Electrical Insulation Tubing and Heat-shrink End-caps

Transcription

1 Electrical Insulation Tubing I1 V 2.0 Electrical Insulation Tubing and Heatshrink Endcaps Dimension Range: Internal Diamete: mm ( ) Wall Thickness: mm ( ) Length: mm ( ) All tubular products are made to order Lead times are 4 6 weeks Raw Materials NonShrink HeatShrink % Shrinkage (I/D and Length) Service Temperature Du Pont Mylar UL Approval E93687 Or Mitsubishi 2MS0 UL Approval E Class B 130 C Du Pont Mylar AHS Mitsubishi 2LS0 Ul Approval E Class B 130 C Du Pont Nomex UL Approval E57692 & Mylar 25 Class F 155 Du Pont Nomex UL Approval E Class C 220 C Du Pont Kapton type HN UL Approval E39505) 225 C Du Pont Kapton type FN coated with Teflon 205 C Please contact us for dielectric strength properties Suggested shrinkage temperature: 150 C for 5 10 seconds KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch

2 Electrical Insulation Tubing I2 V 2.0 Mylar NonShrink Tube Class B (130 C) Multilayered general electrical insulator and protective tube for Class B applications Available with internal diameters from 1.60 mm to mm Sizes available include a variety of wall thicknesses, from mm to 2.00 mm Constructed from UL approved materials Precision polyester construction suitable for Class B applications and operating temperatures of 130 C to 155 C (depending on application) This Mylar NonShrink Tube is designed to provide robust and consistent general electrical insulation. It is also available with electrically conducting surface materials and coatings for bespoke applications. This Non Shrink Tube is a multilayered precisionwound protective tube made from polyester. It maintains high dielectric strength and cut through resistance in the most demanding applications. It is widely used to provide secondary insulation and mechanical protection for wiring looms and is particularly suited to use in hermetic and open motors. Technical Data Performance data for DuPont Mylar A polyester film Property of Base Film Typical Value Test Condition Dielectric strength [V] ºC, 50Hz and 50mm electrode ASTM D Film thickness [mm] [mm] ºC, 7500 V, 150ºC, 5000V Surface Resistivity [ohms per square] ºC, 30% relative humidity ASTM D Property of Base Film Typical Value Test Condition Tensile strength Machine Direction () [Mpa] ºC ASTM D Elongation at break () ºC ASTM D Stress to produce 5% elongation () [Mpa] ºC ASTM D Moisture absorption less than 8% 24hrs at 25 ºC immersion ASTM D Thermal Properties Property of Base Film Typical Value Melt Point ( K) C ASTM D Item number: IRNMYdddd/www/llll Example: IRNMY0100/005/0500 IRNMY = Main number 0100 = 1.00 mm Diameter 005 = 0.05 mm Wall thickness 0500 = 500 mm Length KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch

3 Electrical Insulation Tubing I3 V 2.0 Nomex /Mylar NonShrink Tube Class F (155 C) Non Shrink Tube with flexible technology options for Class F insulation in electric motors Available with internal diameters from 2.0 mm to 200 mm Superb dielectric and cut through strength across operating temperatures Robust DuPont Mylar and DuPont Nomex grade 410 construction Suitable for Class F applications and operating temperatures of 155 C in continuous use Flexible technology can be applied to almost any insulation problem Constructed from UL approved material Mylar /Nomex NonShrink Tube prevents line failures in electric motors by securing and insulating wiring and electrical connections. Easy, slide on fitting provides robust mechanical and electrical protection, both in production and in use. Mylar /Nomex NonShrink Tube maintains high dielectric strength and cut through resistance in the most demanding Class F applications. Consistent characteristics and ease of application give manufacturers a proven, cost efficient means to boost the mechanical and electrical reliability of a wide range of products. Technical Data Outer Lamina: DuPont Mylar A polyester film Property of Base Film Typical Value Test Condition Dielectric strength [V] ºC, 50 Hz and 50 mm electrode ASTM D Film thickness [mm] ºC, 7500 V, 150ºC 5000 V Surface Resistivity [ohms per square] ºC, 30 % relative humidity ASTM D Property of Base Film Typical Value Test Condition Tensile Strength Machine Direction () [Mpa] ºC ASTM D Elongation at break () [ % ] ºC ASTM D Stress to produce 5% elongation () [Mpa] ºC ASTM D Moisture absorption less than 8% 24 hrs at 25 ºC immersion ASTM D Thermal Properties Property of Base Film Typical Value Melt Point (526528K) C ASTM D Inner Lamina: DuPont Nomex Grade 410 Property of Base Material 50 µm (2 mil) 75 µm (3 mil) 125 µm (5 mil) Dielectric strength (AC Rapid Rise) [V/mil] ASTM D149* Dielectric constant at 60Hz ASTM D3426 *Corresponds with IEC 2431, 9.1 except for electrode set up of 50 mm. KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch

4 Electrical Insulation Tubing I4 V 2.0 Property of Base Material 50 µm 75 µm 125 µm Weight [g/m 2 ] ASTM D646 Density [g/cm 3 ] Mechanical Properties Property of Base Material 50 µm (2 mil) 75 µm (3 mil) 125 µm (5 mil) Tensile Strength Along machine direction () [N/cm] Across machine direction (TD) TD Elongation Before Failure TD Elmendorf Tear [N) TD Initial Tear Strength [N) TD Shrinkage at 300 ºC TD ASTM D828 ASTM D828 TAPP1414 TAPP1414 ASTM D1004 Effects of humidity on performance of DuPont Nomex Grade 410 Humidity Oven Dry 50 % 96 % DuPont Nomex grade mm Dielectric Strength (AC Rapid Rise) [kv/mm] [V/mil] ) ASTM D149 Dielectric Constant at 60 Hz at 1 KHz ASTM D150 Dissipation Factor at 60 Hz 6 x x x 10 3 at 1 KHz 13 x x x 10 3 Volume Resistivity [ohm/cm] 6 x x x ASTM D257 Humidity Oven Dry 50 % 65 % 95 % DuPont Nomex grade mm Expansion Along machine direction () Across machine direction (TD) TD Moisture Regain DuPont Nomex grade mm Expansion Along machine direction () Across machine direction (TD) TD Moisture Regain Item number: IRNNMdddd/www/llll Example: IRNNM0100/005/0500 IRNNM = Main number 0100 = 1.00 mm Diameter 005 = 0.05 mm Wall thickness 0500 = 500 mm Length KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch

5 Electrical Insulation Tubing I5 V 2.0 Nomex calendered NonShrink Tube Class H (180 C) Precision made electrical insulator and protective tube for Class H applications Available with internal diameters from 2.0 mm to 200 mm Sizes available include a variety of wall thicknesses, from mm to 0.8 mm Available to match metric or imperial bolt sizes Tube may be supplied in white with a coloured line for identification purposes Constructed from UL approved material DuPont Nomex construction is suitable for Class H applications and temperatures up to 180 ºC Precision wound insulator provides heat and chemical resistance Resists chemical and solvent attack Multilayered precisionwound protective tube made from grade 410 DuPont Nomex calendered aramid paper. This NonShrink Tube maintains its resistive properties, shape, cut through and tearstrength at high temperatures. Nomex calendered NonShrink Tube is suitable for protecting wiring and connection in electric motors, in aerospace and automotive applications. Consistent characteristics and ease of application give manufacturers a cost efficient means to boost the mechanical reliability of electrical systems. It is also used as bolt insulation in the oil, gas and chemical industries. Technical Data Performance data for DuPont Nomex Grade 410 Property of Base Material 50 µm (2 mil) 75 µm (3 mil) 125 µm (5 mil) Dielectric strength (AC Rapid Rise) [V/mil] ASTM D149* Dielectric constant at 60Hz ASTM D3426 * Corresponds with IEC 2431, 9.1 except for electrode set up of 50mm. Property of Base Material 50 µm 75 µm 125 µm (2 mil) (3 mil) (5 mil) Weight [g/m 2 ] ASTM D646 Density [g/cm 3 ] Mechanical Properties Property of Base Material 50 µm (2 mil) 75 µm (3 mil) 125 µm (5 mil) Tensile Strength Along machine direction () ASTM D828 [N/cm] Across machine direction (TD) TD Elongation Before Failure ASTM D828 TD Elmendorf Tear TAPP1414 [N) TD Initial Tear Strength TAPP1414 [N] TD Shrinkage at 300 ºC ASTM D1004 TD KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch

6 Electrical Insulation Tubing I6 V 2.0 Effects of humidity on performance of DuPont Nomex Grade 410 Humidity Oven Dry 50 % 96 % DuPont Nomex grade mm Dielectric Strength (AC Rapid Rise) [kv/mm] [V/mil] ) ASTM D149 Dielectric Constant at 60 Hz ASTM D150 at 1 KHz Dissipation Factor at 60 Hz 6 x x x 10 3 at 1 KHz 13 x x x 10 3 Volume Resistivity [ohm/cm] 6 x x x ASTM D257 Humidity Oven Dry 50 % 65 % 95 % DuPont Nomex grade mm Expansion Along machine direction () Across machine direction (TD) TD Moisture Regain Item number: IRNNOdddd/www/llll Example: IRNNO100/005/0500 IRNNO = Main number 0100 = 1.00 mm Diameter 005 = 0.05 mm Wall thickness 0500 = 500 mm Length KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch

7 Electrical Insulation Tubing I7 V 2.0 Kapton HN NonShrink Tube Class C (> 200 C) Precisionwound protective and resistive tube for Class H insulation DuPont Kapton HN construction provides excellent mechanical properties and performance at high temperatures Available with internal diameters from1.60 mm to mm, with wall thicknesses as fine as 0.028mm Suitable for Class H applications and temperatures up to 250 C depending on application Maintains dielectric strength when exposed to radiation Exceptional dielectric strength and performance at high temperatures. Multilayered precisionwound protective tube made from DuPont Kapton film. This NonShrink Tube is ultrastable and maintains its dielectric strength at high temperatures.it is suited to applications where an ultrathin walled electrically insulating tube is required to perform at high temperatures. The NonShrink Tube is suited to a wide range of protective wire windings in applications, from defence, space and aerospace, to automotive and household goods. Technical Data Film Construction Properties: DuPont Kapton HN Property lm Typical Value 1 mil (25 µm) 195 C 25 C 200 C Test Condition Short Term Dielectric strength [kv] cycles ASTM D Dielectric Constant kilocycle ASTM D 15064T Dissipation Factor kilocycle ASTM D 15064T Volume Resistivity [ohm/m] ASTM D Surface Resistivity [ohm/sq] % Relative Humidity ASTM D Corona Start Voltage [volts] % Relative Humidity ASTM D T Insulation Resistance [ megohm/f] Based on 0.05 µf wound capacitor using 1mil (25µm) H film KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch

8 Electrical Insulation Tubing I8 V 2.0 Property Typical Value 1 mil (25m) lm 195 C 25 C 200 C Ultimate Tensile Strength () [kg/m 2 ] [MPa] ASTM D 88264T Yield Point () [MPa] [kg/cm 2 ] ASTM D 88264T Stress to Produce 5% Elongation () [kg/cm 2 ] [MPa] ASTM D 88264T Ultimate Elongation () % ASTM D 88264T Tensile Modulus () [kg/cm 2 ] [MPa] ASTM D 88264T Impact Strength DuPont Pneumatic [N/m] 0.6 Impact Test (D) [kg/cm] 6 Folding Endurance (MIT) cycles ASTM D T Tear Strength Propagating (Elmendorf) 878 ASTM D T Tear Strength Propagating (Graves) [g ] 510 [N] 5 ASTM D Bursting Test (Mullen) [kg/cm 2 ] 5.25 [kpa] 517 ASTM D 77463T Density [Mg/m 2 ] 1.42 ASTM D T Coefficient of Friction Kinectic (FilmtoFilm) 0.42 ASTM D Refractive Index (Becke Line) 1.78 Encyclopaedic Dictionary of Physics, Volume 1 Area Factor [m 2 /kg] 28 Calculation Thermal Properties Property Typical Value 1 mil (25m) lm Test Condition Melting Point None Zero Strength Temperature 815 C 1.4 kg/cm 2 (138 kpa) load for 5 secs Cutthrough Temperature 435 C 525 C 25 µm µm Hot Bar (DuPont Test) Weighted Probe onheated Film (DuPont Test) Coefficient of Thermal Expansion 2.0 x 10 5 /K 14 C to 38 C ASTM D Coefficient of [cal)] [cm] 3.72 x 10 4 [cm 2 ][s] [ C] [0.156 W/m/K] 25 C Model TC1 000 Thermal [cal)] [cm] 3.89 x 10 4 ([cm 2 ][s] [ C] [0.163 W/m/K] 75 C Twin Heatmeter Conductivity [cal)] [cm] 4.26 x 10 4 [cm 2 ][s] [ C] [0.178 W/m/K] 200 C Comparitive Tester Flammability Selfextinguishing Heat Sealable No Thermal Capacity cal./g/ C (1092 J/kg/K) 40 C Differential Calorimetry Numéro d article: IRNKHdddd/www/llll exemple: IRNKH0100/005/0500 IRNKH = numéro principal 0100 = 1,00 mm diamètre 005 = 0,05 mm épaisseur de paroi 0500 = 500 mm longueur KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch

9 Electrical Insulation Tubing I9 V 2.0 Kapton /Teflon NonShrink Tube Class H (180 C) Precision made electrical insulator and protective tube for Class H applications Available with internal diameters from 2.0 mm to 200 mm Available with wall thicknesses, from mm to 0.8 mm Tube may be supplied in white with a coloured line for identification purposes Constructed from UL approved material DuPont Nomex construction is suitable for Class H applications and temperatures up to 180 ºC FEP and polymide perform in demanding applications. This NonShrink Tube is a precisionwound protective tube and insulator made from DuPont Kapton film, coated with Tefl on FEP. Teflon FEP coated Kapton Tube maintains its electrical resistivity, dimensional stability and strength at high temperatures and in the most demanding applications. The HF NonShrink Tube is particularly suitable for use where very thin sections of insulating tube must maintain high dielectric and mechanical strength at operating temperatures of up to 200ºC and where resistance to moisture is needed. Glueless welded construction ensures that only FEP and polymide are present in the product. It is widely used for protecting critical electrical systems of all kinds in the harshest environments Technical Data Film Construction Properties: DuPont Kapton FN Property Thickness Kapton FN mm [mm] Thickness FEP mm Dielectric Strength Total [volts] [volts/mil] Dissipation Constant Dissipation Factor Volume Resistivity 25 C [ohmcm] x x C [ohmcm] x KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch

10 Electrical Insulation Tubing I10 V 2.0 Property Thickness Kapton FN [mm] Thickness FEP Ultimate Tensile Strength () 25 C 15, ,000 17,000 [psi] 200 C 10,000 11,000 16,000 11,000 Yield Point () at 3%) 25 C 6,000 7,300 10,000 7,300 [psi] 200 C 5,000 4,000 8,000 4,000 Stress at 5% Elongation () 25 C 9,000 9,000 [psi] 200 C 5,500 5,500 Ultimate Elongation () 25 C > C 85 Tensile Modulus () 25 C 320, ,000 [psi] 200 C 173, ,000 Impact Strength at 25 C [kg/cm] 7 14 [kg/mil] 4,6 4,6 Tear Strength Propagating (Elmendorf) [g] 20 [g/mil] 7 13,5 12 Tear Strength Initial (Graves) [g] 650 [g/mil] 435 Weight Polymide Weight FEP Density [g/cm 3 ] Chemical Properties Property Thickness Kapton FN [mm] Thickness FEP Moisture Absorption at 25 C (25 C) 50% Relative Humidity 0,8% 0,8% 0,8% 98% Relative Humidity 1,7% 1,7% 1,7% Water Vapor Permeability gm./(100 in. 2 ) (24hrs.) 0,57 gm./(100 in. 2 ) (24hrs.)/mil 0.85 Item number: IRNKFdddd/www/lll Example: IRNKF0100/005/0500 IRNKF = Main number 0100 = 1.00 mm Diameter 005 = 0.05 mm Wall thickness 0500 = 500 mm Length KARL SCHUPP AG CH8125 Zollikerberg Tel Fax info@schupp.ch