SELF-CLINCHING STUDS AND PINS BULLETIN

Transcription

1 BULLETIN F 116 R e v 617

2 PEM self-clinching studs are easily installed by placing them in properly sized holes in sheets and squeezing into place with any standard press: Install permanently in aluminum, steel or stainless steel in sheets as thin as 0.51 mm. igh torque-out and pushout resistances. Dog Point and Anti ross- Options - PAGE 4 F/FS/FA (flush-head) studs are available in aluminum, steel, or stainless steel - PAGE 5 F4 /FP (flush-head) studs for Stainless Steel are designed to provide strong threads in stainless steel sheets as thin as 1 mm. FP studs have high corrosion resistance - PAGE 6 FL /FLS (flush, low-displacement head) studs install closer to the edge of a sheet than PEM s F/FS studs - PAGE 7 TF/TFS (non-flush) studs are for sheets as thin as 0.51 mm. The stud head will not be flush but will project above the sheet surface approximately 0.64 mm - PAGE 8 F/FS (heavy-duty) studs have a large head which projects above the sheet material to distribute the axial tightening force over a large area thereby improving pull through resistance - PAGE 9 FB (heavy-duty BUSBAR ) studs are ideal for applications which demand superior electrical/mechanical attachment points - PAGE 9 FE /TFE (heavy-duty) studs Provides maximum pull through in sheets as thin as 0.8mm - PAGE 10 F109 (heavy-duty high tensile strength) studs are manufactured for the most demanding applications from medium carbon alloy steel, then heat-treated to high strength and hardness qualities - PAGE 11 FL studs are for installation into thin, harder, high-strength materials - PAGE 12 SGP swaging collar studs can install into most panel material and accommodate multiple panels as long as the total thickness does not exceed the maximum sheet thickness - PAGE 13 FX flush-head studs with X-Press thread profile are typically used with push-on or other plastic fasteners - PAGE 14 F/FS/FA (flush-head) Pins are available on special order - PAGE 15 TPS /TP4 /TPXS (flush-head) pilot pins satisfy a wide range of positioning, pivot, and alignment applications - PAGE 16 Material and finish specifications - PAGE 17 Installation - PAGES Performance data - PAGES NEW TFE NEW NEW A NOTE ABOUT FASTENERS FOR STAINLESS STEEL PANELS In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed. In the case of stainless steel panels, fasteners made from 300 Series Stainless Steel do not meet this hardness criteria. It is for this reason that 400 series fasteners are offered (s F4 and TP4). owever, while these 400 Series fasteners install and perform well in 300 Series stainless sheets they should not be used if the end product: Will be exposed to any appreciable corrosive presence. Requires non-magnetic fasteners. Will be exposed to any temperatures above 300 F (149 ) If any of the these are issues, please contact techsupport@pemnet.com for other options. PAGE 5 PAGE 7 PAGE 8 PAGE 9 PAGE 10 Flush-head studs s F/FA/FS/FP/F4 Flush, low-displacement head studs s FL/FLS Thin sheet studs s TF/TFS eavy-duty studs s F/FS/FB eavy-duty studs for thin sheets s FE/TFE F-2

3 STUD SELETOR GUIDE Application Requires: PEM Grade 8/ Installation ompati- Stud Property Sheet into bility losest Large Max. lass 10.9 thickness Superior stainless with Superior centerline- hole in Push on panel Flush- eavy thread as thin as electrical steel aluminum corrosion to-edge Unthreaded attached plastic hardness head duty strength 0.51 mm conductivity sheets anodizing resistance distance stud/pin Panel fasteners (2) F RB 80 B 150 FA RB 50 B 82 FS RB 70 B 158 F4 RB 92 B 195 FP RB 92 B 195 FL RB 80 B 150 FLS RB 70 B 125 TF RB 80 B 150 TFS RB 70 B 125 F (1) RB 85 B 165 FB RB 55 B 83 FS RB 70 B 125 FE RB 85 B 165 TFE RB 85 B 165 F109 RB 89 B 180 FL RB 96 B 216 SGP Any sheet hardness FX RB 80 B 150 F RB 80 Unthreaded B 150 FA RB 50 Unthreaded B 82 FS RB 70 Unthreaded B 125 TPS RB 70 B 125 TP4 RB 92 B 195 TPXS RB 70 B 125 (1) Meets grade 5 / property class 9.8 tensile requirements. (2) RB - ardness Rockwell B Scale. B - ardness Brinell. Standard product features shown above. Studs can also be custom designed to meet your exact application requirements. PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 16 eavy-duty, high tensile strength studs F109 Studs for hard panels FL Swaging collar studs SGP Flush-head Studs with X-Press Profile FX Flush-head pins s TPS/TP4 F-3

4 OPTIONAL DOG POINT FEATURE PEM dog point lead-in option for studs allows quick location of the mating fastener during assembly and protects the first thread of the stud during nut engagement. This feature is available on s F, FL, F, FE, F109, FG8, TF and TFE studs. All dimensions are in millimeters. Metric ±0.13 E ±0.25 B nom. Size (2) Transitional Length to Full M3.5 x M4 x M5 x M6 x M8 x M10 x L (1) B Approx. 45 OPTIONAL PART NUMBER DESIGNATION F D S : Any type code E PEM Dimple Registered Trademark Standard Dog Point Detail D = Dog Point M = MA linching profile may vary. Material: Any material code (1) For L refer to type stud lengths. (2) Maximum dog point diameter is.003 / 0.08 mm less than minimum minor diameter of 2B or 6 nut threads. OPTIONAL MA ANTI ROSS-TREAD FEATURE PennEngineering is a licensee of MA Anti ross-ing Technology. This unique design allows the threads to self-align and drive easily with reduced effort. This helps speed assembly, reduce or eliminate failures, repairs, scrap, downtime, and warranty service associated with thread damage. This option is available on most types of PEM studs. MA is a registered trademark of MA inc. Anti ross- Feature OPTIONAL TREAD MASK PEM Blu-oat thread mask is available for applications where hardware is installed prior to painting. During assembly, the threads of the mating hardware will remove paint, electro deposited automotive under coatings, and weld spatter upon application of torque. PEM studs can be specially ordered with thread mask applied. B suffix will be added to part number to designate Blu-oat thread mask to fastener. AVAILABLE PEM VARIMOUNT FASTENING SYSTEM The PEM VariMount fastening system (see PEM Bulletin VM) utilizes a self-clinching stud paired with a round steel or stainless steel base plate to offer a clean and ready-made assembly for mounting into any rigid material or panel, including composites, plastics, and metals. Multiple radial holes in the base plate and a generous footprint provide effective mounting of the assembly, whether the method is mold-in or laminate with layers, adhesives, standard fasteners, or spot welding. Mounting can be performed either on the front or through the back of a panel. F-4

5 TYPES F/FS/FA FLUS-EAD STUDS Flush-head for sheet thickness of 1 mm and greater. F is recommended for use in steel or aluminum sheets RB (Rockwell B scale) 80 or less and B (ardness Brinell) 150 or less. FS is recommended for use in steel or aluminum sheets RB (Rockwell B scale) 70 or less and B (ardness Brinell) 125 or less. FA is recommended for use in aluminum sheets RB (Rockwell B scale) 50 or less and B (ardness Brinell) 82 or less. L PEM Dimple Registered Trademark PART NUMBER DESIGNATION F M3 10 ZI F S M3 10 F A M3 10 Material Length Finish S unthreaded length linching profile may vary. All dimensions are in millimeters. Max. ole Fastener Material Sheet ole Dist. Length L ±0.4 Size in S Size x Thick- in ole (Length in millimeters) Sheet Pitch Steel Stainless Alu- ± 0.4 Max. ness Attach. Steel minum (2) (1) Parts to Edge M2.5 x 0.45 F FS FA M M3 x 0.5 F FS FA M M3.5 x 0.6 F FS FA M M4 x 0.7 F FS FA M M5 x 0.8 F FS FA M M6 x 1 F FS FA M M8 x 1.25 F FS M (1) See page 18 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-5

6 TYPES F4 /FP FLUS-EAD STUDS FOR STAINLESS STEEL SEETS Recommended for use in stainless steel sheets RB (Rockwell B Scale) 92 or less and B (ardness Brinell) 195 or less. FP offers optimum corrosion resistance and is ideal for medical, foodservice, and marine applications. L PEM Dimple Registered Trademark PART NUMBER DESIGNATION F 4 M3 8 F P M3 8 Material Length S unthreaded length linching profile may vary. All dimensions are in millimeters. Max. ole Length L ±0.4 Sheet ole Size in S Dist. Size x Fastener Material (Length in millimeters) Thick- in Sheet ±0.4 Max. ole/l Pitch ness Attach. Stainless Steel (1) (3) (2) parts M3 x 0.5 F4 FP M M4 x 0.7 F4 FP M M5 x 0.8 F4 FP M M6 x 1 F4 M to Edge (1) See material and finish specifications chart on page 17 for details. (2) Performance may be reduced for studs installed into thicker sheets. (3) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. A NOTE ABOUT FASTENERS FOR STAINLESS STEEL PANELS In order for self-clinching fasteners to work properly, the fastener must be harder than the sheet into which it is being installed. In the case of stainless steel panels, fasteners made from 300 Series Stainless Steel do not meet this hardness criteria. It is for this reason that 400 series fasteners are offered ( F4, TP4). owever, while these 400 Series fasteners install and perform well in 300 Series stainless sheets they should not be used if the end product: Will be exposed to any appreciable corrosive environment. Requires non-magnetic fasteners. Will be exposed to any temperatures above 300 F (149 ) If any of the these are issues, please consider FP studs or contact techsupport@pemnet.com for other options. F-6

7 TYPES FL /FLS FLUS, LOW-DISPLAEMENT EAD STUDS Installs closer to the edge of a sheet than PEM F/FS studs without causing that edge to bulge. Flush-head for sheet thickness 1 mm and greater. FL is recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 80 or less and B (ardness Brinell) 150 or less. FLS is recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 or less and B (ardness Brinell) 125 or less. L PEM Dimple Registered Trademark PART NUMBER DESIGNATION FL M3 10 ZI FL S M3 10 Material Length Finish S unthreaded length linching profile may vary. All dimensions are in millimeters. Max. ole Fastener Material Sheet ole Length L ±0.4 Size in Size x Thick- in Sheet Pitch Steel Stainless (Length in millimeters) ness Attach Steel (1) Parts S ±0.4 Max. (2) M2.5 x 0.45 FL FLS M M3 x 0.5 FL FLS M M3.5 x 0.6 FL FLS M M4 x 0.7 FL FLS M M5 x 0.8 FL FLS M Dist. ole to Edge (1) See page 19 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. Depending on thread size, FL studs can be installed almost 50% closer to the edge of a sheet than PEM F/FS studs. F-7

8 TYPES TF/TFS NON-FLUS STUDS Non-flush for sheets as thin as 0.51 mm. TF is recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 80 or less and B (ardness Brinell) 150 or less. TFS is recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 or less and B (ardness Brinell) 125 or less. T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION TF M3 10 ZI TF S M3 10 Dimple in head identifies TF/ TFS S unthreaded length linching profile may vary. Material Length Finish All dimensions are in millimeters. Max. ole Fastener Material Sheet ole Dist. Size in S T Size x Stain- Length L ±0.4 Thick- in ole Sheet ±0.4 Max. Max. Pitch Steel less (Length in millimeters) ness Attach. Steel (2) (1) Parts to Edge M3 x 0.5 TF TFS M M4 x 0.7 TF TFS M M5 x 0.8 TF TFS M (1) See page 20 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-8

9 TYPES F/FS/FB EAVY-DUTY STUDS s F and FS are for high-strength applications in sheets as thin as 1.3 mm. FB is for superior electrical/mechanical attachment in copper. F is recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 85 or less and B (ardness Brinell) 165 or less. FS is recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 or less and B (ardness Brinell) 125 or less. FB is recommended for use in copper sheets RB (Rockwell B Scale) 55 or less and B (ardness Brinell) 83 or less. T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION F M6 20 ZI F S M6 20 F B M6 20 X Material Length Finish S unthreaded length linching profile may vary. All dimensions are in millimeters. Max. ole ole Dist. Fastener Material Length Sheet code L ±0.4 Size in S T Size x in ole (Length in millimeters) Thick- Sheet ±0.25 Max. Max. Pitch Steel Stainless Phosphor Attach. ness (2) Steel Bronze(1) Parts to Edge M5 x 0.8 F FS FB M M6 x 1 F FS FB M M8 x 1.25 F FS FB M M10 x 1.5 F FS FB M Tensile strength: F MPa / FS MPa / FB MPa. (1) The electrical resistance (tested at 10 amps D) between phosphor bronze studs and copper busbars is below 104µ ohms and 62µ ohms for the M5 and M10 thread sizes respectively, after repeated thermal and mechanical cycling. For complete electrical resistance test data for type FB studs installed in copper, see bulletin entitled Electrical Resistance of FB Studs Installed in opper on our website. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-9

10 TYPES FE AND TFE EAVY DUTY STUDS FOR TIN SEETS Enlarged head diameter reduces stress on panel. Thicker head allows for larger hole in attached panels. linch design provides high-strength in sheets as thin as 0.8 mm. Recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 85 or less and B (ardness Brinell) 165 or less. T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION FE M6 20 ZI TFE M6 20 ZI Length Finish S unthreaded length linching profile may vary. All dimensions are in millimeters. ole Max. Length L ±0.4 Size x Sheet Size ole In S T Dist. Fastener Material Pitch (Length in millimeters) Thickness In Sheet Attached ±0.25 Max. Max. ole/l Steel (1) Parts (2) To Edge M5 x 0.8 FE M M6 x 1 FE M TFE M8 x 1.25 FE M TFE Tensile strength: 900 MPa (1) See page 21 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-10

11 TYPE F109 EAVY DUTY, IG TENSILE STRENGT STUDS F109 are for heavy-duty applications in sheets as thin as 1 mm. Grade 8 and property class 10.9 studs meeting 150 ksi/1040 MPa minimum. Recommended for use in steel or SLA steel sheets RB (Rockwell B Scale) 89 or less and B (ardness Brinell) 180 or less. Large head diameter spreads compressive stress on panel. igh Tensile Strength T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION F 109 M6 20 ZI Strength Length Finish S unthreaded length linching profile may vary. All dimensions are in millimeters. ole Size Max. ole S Dist. Size x Length L ±0.4 (1) Sheet in Sheet in Attached Max. T ole /L Pitch Steel (Length in millimeters) Thickness Parts ±0.25 (2) Max. To Edge M5 x 0.8 F109 M M6 x 1 F109 M M8 x 1.25 F109 M (1) Other lengths available up to a maximum of 1.5 (unified) and 40 mm (metric) on special order. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. Tensile strength: 1040 MPa To be sure that you are getting genuine PEM products, look for the PEM stamp. Studs within the size range of the SAE and ISO specs are also identified with the Grade 8 and 10.9 head markings respectively. FG8 Marking* * size #10-32 does not have SAE head marking since it is technically not within the size range of the specification. F-11

12 TYPE FL ARD PANEL STUDS Installs into thinner, harder, high strength steel materials Recommended for use in s500 SLA sheets up to 700MPa (hardness up to 96 RB) NEW! T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION FL M6 20 ZI Length Finish S unthreaded length All dimensions are in millimeters. Fastener Length L ±.0.4 ole Size Max. S T Size x Material Sheet (Length in millimeters) In Sheet ole In Dist. ±0.25 Max. Max. Pitch Thickness ardened Attached ole/l Alloy Steel (1) (2) Parts To Edge M5 x 0.8 FL M M6 x 1 FL M M8 x 1.25 FL M Tensile strength: 900 MPa (1) See page 21 for installation tool requirements. (2) s are gaugeable to within 2 pitches of the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. (3) See PEM Technical Support section of our web site ( for related plating standards and specifications. (4) X suffix studs may have pitch diameters and major diameters below 2A Basic, per ANSI B1.1, Section 7, and B1.13M, Section 8 to allow for minimum of mm of plating. F-12

13 TYPE SGP SWAGING OLLAR STUDS Installs into sheets as thin as 0.6 mm. an be used to attach dissimilar materials. an accommodate multiple panels as long as the total thickness does not exceed the maximum sheet thickness. (1) an be installed into most materials, including stainless steel and rigid non-metallic panels. Allows for close centerline-to-edge distance. T L PEM Dimple Registered Trademark PART NUMBER DESIGNATION SGP M3 12 Length S unthreaded length linching profile may vary. All dimensions are in millimeters. ole Fastener ole Dia. of Dist. S T Material Length L ±0.4 Sheet Size in Attached ole Size x ±0.25 Max. ±0.1 Stainless (Length in millimeters) Thickness Sheet Panel Pitch Steel (2) (3) to Edge M2.5 x 0.45 SGP M M3 x 0.5 SGP M M4 x 0.7 SGP M M5 x 0.8 SGP M M6 x 1 SGP M (1) When using the fastener to attach more than one sheet or panel, the stud may seem slightly loose after installation. This is a normal condition in some applications and will not effect the stud s performance. (2) See page 23 for installation tooling requirements. ontact Technical Support (techsupport@pemnet.com) for other thicknesses. (3) s are gaugeable to within 2 pitches on the S Max. dimension. A class 3B/5 maximum material commercial nut shall pass up to the S Max. dimension. F-13

14 TYPE FX FLUS-EAD STUDS WIT X-PRESS TREAD PROFILE FOR USE WIT PUS ON PLASTI MATING FASTENERS NEW! Offers fast, reliable attachment. oarse thread design of the thread reduces assembly time and provides high retention force. Allows for lighter assembly. Self-clinching stud mounts flush in metal sheets as thin as 1mm. design accommodates paints and coatings without compromising performance. Self-clinching technology is cleaner and has a more attractive finished appearance than welding. an be installed during the stamping process with PEMSERTER in-die technology. L 65 Nom. PART NUMBER DESIGNATION F X5 10 ZI Length Finish S unthreaded length All dimensions are in millimeters. Size Length L ±0.4 Sheet ole Size in Sheet S x Pitch (Length in millimeters) Thickness ±0.4 Max. 5 mm x 1.6 F X mm x 1.6 F X (1) See page 23 for installation tool requirements. Examples of plastic nuts and wire tie products that can be used with PEM X-Press studs. ontact Tech Support for more information. Press-on (kwik) nut can be used to hold down soft materials such as foam, cloth or insulation. Standard head mounts flush in sheet. Domed head available on special order. F-14

15 TYPES F/FS/FA FLUS-EAD PINS Flush-head for sheet thickness of 1 mm and greater. F is recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 80 or less and B (ardness Brinell) 150 or less. FS is recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 or less and B (ardness Brinell) 125 or less. FA is recommended for use in aluminum sheets RB (Rockwell B Scale) 50 or less and B (ardness Brinell) 82 or less. PEM Dimple L Registered Trademark P These PEM pins are only available on special order. See s TPS, TP4, and TPXS pins on page 14 for standard diameter pins. PART NUMBER DESIGNATION F 3MM 10 ZI F S 3MM 10 F A 3MM 10 S linching profile may vary. Material Pin Diameter Length Finish All dimensions are in millimeters. Nominal Fastener Material Pin ole Dist. Pin Dia. Length L ±0.4 Sheet Size in S ole Diameter Steel Stainless Alu- (Length in millimeters) Thick- Sheet ± 0.4 Max. P±0.05 Steel minum ness (1) to Edge 3 F FS FA 3MM F FS FA 4MM F FS FA 5MM (1) Pin diameter may exceed max. in this region. F-15

16 TYPES TPS /TP4 FLUS-EAD PILOT PINS Flush-head for sheet thickness of 1 mm and greater. Satisfies a wide range of positioning, pivot, and alignment applications. hamfered end makes mating hole location easy. TPS recommended for use in steel or aluminum sheets RB (Rockwell B Scale) 70 or less and B (ardness Brinell) 125 or less. TP4 recommended for use in stainless steel sheets RB (Rockwell B Scale) 92 or less and B (ardness Brinell) 195 or less. L 64 ±5 PEM Dimple Registered Trademark PART NUMBER DESIGNATION TP S 3MM 10 TP 4 3MM 10 D P Material Pin Diameter Length S linching profile may vary. All dimensions are in millimeters. Pin Pin ole Size S Fastener Material Length L ± 0.4 D Distance Diameter Diameter Sheet in Sheet Max. 300 Series 400 Series (Length in millimeters) ±0.15 ±0.4 ole/l P ±0.05 Thickness (1) Stainless Steel Stainless Steel to Edge 3 TPS TP4 3MM TPS TP4 4MM TPS TP4 5MM TPS TP4 6MM (1) Pin diameter may exceed max. in this region. TYPE TPXS SELF-LINING PILOT PIN Meets the ATA PIMG 3.0 specification. 15 tapered point makes engaging the mating hole easy mm Max. (1) PEM Part Number: TPXS-3MM ±5 1 mm ±0.15 Sheet Thickness: 1 mm ole Size In Sheet: 3.5 mm Dist. ole /L To Edge: 6.4 mm 16 mm ±0.25 (1) Pin diameter may exceed max. in this region. 3 mm ±0.05 linching profile may vary. 5.2 mm ±0.4 F-16

17 MATERIAL AND FINIS SPEIFIATIONS s (1) Fastener Materials Standard Finishes Optional Finishes (2) External, ardened 300 Age 400 Zinc plated Passivated Rust ASME B1.1, ardened Medium Series DA #510 ardened Series No 5µm, and/or Zinc plated No Prevent 2A / ASME arbon arbon ardened Stainless Aluminum Phosphor A286 Stainless Stainless Finish olorless Tested Per 5µm, Yellow Finish -ative B1.13M, 6g Steel Alloy Steel Alloy Steel Steel (plain finish) Bronze Steel Steel (4) (5) ASTM A380 (5) (4) Oil F FS FA (3) F4 FP FL FLS TF TFS FE TFE F FB FS F109 FL (6) SGP FX TPS TP4 TPXS Part Number s for Finishes X ZI None Z X X For use in Sheet ardness (7) RB 50 / RB 55 / RB 70 / RB 80 / RB 85 / RB 89 / RB 92 / RB 96 / B 82 B 83 B 125 B 150 B 165 B 180 B 195 B 216 Any Sheet or Less or Less or Less or Less or Less or Less or Less or Less ardness F FS FA F4 FP FL FLS TF TFS FE TFE F FB FS F109 FL SGP FX TPS TP4 TPXS (1) For plated studs, lass 2A/6g, the maximum major and pitch diameter, after plating, may equal basic sizes and be gauged to lass 3A/4h. Per ASME B1.1, Section 7, Paragraph 7.2 and ASME B1.13M, Section 8, paragraph 8.2. (2) Special order with additional charge. (3) Part numbers for aluminum studs have no finish suffix. (4) X suffix studs may have pitch diameters and major diameters below 2A Basic, per ANSI B1.1, Section 7, and B1.13M, Section 8 to allow for minimum of mm of plating. (5) See PEM Technical Support section of our web site for related plating standards and specifications. (6) With rust preventative oil. (7) RB - ardness Rockwell B Scale. B - ardness Brinell. F-17

18 INSTALLATION - TYPES F/FS/FA TREADED STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. In most cases, when using sheets 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud (see illustrations below for details). For sheets less than 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than 1.51 mm with M3 thru M5 thread sizes and less than 2.4 mm for M6 threads. Tooling for sheet thicknesses 1.51 mm and greater with M3 thru M5 thread sizes and 2.36 mm and greater for M6 and M8 threads. SEET SEET A 45 Nom. See page 5 for L. L mm L mm PEMSERTER Installation Tooling Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > 1.51 mm <_ 1.5 mm Number M M M M M For Sheets For Sheets > 2.36 mm <_ 2.36 mm M M F-18

19 INSTALLATION - TYPES F4 /FP STUDS FOR STAINLESS STEEL SEETS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. For F4/FP studs, a special anvil with a raised ring is required to create a proper installation. The raised ring acts as a second displacer of the stainless sheet material, thereby ensuring that the annular groove is filled. Please see page 6 for recommended sheet thickness range. The special anvils are available from PEM stock or can be machined from suitable tool steel. A hardness of R 55 / B 547 minimum is required to provide long anvil life. We recommend measuring the P dimension every 5000 installations to ensure that the anvil remains within specification. PEMSERTER Installation Tooling Anvil Dimensions (mm) Anvil Part Punch Part A B P R 1 R 2 Number Number SEET ±0.05 ±0.05 ±.025 Max. Max. M M M M Nom. R 2 Recommended Installation Anvil R 1 B 45 Nom. 95 R A 2 Nom.R 1 L / 3.18 mm See page 6 for L. P INSTALLATION - TYPES FL /FLS STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. For sheets 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than 1.51 mm. Tooling for sheet thicknesses 1.51 mm and greater. SEET L mm A 45 Nom. SEET L mm See page 7 for L. PEMSERTER Installation Tooling See page 7 for L. Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > 1.51 mm <_ 1.5 mm Number M M M M M F-19

20 INSTALLATION - TYPES TF/TFS NON-FLUS STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force until the punch contacts the sheet. When installed, the stud head is not flush but will protrude approximately 0.64 mm. For sheets 0.76 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than 0.76 mm down to.0.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. The standard punch design below provides clearance for the stud head and reduces chances of over squeezing the head of the stud into the sheet metal. Tooling for sheet thicknesses less than 0.76 mm down to 0.51mm. Tooling for sheet thicknesses 0.76 mm and greater mm 0.53 mm SEET +0.4 mm +0.6 mm A 45 Nom. SEET +0.4 mm +0.6 mm 0.51 mm 0.53 mm PEMSERTER Installation Tooling L mm Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > 0.76 mm mm Number M M M M M See page 8 for L. L mm INSTALLATION - TYPES F/FB/FS STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud into the sheet. The standard punch design provides clearance for the stud head and reduces chances of over squeezing mm +0.6 mm.0.94 mm mm (M5) 1.14 mm mm (M6) 1.62 mm mm (M8) 2.1 mm mm (M10) PEMSERTER Installation Tooling Anvil Dimensions (mm) Anvil Part Punch Part Number Number M M M M SEET L mm See page 9 for L. F-20

21 INSTALLATION - TYPE FE /TFE /FL STUDS TYPES FE/FL 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud into the sheet. Tooling for sheet thicknesses less than 1.51 mm with M5 and M6 thread sizes and less than 1.9 mm with M8 threads. Tooling for sheet thicknesses 1.51 mm and greater with M5 and M6 thread sizes and 1.9 mm and greater with M8 threads mm +0.6 mm 1.17 mm mm (M5) 1.39 mm mm (M6) 2 mm mm (M8) / +0.4 mm / +0.6 mm 1.17 mm mm (M5) 1.39 mm mm (M6) 2 mm mm (M8) SEET A 45 Nom. SEET L mm PEMSERTER Installation Tooling FE see page 10 for L. FL see page 12 for L. Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > 1.51 mm 1 mm mm Number M M For Sheets For Sheets > 1.9 mm mm M L mm TYPE TFE Tooling for sheet thicknesses less than 1.31 mm with M6 thread sizes, and less than 1.71 mm with M8 thread sizes. Tooling for sheet thicknesses 1.31 mm and greater with M6 and 1.71 mm thread sizes and greater with M8 threads mm mm (M6) 2.41 mm mm (M8) 0.51 mm 0.53 mm +0.4 mm +0.6 mm +0.4 mm +0.6 mm SEET A 45 Nom. SEET L mm See page 10 for L. L mm PEMSERTER Installation Tooling Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A > 1.3 mm mm Number M For Sheets For Sheets > 1.7 mm mm M F-21

22 INSTALLATION - TYPE F109 STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force on the punch sufficient only to embed the ribs on the head of the stud into the sheet. Note that for sheets 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud. For sheets less than 1.51 mm to less than 1.9 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than 1.51 mm with M5 and M6 thread sizes and less than 1.9 mm with M8 threads. Tooling for sheet thicknesses 1.51 mm and greater with M5 and M6 thread sizes and 1.9 mm and greater with M8 threads mm mm (M5) 2.16 mm mm (M6) 3.12 mm mm (M8) 1.93 mm mm (M5) 2.16 mm mm (M6) 3.12 mm mm (M8) +0.4 mm +0.6 mm +0.4 mm +0.6 mm SEET SEET A 45 Nom. L mm See page 11 for L. L mm PEMSERTER Installation Tooling Anvil Dimensions (mm) Anvil Part Number Anvil Part Number Punch Part (Standard Sheet) (Thin Sheet) A Number M M M F-22

23 INSTALLATION - TYPE SGP SWAGING OLLAR STUDS Prepare properly sized mounting hole in sheet. 2. Insert fastener through mounting hole (punch side) as shown in drawing. 3. With installation punch and anvil surfaces parallel, apply squeezing force until the punch pushes over the protruding knurls of the stud. BEFORE AFTER SEET(S) PEMSERTER Installation Tooling Punch Dimensions (mm) Punch Anvil Dimensions (mm)anvil A B Part P Part Number Number M M M M M A B 150 P NOTE: For panel design information, go to 3. Punch pushes over protruding knurls INSTALLATION - TYPE FX STUDS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert stud through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the stud flush in the sheet. In most cases, when using sheets 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the stud (see illustrations below for details). For sheets less than 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the stud. Tooling for sheet thicknesses less than 1.51 mm with 5 mm thread size and less than 2.4 mm for 6 mm thread size. Tooling for sheet thicknesses 1.51 mm and greater with 5 mm thread size and 2.4 mm and greater for 6 mm thread size. SEET SEET PEMSERTER Installation Tooling L mm A 45 Nom. L mm Anvil Dimensions (mm) Anvil Part No. Anvil Part No. Punch For Sheets For Sheets Part A < 1.51 > 1.51 Number X < 2.4 > 2.4 X See page 14 for L. F-23

24 INSTALLATION - TYPES F/FS/FA PINS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert pin through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the pin flush in the sheet. In most cases, when using sheets 1.51 mm and thicker, the anvil requires only a straight thru hole to accommodate the pin (see illustrations below for details). For sheets less than 1.51 mm, the hole requires a countersink with dimension A at the top to provide for metal flow around the shank of the pin. Tooling for sheet thicknesses less than 1.52 mm with 3 mm thru 5 mm pin diameter codes and for sheet thicknesses less than 2.36 mm. Tooling for sheet thicknesses greater than 1.52 mm with 3 mm thru 5 mm pin diameter codes and for sheet thicknesses greater than 2.36 mm. SEET SEET A B 45 Nom. B L mm 2.38 mm L mm 2.38 mm See page 15 for L. PEMSERTER Installation Tooling Pin Dia. Anvil Dimensions (mm) A +0.1 B ±0.05 ±0.05 3MM MM MM F-24

25 INSTALLATION - TYPES TPS /TP4 /TPXS PILOT PINS 1. Prepare properly sized mounting hole in sheet. Do not perform any secondary operations such as deburring. 2. Insert pin through mounting hole (punch side) of sheet and into anvil hole. 3. With punch and anvil surfaces parallel, apply squeezing force to embed the head of the pin flush in the sheet. PEMSERTER Installation Tooling Pin Dia. Test Sheet Anvil Dimensions (mm) Anvil Part Punch Part Thickness (mm) A ±0.05 ±0.05 Number Number 3MM 4MM 5MM 6MM Over 1.7 (1) Over 1.7 (1) Over 1.8 (1) Over 1.9 (1) (1) hamfered anvil not required. 60 Nom. A L mm L mm SEET See page 16 for L. Recommended tooling when a chamfered anvil is required. Recommended tooling when a chamfered anvil is not required. F-25

26 Published installation forces are for general reference. Actual set-up and confirmation of complete installation should be made by observing proper seating of fastener as described in the installation steps. Other performance values reported are averages when all proper installation parameters and procedures are followed. Variations in mounting hole size, sheet material, and installation procedure may affect performance. Performance testing this product in your application is recommended. We will be happy to provide technical assistance and/or samples for this purpose. PERFORMANE DATA - TYPES F/FS FLUS-EAD STUDS Max. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru Torque (Nm) Thickness & Material ardness RB (kn) (N) (Nm) (N) M M M M4 1.7 M5 3.5 M6 5.9 M F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 1.6 mm Aluminum FS 1.6 mm Aluminum F 1.5 mm Steel FS 1.5 mm Steel F 2.4 mm Aluminum FS 2.4 mm Aluminum F 2.2 mm Steel FS 2.2 mm Steel F 2.4 mm Aluminum FS 2.4 mm Aluminum F 2.4 mm Steel FS 2.4 mm Steel F-26

27 PERFORMANE DATA - TYPE FA FLUS-EAD STUDS Max. Nut Tightening Test Sheet Sheet Installation Pushout Torque-out Pull Thru Torque (Nm) Thickness & Material ardness R15T (kn) (N) (Nm) (N) M FA 1.55 mm Aluminum M FA 1.55 mm Aluminum M5 2.1 FA 1.55 mm Aluminum M FA 1.55 mm Aluminum PERFORMANE DATA - TYPE F4 STUDS (1) Max. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Torque (Nm) Material (2) RB (kn) (N) (Nm) (N) M mm Stainless Steel M mm Stainless Steel M mm Stainless Steel M mm Stainless Steel PERFORMANE DATA - TYPE FP STUDS (1) Max. Nut Test Sheet Sheet Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Torque (Nm) Material (2) RB (kn) (N) (Nm) (N) M mm Stainless Steel M mm Stainless Steel M mm Stainless Steel (1) Performance values shown are typical for fasteners properly installed using raised ring tooling in good condition. We recommend replacing installation tooling when the height of the P falls out of tolerance (see page 18). Reductions in performance may occur as the height of the protrusion wears. Variations in hole preparation, installation force, and sheet material type, thickness, and hardness will affect both performance and tooling life. (2) Performance may be reduced for studs installed into thicker sheets. F-27

28 PERFORMANE DATA - TYPES FL /FLS STUDS Max. Nut Test Sheet Sheet Pull Thru Tightening Thickness and ardness Installation Pushout Torque-out Pull Thru Test Bushing Torque (Nm) Material RB (kn) (N) (Nm) (N) ole Size (mm) M2.5 M3 M3.5 M4 M FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel FL / FLS 1.2 mm Aluminum FL / FLS 1.1 mm Steel PERFORMANE DATA - TYPES TF/TFS NON-FLUS STUDS Max. Nut Test Sheet Sheet Installation Tightening Thickness and ardness (kn) Pushout Torque-out Torque (Nm) Material RB (1) (N) (Nm) TF 0.5 mm Aluminum M TFS 0.5 mm Aluminum TF 0.6 mm Steel TFS 0.6 mm Steel TF 0.5 mm Aluminum M4 1.7 TFS 0.5 mm Aluminum TF 0.6 mm Steel TFS 0.6 mm Steel TF 0.5 mm Aluminum M5 3.5 TFS 0.5 mm Aluminum TF 0.6 mm Steel TFS 0.6 mm Steel (1) Installation controlled by proper cavity depth in punch. F-28

29 PERFORMANE DATA - TYPE FE STUDS Max. Nut Tensile Tightening Test Sheet Thickness Sheet Installation Pushout Torque-out Strength Pull Thru Test Bushing Torque and Material ardness (kn) (N) (Nm) (kn) (kn) ole Size (Nm) (mm) RB (1) (2) For Pull Thru Tests M5 4.4 M6 10 M mm Aluminum mm old-rolled Steel mm Aluminum mm old-rolled Steel mm Aluminum mm old-rolled Steel PERFORMANE DATA - TYPE TFE STUDS Max. Nut Test Sheet Thickness Sheet Installation Tensile Test Bushing Tightening Torque and Material ardness (kn) Pushout Torque-out Strength Pull Thru ole Size (Nm) (mm) RB (1) (N) (Nm) (kn) (2) (kn) For Pull Thru Tests M6 10 M mm Aluminum mm old-rolled Steel mm Aluminum mm old-rolled Steel (1) Installation controlled by proper cavity depth in punch. (2) ead size is adequate to ensure failure in threaded area. F-29

30 PERFORMANE DATA - TYPES F/FS/FB STUDS Max. Nut Tightening Torque (Nm) Test Sheet Sheet Installation Tensile Pushout Torque-out Thickness and ardness (kn) Strength (N) (Nm) Material RB (1) (kn) F mm Aluminum F mm Steel M5 FS mm Aluminum FS mm Steel FB mm opper DA F mm Aluminum F mm Steel M6 FS mm Aluminum FS mm Steel FB mm opper DA F mm Aluminum F mm Steel M8 FS mm Aluminum FS mm Steel FB mm opper DA F mm Aluminum F mm Steel M10 FS mm Aluminum FS mm Steel FB mm opper DA PERFORMANE DATA - TYPES FG8 AND F109 IG TENSILE STRENGT STUDS Max. Nut Tensile Tightening Strength Sheet Installation Sheet Installation Torque (kn) Test Sheet ardness (kn) Pushout Torque-out Test Sheet ardness (kn) Pushout Torque-out (Nm) (2) Material RB (1) (N) (Nm) Material RB (1) (N) (Nm) M mm SLA Steel mm old-rolled Steel M mm SLA Steel mm old-rolled Steel M mm SLA Steel mm old-rolled Steel (1) Installation controlled by proper cavity depth in punch. (2) ead size is adequate to ensure failure in threaded area. F-30

31 PERFORMANE DATA - TYPE FL STUDS Max. Nut Test Sheet Thickness Sheet Installation Tensile Test Bushing Pushout Torque-out Pull Thru Tightening Torque and Material ardness (kn) Strength ole Size For (N) (Nm) (kn) (Nm) (mm) RB (1) (kn) (2) Pull Thru Tests M mm 500LA M mm 500LA M mm 500LA (1) Installation controlled by proper cavity depth in punch. (2) ead size is adequate to ensure failure in threaded area when tested with industry standard tensile bushing diameter. PERFORMANE DATA - TYPE SGP SWAGING OLLAR STUDS Max. Rec. Test Sheet Material Tightening Torque For Single sheet of 1 mm 300 Series Stainless Steel Mating Nut Installation Pushout Torque-out Pull-thru (Nm) (kn) (N) (Nm) (N) M M M M M PERFORMANE DATA - TYPE FX STUDS WIT X-PRESS TREAD PROFILE Test Sheet Material Installation Pushout Torque-out (3) kn N Nm X5 1.1 mm Steel RB 58 / B mm Aluminum RB 44 / B X6 1.6 mm Steel RB 58 / B mm Aluminum RB 44 / B (3) RB - ardness Rockwell B Scale. B - ardness Brinell. F-31

32 PERFORMANE DATA - TYPE TPS PILOT PINS Pin Test Sheet Sheet Installation Pushout Dia. Material ardness RB (kn) (kn) Aluminum MM Steel Aluminum MM Steel MM Aluminum Steel MM Aluminum Steel PERFORMANE DATA - TYPE TP4 PILOT PINS Pin Test Sheet Installation Pushout Dia. Material (kn) (N) 3MM 300 Series Stainless Steel MM 300 Series Stainless Steel MM 300 Series Stainless Steel MM 300 Series Stainless Steel PERFORMANE DATA - TYPE TPXS PILOT PINS Pin Test Sheet Sheet Installation Pushout Dia. Material ardness RB (kn) (kn) 3MM Aluminum Steel PEM Dimple (Registered Trademark) Fastener drawings and models are available at All PEM products meet our stringent quality standards. If you require additional industry or other specific quality certifications, special procedures and/or part numbers are required. Please contact your local sales office or representative for further information. Regulatory compliance information is available in Technical Support section of our website. Specifications subject to change without notice. See our website for the most current version of this bulletin. F-32 Technical support techsupport@pemnet.com 2016 PennEngineering.