Insert Selection A1 ~ A14. Insert Selection. Sumitomo Grades... A2-3

Transcription

1 A A1 ~ A14 Sumitomo s... A2-3 According to Work Materials... A4-5 Stainless... A6 Cast Iron... A7 Non-Ferrous Metal... A8 Exotic Metal... A8 Hardened... A9 According to Breaker Types... A10-11 Chipbreaker Chipbreaker Table... A12-13 Comparison Chart Chipbreaker... A14 A1

2 of Sumitomo s (Turning) According to Work Materials and s ISO (Carbon steel, Alloy steel) ~ Light cutting P01 P10 cutting P20 ~ Heavy roughing P30 (M30) P40 (M40) K01 Cast iron cutting K10 (M10) K20 (M20) Carbide AC700G AC410K AC700G AC900G Cermet T2000Z T3000Z Cermet T110A T1200A T110A T1200A Ceramic Uncoated Ceramic Uncoated Carbide A30 NS260C NS260 G10E BNS800 CBN BN700 BN500 Hardened steel CBN CBN Ceramic ~ Light ~ Rough BNC100 BNC160 BNC200 BNC300 BNX10 BNX20 BNX25 BN300 NB100C Carbide Cermet Stainless steel ~ Light AC610M T1200A ~ Rough AC630M AC530U Carbide CBN Super Alloy ~ Light AC510U BN700 ~ Rough AC520U AC530U BNS800 Non-Ferrous Metalls PCD Carbide CBN HM ~ Light DA2200 DA150 BN700 ~ Rough H1 Sintered Compoment AC510U A2

3 of Sumitomo s (Milling) According to Work Materials and s ISO (Carbon steel, Alloy steel) ~ Light cutting cutting ~ Heavy roughing P01 P10 P20 P30 (M30) P40 (M40) K01 Cast iron cutting K10 (M10) K20 (M20) Carbide ACP100 ACP200 ACP300 ACK200 ACK300 Cermet T250A Ceramic NS260 Uncoated Carbide A30N G10E CBN BNS800 BN700 (BN600) BN500 Hardened steel Stainless steel ~ Light ~ Rough Super alloy ~ Light ~ Rough Non-ferrous metals ~ Light ~ Rough CBN Ceramic BN700 BN300 carbide Uncoated carbide Cermet ACP200 ACP300 T250A A30N carbide Uncoated carbide EH520Z EH20Z ACK300 EH520 EH20 PCD carbide Uncoated carbide DA2200 DL1000 H1 A3

4 and Chipbreaker (1) According to Work Materials and s 1 Fine Eg. GE Type Chipbreaker Chipbreaker Carbon USt 42-2 C10 C45 C55 Alloy 15CrMo5 20Cr4 42CrMo4 High Alloy 40NiCrMo6 Work HB Low Carbon Carbon, Alloy High Alloy FA Type T2000Z T2000Z T3000Z ~ ~ ~ ~ ~ ~ 200 T3000Z FL Type 0,05 ~ 0,25 0,2 ~ 1,0 Depth of cut FA Type 2,0 1,0 Fine Finish FL Type LU Type FL Type LU Type FA Type 0 0,1 0,2 0,3 0,4 2 Chipbreaker AC700G Good Chip Control LU Type 4,0 Depth of cut 3,0 2,0 1,0 Work HB Low Carbon Carbon, Alloy High Alloy AC700G ~ ~ ~ ~ ~ ~ 210 0,1 ~ 0,3 0,5 ~ 2,0 LU Type 0 0,1 0,2 0,3 0,4 A4

5 3 Cut Carbon USt 42-2 C10 C45 C55 Alloy 15CrMo5 20Cr4 42CrMo4 High Alloy 40NiCrMo ~ ~ ~ ~ ~ ~ 170 Work HB Low Carbon Carbon, Alloy High Alloy GU / GE Type (UX Type) GU / GE Type (UX Type) 0,2 ~ 0,5 1,0 ~ 4,0 UX Type Depth of cut Chipbreaker 6,0 4,0 2,0 General Use GU Type GU Type (UX Type) High Efficiency GE Type GE Type 0 0,2 0,4 0,6 4 Chipbreaker Interrupted Cut MX Type High Efficiency Heavy Cut HG Type Work HB Low Carbon Carbon, Alloy High Alloy ~ ~ ~ ~ ~ ~ 150 0,3 ~ 0,6 2,0 ~ 6,0 Depth of cut 10,0 8,0 6,0 4,0 2,0 GU Type HG Type MX Type 0 0,2 0,4 0,6 0,8 1,0 A5

6 and Chipbreaker (2) According to Work Materials and s Stainless 1 Stainless X5CrNi18-10 X5CrNiMo AC610M AC630M Chipbreaker Cut EX Type Good Chip Control GU Type 2 AC610M AC630M 160 ~ ~ 220 0,1 ~ 0,2 0,2 ~ 1,0 Cut Depth of cut 6,0 4,0 2,0 EX Type (GU Type) EX Type AC630M GU Type 0 0,2 0,4 0,6 AC630M 120 ~ ~ 200 0,1 ~ 0,3 0,5 ~ 2,0 3 AC630M A6 AC630M 110 ~ ~ 190 0,2 ~ 0,4 1,5 ~ 4,0

7 Cast Iron Cast Iron 1 GG BN700 (BNS800) ( ) 2nd choice GG25 GGG45 GGG BN500 Work GG GGG HB Cutting speed (m/min) BN ~ ,1 ~ 0,5 ~ 1, ~ 350 0,1 ~ 0,4 BN500 ~ 0,5 BNS800 ~ 4,0 2 Work 3 GG GGG ~ Cut UZ Type AC410K HB AC410K AC410K AC410K AC700G ~ ~ ~ ~ 260 AC700G AC700G UZ Type UX Type UX Type ( ) 2nd choice UX Type 0,1 ~ 0,3 0,5 ~ 3,0 No Breaker AC900G Chipbreaker UZ Type UX Type No Breaker Work GG GGG HB AC410K AC700G AC900G ~ ~ ~ 220 0,3 ~ 0,6 2,0 ~ 6, ~ ~ ~ 200 A7

8 and Chipbreaker (3) According to Work Materials and s Non-Ferrous Metall Non-Ferrous Metal Aluminum Alloy (below Si 13%) A6061 ADC12 usw. Aluminum Alloy (over Si 13%) A390 usw. Brass DA2200 AG Type H1 High Speed High Speed DA1000 Depth of cut Chipbreaker 4,0 3,0 2,0 1,0 AG Type General Use AG Type Process DA1000 H1 0 0,1 0,2 0,3 0,4 High Speed Al. Alloy (below Si 13%) Al. Alloy (over Si 13%) ~2000 ~1000 0,05 ~ 0,2 0,1 ~ 3,0 0,05 ~ 0,2 0,1 ~ 3,0 400 ~ ,1 ~ 0,3 0,3 ~ 1,5 150 ~ 500 0,1 ~ 0,5 1 ~ 5 Exotic Metal Exotic Metal Ni-based Alloy Inconel718 Waspaloy Titanium Alloy Ti-6Al-4V BN700 EX Type AC510U EX Type AC520U High Speed Depth of cut Chipbreaker 10,0 8,0 6,0 4,0 2,0 Light~ Cut EX Type EX Type Process BN700 AC510U AC520U 0 0,2 0,4 0,6 High Speed 120 ~ 170 0,05 ~ 0,2 0,1 ~ 1,0 30 ~ ~ 50 0,1 ~ 0,25 0,3 ~ 1,5 30 ~ ~ 50 0,1 ~ 0,3 1 ~ 5 A8

9 Hardened 1 High Speed Hardened General~ Alloy C55 25CrMo4 41Cr4 High Alloy 100Cr6 X40CrMoV5-1 HS BNX 10 BNX10 BNC100 BNC100 BNX25 BNX ~ ~ ~ 220 0,03 ~ ~ 0,20 2 ( ) 2nd Choice BNC200 (BN250) BNC300 BN250 BNC200 BNC ~ ~ ~ 120 0,03 ~ 0,20 0,03 ~ 0,30 3 High Efficiency (Removal of Carburised layer) BNC200 (BNX20) BNC200 BNX20 50 ~ ~ 170 0,03 ~ 0,30 0,03 ~ 0,50 A9

10 Chipbreaker According to Breaker Types and s 1 Main Chipbreaker for 2 Sub-Chipbreaker for Negative Type Bumpy Type GE Type (Eg.) D. O. C. Large Cut D. O. C. Large Fine Finish Light Cut 3 Wiper (High Efficiency) 4 Heavy Cutting D. O. C. Large Cut D. O. C. Large Large 5 Stainless, Exotic Metal 6 Cut Heavy Cut Cast Iron No Breaker D. O. C. D. O. C. Large Cut Large Large A10

11 Negative Type Handed Type UM Type (Eg.) Large D. O. C. Cut Positive Type Bumpy Type (Eg.) Large D. O. C. Cut Positive Type Handed Type FY Type (Eg.) Large D. O. C. Light Cut A11

12 Chipbreaker Table According to Fine Negative s Bumpy chipbreaker Standard chipbreaker Handed chipbreaker Sumiboron/ Sumidia Break Master NFA (20 ) NFL (Legend) Breaker Code P M KNSH ( ) (3 ) P M K N S H Rake angle NGE Type Range Work Material Appearance Stainless Cast lron Non-Ferrous Metal Exotic Metal Hardened NSU P M KNS H NLU NLU-W P M KNSH R/LFY P M K N S H R/LFX P M K N S H (13 ) (15 ) (14 ) Light~ Cut Light~ Cut NSE NGU (7 ) (5 ) NMU (4 ) P M K N S H NEX NGE NMX P M KNS H NUP (16 ) NGU-W (3 ) NUZ (-15 ) (4 ) P M K N S H NUX Carburized Layer Removal NSV (-35 ) NUG (4 ) PMKNSH P M KNSH A12

13 Heavy Negative s NHG NHP (-15 ) (-15 ) NLU (12 ) NMP NFP P M KNSH NHU R/LFX P M K N S H NHW P M KNSH P M KNSH P M KNSH P M KNSH P M KNSH Positive s NLU-W NFC (15 ) (15 ) P M KNSH Light~ Cut Light~ Cut R/LSD NSU P M KNSH NSF P M KNSH NFK (8 ) (6 ) (8 ) (20 ) NMU R/LSDW NSC R/LW NSK NAG NRX (-5 ) PMKN S H R/LDM NUS NRP (-15 ) PMKN S H A13

14 Chipbreaker Comparison Negative Type Class Sumitomo Mitsubishi Walter Sandvik Seco Kennametal Iscar Fine FA FL FH NF3 QF FF1 MG-FF SF FS NF3 FF1 MG-FF SF SU LU SH NS6 MF2 MG-FN NF SA NS6 MF2 MG-FN NF Wiper Edge to Light Cut LUW SE SW NF WF W-MF2 MG-FW WF SH, C NS6 PF, LC MF3, MF2 TF / NF Cut GU GE MA, MZ, MV NM4 PM, QM M3 MG-MG GN / PP MH, MP, MP NM4 PM, QM MG-MN MG-MN GN UX MH NM4 SM MG-MN MG-MN GN Wiper Edge GUW MW NM WM W-M3 MG-MW WG MU MX GH NM6 MG-PR M5 / MR5 MG-RN TNM / TR MAT, MT MG MG MP HA, HZ NR6 MM-PR,QR R4 MM-RH NM HG HA, HZ NR6 MM-PR,QR R4 / R6 MM-RH NM Heavy Cut HP HH, HV, HX HR RR9 / R8 MM-H HU HV HW HCS SU SH NF4 MF MF1 MG-FP Stainless Light to Cut EX GU HM MU MS NM4 23 MF3 MP PP NM4 MM MF3 MP PP ES, 1M, 2M GH NR4 MR M5 / MR5 MG-MP UZ NM5 KF MG-UN Cast Iron UX GH,Standard NM5 KM, KR UM Positive Type Class Sumitomo Mitsubishi Walter Sandvik Seco Kennametal Iscar LU FV, SQ PF4 PF, UF, MF FF1 / F1 11, UF PF Wiper Edge LUW SDW SW PF4 WF W-F1 FW WK Light Cut SU SV, MQ PS5 PM, UM, MM F2 LF SM Light to Cut MU MV PM5 PR, UR, MR MF 17 Non-ferrous Metal AG PM2 AL AL HP AS A14