LPNT LPET / LPNT * Righthand holder Righthand indexable insert Lefthand holder Lefthand indexable insert. INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key. Spare parts Holder Screw Key SC0R/L.G04 SCR/L.G05 SCR/L.G0 SCR/L.G07 SC1R/L.G0 SC1R/L.G09 SCR/L.G SCR/L.G SS 5151 SS 1751 SS 31 SS 31 SS T 5 T 5 T 57 T 5 T 5 T 5 T 5115 T 51 5
6 SHARKCut Holder >> Drilling depth up to 2, x D Ø mm D D Righthand execution shown Holder Designation Ø D Ø D1 Ø D2 l1 l2 l3 f Indexable insert SC0R/L001SP04 * SCR/L0023SP05 SCR/L0027SP0 SCR/L00SP07 SC1R/L003SP0 SC1R/L0041SP09 SCR/L0045SP SCR/L0057SP13 SCR/L0072SP ,0 9,5 7,0 3,5 9 9,5 111,0 9,0 15,0 1,0 22,5 27,0 31,5 3,0 40,5 45,0 5,5 72, ,0,0 7,0,0 9,0,0,5 1,0 LPET / LPNT LPET / LPNT LPET / LPNT LPET / LPNT LPET / LPNT LPET / LPNT 09T3... LPET / LPNT T3... LPET / LPNT LPET / LPNT * Righthand holder Righthand indexable insert Lefthand holder Lefthand indexable insert. INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key. Spare parts Holder Screw Key SC0R/L.SP04 SCR/L.SP05 SCR/L.SP0 SCR/L.SP07 SC1R/L.SP0 SC1R/L.SP09 SCR/L.SP SCR/L.SP SS 5151 SS 1751 SS 31 SS 31 SS T 5 T 5 T 57 T 5 T 5 T 5 T 5115 T 51
7 SHARKCut Densimet Holder >> Drilling depth up to 3 x D Ø mm D Righthand execution shown Vibration damped Holder Designation Ø D Ø D1 Ø D2 l1 l2 f Indexable insert SC0R/L0024SP04 * SCR/L0030SP05 SCR/L003SP0 SCR/L0042SP07 SC1R/L004SP0 SC1R/L0054SP09 SCR/L000SP SCR/L0075SP13 SCR/L009SP ,0 5,0 95,0 0,0 1,0 1,0 130,0 150,0 15,0 2 30,0 3,0 42,0 5 0,0 75,0 9,0 5,0,0 7,0,0 9,0,0,5 1,0 LPET / LPNT LPET / LPNT LPET / LPNT LPET / LPNT LPET / LPNT LPET / LPNT 09T3... LPET / LPNT T3... LPET / LPNT LPET / LPNT * Righthand holder Righthand indexable insert Lefthand holder Lefthand indexable insert. INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key. Spare parts Holder Screw Key SC0R/L.SP04 SCR/L.SP05 SCR/L.SP0 SCR/L.SP07 SC1R/L.SP0 SC1R/L.SP09 SCR/L.SP SCR/L.SP SS 5151 SS 1751 SS 31 SS 31 SS T 5 T 5 T 57 T 5 T 5 T 5 T 5115 T 51 7
8 SHARKCut Rebore Holder >> Tools for boring with 2 or 3 edges Prehole [Ø D1min] necessary! Dmin. Counter boring Boring Spot Facing Facing and turning possible subject to conditions
9 SHARKCut Rebore 2 edged Boring tool >> Drilling depth up to 2, x D Ø 50 mm 2 edged Ø D f l 1 90 l 2 l 3 Ø D1 min Ø D2 Ø D3 Dmin. Righthand execution shown Holder Designation Ø D Ø D1 min Ø D2 Ø D3 l1 l2 l3 f z Indexable insert SCR R0027G04 * LPET / LPNT SCR 1305 R0029G04 * LPET / LPNT SCR 0 R00G04 * LPET / LPNT SCR 1507 R0034G04 * LPET / LPNT SCR R003G LPET / LPNT SCR 1707 R003G LPET / LPNT SCR R0039G05 17,5 7, ,5 2 LPET / LPNT SCR R0041G LPET / LPNT SCR 1907 R0043G LPET / LPNT SCR 0 R0045G LPET / LPNT SCR 27 R0047G LPET / LPNT SCR 2 R0050G LPET / LPNT SCR 2309 R0052G LPET / LPNT SCR 240 R0054G LPET / LPNT SCR 09 R005G LPET / LPNT SCR 20 R0059G LPET / LPNT 09T3... SCR 2709 R001G LPET / LPNT 09T3... SCR 2 R003G LPET / LPNT 09T3... SCR 2909 R005G LPET / LPNT T3... SCR 30 R00G LPET / LPNT T3... SCR 3111 R0070G LPET / LPNT T3... SCR R0072G LPET / LPNT T3... SCR 3313 R0075G LPET / LPNT T3... SCR 34 R0077G LPET / LPNT T3... SCR 35 R0079G LPET / LPNT SCR 311 R001G LPET / LPNT SCR 37 R003G LPET / LPNT SCR 313 R00G LPET / LPNT SCR 39 R00G LPET / LPNT SCR 4015 R0090G LPET / LPNT SCR 411 R0092G LPET / LPNT SCR 4217 R0095G LPET / LPNT SCR 431 R0097G LPET / LPNT SCR 4419 R0099G LPET / LPNT SCR 4513 R01G LPET / LPNT SCR 4 R04G LPET / LPNT SCR 4715 R0G LPET / LPNT SCR 41 R0G LPET / LPNT SCR 4917 R01G LPET / LPNT SCR 501 R0113G LPET / LPNT *Righthand holder Righthand indexable insert INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key. 9
10 f SHARKCut Rebore 3 edged Boring tool >> Drilling depth up to 2, x D Ø mm 3 edged 90 l 3 l1 l 2 Ø D Ø D1 min Ø D2 Ø D3 Dmin. Righthand execution shown Holder Designation Ø D Ø D1 min Ø D2 Ø D3 l1 l2 l3 f z Indexable insert SCR 24 R030054G LPET / LPNT SCR 13 R03005G LPET / LPNT SCR 2 R030059G LPET / LPNT SCR 2713 R03001G LPET / LPNT SCR 2 R03003G LPET / LPNT SCR 2913 R03005G LPET / LPNT SCR 30 R0300G LPET / LPNT SCR 3115 R030070G LPET / LPNT SCR 1 R030072G LPET / LPNT SCR 3317 R030074G LPET / LPNT SCR 341 R030077G LPET / LPNT SCR 3517 R030079G LPET / LPNT 09T3... SCR 31 R03001G LPET / LPNT 09T3... SCR 3719 R03003G LPET / LPNT 09T3... SCR 3 R0300G LPET / LPNT 09T3... SCR 3921 R0300G LPET / LPNT 09T3... SCR 4022 R030090G LPET / LPNT 09T3... SCR 41 R030092G LPET / LPNT T3... SCR 4222 R030095G LPET / LPNT T3... SCR 43 R030097G LPET / LPNT T3... SCR 4424 R030099G LPET / LPNT T3... SCR 45 R0301G LPET / LPNT T3... SCR 42 R0304G LPET / LPNT T3... SCR 4727 R030G LPET / LPNT T3... SCR 423 R030G LPET / LPNT SCR 4924 R0301G LPET / LPNT SCR 50 R030113G LPET / LPNT INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key.
11 SHARKCut Notes >> 11
12 SHARKCut ISO application area >> ISO Carbide coated Carbide uncoated Cutting material Application P Steel, cast steel, long chipping malleable iron M Stainless steel, cast steel, manganese steel, free cutting steel K Grey cast iron, chilled hard cast iron, short chipping malleable iron N Aluminium and Alalloys, non ferrous materials AR2C AM35C AR2C AM35C AL350 AL AL350 AL AM5035 AK15 AL AM5035 AK15 AK AK AP40 AP40 Toughness Toughness Toughness Toughness Wear resistance Wear resistance Wear resistance Wear resistance Feed rate Feed rate Feed rate Feed rate Cutting speed Cutting speed Cutting speed Cutting speed 50 S High temperature resistant alloys, Titanium alloys AL350 AL AM5035 AK Toughness Wear resistance Feed rate Cutting speed 50 H Hardened Steel, hard cast iron Toughness Wear resistance Feed rate Cutting speed 50 Main application area Secondary application area AM35C Grade AR2C Grade Recommended application area Recommended application area
13 SHARKCut Grade Description >> Carbide coated AM5035 (AL350) HC P40, HC M35 PVDmultilayer coating, substrate + TiAlN. Grade for machining stainless steel, but can also be used for steel materials with low to medium hardness as well as for high temperature alloys. Optimum cutting edge stability. Excellent results at low to medium cutting speeds. AK15 HC P15, HC K15 CVD CVDmultilayer coating, substrate + TiCN + TiCN + TiCNB + Al2O3 The main application area for this grade is the machining of all cast materials. It is also suitable for machining steel. The new substrate offers the necessary toughness and heat resistance. AL HC P, HC M15, HC K, HC N15, HC S PVDmultilayer coating, substrate + AlTiN. Extremly wear resistant grade for machining steel materials, cast iron and non ferrous products. Due to high hardness in coating, high wearresistance can be achieved. Specially suitable for high cutting speeds. AM35C HC P35, HC M30 CVDmultilayer coating, substrate + TiC + TiCN + TiN. Carbide grade with high toughness for machining steel materiales at medium cutting speeds. AR2C HC P, HC K CVDmultilayer coating, substrate + TiN + TiCN + Al2O3. Carbide grade with high wear resistance for machining cast iron and steel materiales. Uncoated carbide grades AK HW K, HW N, HW S Grade for machining aluminium, aluminium alloys, nonferrous metals and plastics. Grade can also be used for machining cast iron and high temperature metals.insert is peripheryground and the chipbreaker is polished. AP40 HW P40, HW M35 Special carbide grade for steel materiales at cutting speeds below 0 m/min and unstable machining conditions. 13
14 11 SHARKCut Indexable inserts >> LPET Indexable inserts coated Grades uncoated Designation l 1 d ➀ s r d 1 AM5035 AK15 AL AL350 AM35C AR2C AK AP40 LPET 0402FL AWI LPET 0404FL AWI LPET 0402FR AWI LPET 0404FR AWI LPET 0502FN AWI LPET 0504FN AWI LPET 002FN AWI LPET 004FN AWI LPET FN AWI LPET 00304FN AWI LPET 09T304FN AWI LPET T304FN AWI LPET T30FN AWI LPET FN AWI LPET 13040FN AWI LPET 17050FN AWI,0,0 7,0,0 9,0,0,0,5,5 1,0 4,5 4,5 4,5 4,5 5, 5,,5,5 7,,5 9,,, 13,5 13,5 17,5 1,0 1,0 1,0 1,0 2, 2, 2,3 2,3 3,1 3,1 3,97 3,97 3,97 4,7 4,7 5,5 0, 0, 0, 2, 2, 2, 2, 2, 2, 2,50 2,50 2,0 3,40 3,40 4,40 4,40 5,30 5,30 5,30 LPET T304EN WI LPET EN WI LPET 17050EN WI,0,5 1,0, 13,5 17,5 3,97 4,7 5,5 0, 4,40 5,30 5,30 ➀ Dimension d measured to heigth s.
15 11 SHARKCut Indexable inserts >> LPNT Indexable inserts coated Grades uncoated Designation l 1 d ➀ s r d 1 AM5035 AK15 AL AL350 AM35C AR2C AK AP40 LPNT 0402ER/EL * LPNT 0404ER/EL * LPNT 0502EN LPNT 0504EN LPNT 002EN LPNT 004EN LPNT EN LPNT 00304EN LPNT 09T304EN LPNT T304EN LPNT T30EN LPNT EN LPNT 13040EN LPNT 17050EN 5,0 5,0,0,0 7,0,0 9,0,0,0,5,5 1,0 4,5 4,5 5, 5,,5,5 7,,5 9,,, 13,5 13,5 17,5 1,0 1,0 2, 2, 2,3 2,3 3,1 3,1 3,97 3,97 3,97 4,7 4,7 5,5 0, 0, 0, 2, 2, 2, 2, 2,50 2,50 2,0 3,40 3,40 4,40 4,40 5,30 5,30 5,30 *Righthand holder Righthand indexable insert Lefthand holder Lefthand indexable insert. ➀ Dimension d measured to heigth s. 15
16 SHARKCut Application recommendations >> Maximum drilling depth SHARKCut Ø max. drilling depth Mini (2, x D) Mini ALU (4 x D) 1,5 x D 2, x D 3 x D ,00 11, 13,50 15,75 1, ,0 22,0 27,0 31,5 3,0 40,5 45,0 5,0 72, Drilling off centre Type of tool Nominal tool diameter Drilling diameter D D min D max SC 04 R/L..SP (Mini) SC 05 R/L..SP (Mini) SC 0 R/L..SP (Mini) SC 07 R/L..SP (Mini) SC 0 R/L..SP (Mini) SC 0 R/L..04 SC R/L..05 SC R/L..0 SC R/L..07 SC 1 R/L..0 SC 1 R/L..09 SC R/L.. SC R/L..13 SC R/L ,90 4,90 5,90,90 7,90 7,5 9,5 11,5 13,5 15,5 17,5 19,0 2 31,0 4,2 5,2,2 7,2,2,3,5,5,5 1,5 1,5,5, 33,0 Because of the special design of the holder and indexable inserts, it is possible to drill off centre. 1
17 SHARKCut Mini Recommended cutting data >> Turning SHARKCut Ø Depth of Cut ap 0,5 1 1,5 2 2,5 3 3,5 4 Feed rate f [mm/rev] SC04 0,1 0,1 0,0 0,05 SC05 0,1 0,1 0,09 0,0 0,04 SC0 0,1 0,1 0,1 0,0 0,0 0,04 SC07 0,1 0,1 0,1 0,1 0,0 0,0 0,04 SC0 0,1 0,1 0,1 0,1 0,1 0,0 0,0 0,04 SC... R/L...SP 2, x D Turning SHARKCut Ø Depth of Cut ap 0,5 1 1,5 2 2,5 3 Feed rate f [mm/rev] SC04 0,1 0,0 0,05 SC05 0,1 0,09 0,0 0,04 SC0 0,1 0,09 0,0 0,04 SC07 0,1 0,1 0,0 0,0 0,04 SC0 0,1 0,1 0,05 0,075 0,055 0,04 SC... R/L...SP 4 x D Facing SHARKCut Ø SC... R/L...SP (2, x D) SC... R/L...SPALU (4 x D) ap f [mm/rev] ap f [mm/rev] SC04 0,7 0,07 0,7 0,05 SC05 0,7 0,07 0,7 0,05 SC0 0,7 0,07 0,7 0,05 SC07 1,0 0,0 1,0 0,0 SC0 1,0 0,0 1,0 0,0 Drilling SHARKCut Ø SC... R/L...SP (2, x D) SC... R/L...SPALU (4 x D) f [mm/rev] f [mm/rev] SC04 0,005 0,030 0,005 0,0 SC05 0,005 0,030 0,005 0,0 SC0 0,005 0,030 0,005 0,0 SC07 0,005 0,035 0,005 0,0 SC0 0,005 0,040 0,005 0,030 The data given are only approximate values.it can be necessary to adjust these data to the individual machining operation. 17
18 SHARKCut Recommended cutting data >> SHARKCut Depth of Cut and Feed rate Drilling SHARKCut Ø 1,5 2, x D 3 x D Densimet f [mm/rev] f [mm/rev] 1 1 0,01 0,02 0,01 0,04 0,01 0,05 0,01 0,05 0,01 0,07 0,02 0,0 0,03 0,09 0,03 0, 0,03 0, 0,05 0,15 0,01 0,02 0,01 0,03 0,01 0,04 0,01 0,05 0,02 0,0 0,03 0,07 0,03 0,0 0,04 0,09 0,05 0,11 Facing SHARKCut Ø 1,5 x D 2, x D 3 x D Densimet ap f [mm/rev] ap f [mm/rev] ap f [mm/rev] 1 1 2,0 2,5 3,0 3,5 5,0 5,0,0,0 0, 0, 0,15 0,1 0,17 0, ,5 1,5 2,0 2,5 3,0 3,5 3,5 5,0,0 0,0 0,07 0, 0, 0,15 0,1 0,17 0,1 2 1,0 1,2 1,5 1,7 2,0 2,3 2,5 3,0 3,5 0, 0, 0,15 0,1 0,17 0, The data given are only approximate values.it can be necessary to adjust these data to the individual machining operation.
19 SHARKCut Recommended cutting data >> Turning SHARKCut Ø Depth of Cut ap ,5 x D Feed rate f [mm/rev] 1 1 0, 0,15 0,1 0, ,30 0,11 0,15 0,1 0, ,30 0, 0, 0,15 0, ,30 0,07 0, 0,13 0,15 0, ,30 0,09 0, 0,13 0,17 0,19 2 0,30 0, 0,11 0,15 0,17 1 0,30 0, 0,1 0,19 5 0,30 0, 0, 0,17 3 0, , ,1 0,17 0,1 Turning SHARKCut Ø Depth of Cut ap 1 2 2,5 3 3, , 0,15 0,1 0, ,30 0,09 0, 0,1 0, ,30 0,07 0,09 0, 0, 0,1 0,1 1 0,30 Feed rate f [mm/rev] 0, 0,11 0, 0, 0,17 3 0, 0 5 0,17 0 0,1 2, x D Turning SHARKCut Ø Depth of Cut ap 1 2 2,5 3 3, , 0,13 0,15 0,1 0, ,09 0,11 0,13 0,1 0, ,07 0,09 0,07 0,11 0,13 0,15 0, Feed rate f [mm/rev] 0, 0,11 0, 0, 0,1 2 0, 0,1 2 0,1 0,19 0,1 3,0 x D Densimet 3,0 x D Densimet Material Modulus of elasticity [kg/mm 2 ] Thickness [g/cm 3 ] Densimet Steel ,50 7,5 Absolute precision, excellent surface quality and improved tool life have been achieved as a result of the high modulus of elasticity and density since these particularly reduce vibrations. The data given are only approximate values.it can be necessary to adjust these data to the individual machining operation. 19
20 SHARKCut Rebore Recommended cutting data >> Boring SHARKCut Rebore Ø Depth of Cut ap Feed rate f [mm/rev] 15 (LP...04) ,1 1 17,5 (LP...05) 0,30 0, (LP...0) 0,34 0,34 0,34 0, (LP...07) 0,3 0,3 0,3 0,33 0, (LP...0) ,3 0,34 0, (LP...09) ,35 0, (LP...) 5 0 0,3 0, 0, (LP...13) 0,52 0,52 0,52 0,52 0,52 0,52 0, ,3 0, (LP...17) 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,55 0,50 2 0,35 2 edged Boring SHARKCut Rebore Ø Depth of Cut ap Feed rate f [mm/rev] 15 (LP...04) 0,37 0,33 0, ,5 (LP...05) ,3 0, (LP...0) 0,51 0,51 0,51 5 0,3 0,30 23 (LP...07) 0,54 0,54 0, ,39 0,33 24 (LP...0) 0,3 0,3 0,3 0,3 0,57 0,51 5 0,3 2 2 (LP...09) 0, 0, 0, 0, 0, 0,0 0, (LP...) 0,72 0,72 0,72 0,72 0,72 0, 0,0 0, (LP...13) 0,7 0,7 0,7 0,7 0,7 0,7 0,75 0,70 0,5 0, (LP...17) 0,90 0,90 0,90 0,90 0,90 0,90 0,90 0,90 0,3 0,75 0,3 0,52 3 edged
21 SHARKCut Application recommendations >> WIPER geometry Information Better surface At the same feed rate the WIPER insert achieves a much better Ravalue against a conventional insert. Standard radius ARNO WIPER Reduced machine time If the required RaValue is achieved with a standard insert, the WIPER insert can be applied using up to twice the feed rate and thereby reducing machine time. Standard radius ARNO WIPER Machining over centre Situation At not adequate travel of the machine over the centre the outside diameter can not be machined with the same tool Solution: Using a right hand SHARKCut tool. Maximum travel over centre 21
22 SHARKCut Application recommendations >> CoolantBooster Coolant pressure The SHARKCut tool offer a unique detail when it comes to swarf evacuation. A return (pointing back up the flute) coolant channel ensures optimum swarf evacuation, therefore the coolant pressure, no matter the diameter, must be bar (optimum 57 bar). Through tool coolant (Coolant Booster) Axial location flat (Stability) Displacement of the machine Situation Solution Displacement in Xdirection Correct tool positioning Angle error Turret or spindle adjustment Turret positioning error Adjust turret plate (Yaxis) 22
23 SHARKCut Application recommendations >> Through hole drilling Information: When through hole drilling with stationary tool and rotating component a sharp disc is produced, please ensure adequate safety precautions. The coolant pressure for a 1.5 x D SHARKCut should be minimum 1.53 bar, for 2. x D drill depth 57 bar is required. If the necessary coolant pressure is not available, it could be beneficial to interrupt the cutting briefly in order to clear the hole. Calculation units D Diameter n Spindle revolution [rev/min] v c Cutting speed [m/min] Q Chip removal rate [cm 3 /min] f n Feed rate per revolution [mm/rev] a p Depth of cut Formulas Cutting speed v c = π D n 00 Chip removal rate Q = v c a p f n Revolution per minute n = v c 00 π D 23
24 SHARKCut Recommended cutting data >> SHARKCUT Rebore ISO P Material Unalloyed steel and cast steel ca. 0,15% C ca. 5% C ca. 5% C ca. 0,75% C ca. 0,75% C Low alloyed steel annealed and cast steel hardened and tempered annealed hardened and tempered High alloyed steel, high alloyed toolsteel and cast steel hardened and annealed tempered Tensile strenght [mm 2 ] AM AK AL Cutting speed Vc [m/min] AL350 AM35C AR2C AK AP Stainless steel and ferritic / martensitic, annealed M cast steel Stainless steel and cast steel martensitic, hardened and tempered austenitic and austenitic/ferritic, chilled Cast iron pearlitic, ferritic K Cast iron with nodular graphite pearlitic, martensitic ferritic pearlitic Malleable cast iron ferritic pearlitic Aluminium alloys, long chipping not heat treatable heat treatable, heat treated Casted aluminium alloys % Si, hardened % Si, heat treatable, hardened N Copper and copper alloys ( brass / bronze ) % Si, not heat treatable Lead alloys, Pb > 1% Brass, bronze Aluminium bronze Copper and electrolyte copper Non ferrous materials Duroplastics 0 Re inforced plastics 0150 Hard rubber 00 High temperature resistant alloys Fealloyed annealed S Ni or Co based heat treated annealed casting heat treated Titanium alloys, high strength Pure titan Alpha and Beta alloys, hardened H Hardened steel Hard cast iron hardened and tempered hardened and tempered casting Hardened cast iron hardened and tempered 1900 The data given are only approximate values.it can be necessary to adjust these data to the individual machining operation. ARNO WERKZEUGE KarlHeinz Arnold GmbH. Karlsbader Str. 4. D 7370 Ostfildern Fon +49(0)711/340. Fax + 49 ( 0 ) 711 / info@arno.de. ARNO (UK) Limited. Unit 3, Sugnall Business Centre. Sugnall, Eccleshall. Staffordshire. ST21 NF Phone + 44 ( 0 ) Fax + 44 ( 0 ) sales@arno.de. ARNO Italia S.r.l. Via Fiume Vimercate (Mi) Tel / Fax / info@arnoitalia.it.
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