CD Capacitor Discharge The Process
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1 CD Capacitor Discharge The Process.
2 CD. Capacitor Discharge Why CD Studs are better
3 CD. Capacitor Discharge General Specifications Weld Base:
4 CD. Stud Load/Torque Strengths Stud Material Stud Size Maximum Fastening Torque (Inch lbs.)* Ultimate Tensile Load (lbs.) Maximum Shear Load (lbs.) Low-Carbon, Copper-Flashed Steel / / / Stainless Steel / / / Aluminum Alloy / / / Aluminum Alloy / / / Brass (260) (268) *These values should develop fastener tension to slightly less than yield point. 1/ / /
5 Stud Material CD. Stud Load/Torque Strengths (Metric Studs) Stud Size Yield Load (lbs.) Ultimate Load (lbs.) Yield Torque (Inch lbs.) Ultimate Torque (Inch lbs.)* Mild Steel M M M M M M Stainless M Steel M M M M M Aluminum M M M M Aluminum M /5154 M M M M *Torque figures based on the assumption that excessive deformation of the tread has not taken relationship between torque/tension out of its proportional range.
6 CD. Stud/Base Metal Combination Welding Capabilities Base Weld Surface Material Mild Steel 1006 through 1030 Medium Carbon Steel 1030 through 1050 Galvanized Sheet Duct Or Decking Stainless Steel 405, 410, 430, and 330 Series, except 303 Lead Free Brass, Electrolytic Copper, Lead-Free Rolled Copper Most Aluminum Alloys of the 1100, 3000, 5000, and 6000 Series** Mild Steel 1008, 1010 Stainless 304, 305 Stud Material Aluminum 1100, 6061 Brass 70-30, Excellent Excellent Excellent Good* Good* Good* Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Excellent Die-Cast Zinc Alloys Good* Good* Excellent Good* *Good: Generally full strength results, depending upon the combination of stud sized and base metal. **Other materials, such as 7000 Series aluminum, titanium allys, Inconel, etc. can be welded under specified conditions.
7 CD. How to find the optimum combination of stud sized and base metal thickness in order to prevent reverse-side marking.
8 CD. Studs Weight Charts
9 FL. FLANGED CD Flanged UN-2A Stud E TYPE CD STUD FULLY THREADED CAPACITOR DISCHARGE STUD - FLANGED NO FERRULE NEEDED TD FD E (MS & SS) E (aluminum) Tolerance / / / / / / / / / / / / / / / / / / / / / / / / /.040 ////////// 0.015/ ////////// 0.015/ E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia. L #4 40 #6 32 #8 32 # /4 20 5/ /8 16 1/4 FL FL FL FL FL /8 FL FL FL FL FL /2 FL FL FL FL FL /8 FL FL FL FL FL /4 FL FL FL FL FL /8 FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL /4 FL FL FL /2 FL FL FL /4 FL FL FL *-- (insert material type) FL FL FL FL FL FL FL FL FL FL FL FL Material: Mild Steel (MS), Stainless Steel (SS), Aluminum (AL), and Brass (BR) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required.
10 NFL. NON-FLANGED E ND TYPE NFL STUD FULLY THREADED CAPACITOR DISCHARGE STUD - NON FLANGED NO FERRULE NEEDED TD ND E CD Non-Flanged UN-2A Stud E (aluminum) Tolerance / / / / / / / / / / / / ////////// 0.015/ ////////// 0.015/ E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia. L #4 40 #6 32 #8 32 # /4 20 5/ /8 16 1/4 3/8 1/2 5/8 3/4 7/8 NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL /4 1 1/2 1 3/4 NFL NFL NFL *-- (insert material type) NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL Material: Mild Steel (MS), Stainless Steel (SS), Aluminum (AL), and Brass (BR) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required.
11 NFL. CD METRIC NON-FLANGED CD Flanged UN-2A Stud E TYPE CD STUD FULLY THREADED CAPACITOR DISCHARGE STUD - FLANGED NO FERRULE NEEDED TD ND (+/-.13 MM) E E (aluminum) Tolerance m /.8 1.2/1.0 *+.4/-.1 m /.8 1.2/1.0 *+.4/-.1 m /.9 1.3/1.0 *+.4/-.1 m / /1.0 *+.4/-.1 m / /1.1 *+.4/-.1 m /1.5 ////////// *+.4/-.1 E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia. L M3 M4 M5 M6 M8 M10 6 NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL *-- (insert material type) Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required.
12 FL. CD MINI FLANGED E TYPE CD STUD FULLY THREADED CAPACITOR DISCHARGE STUD - FLANGED NO FERRULE NEEDED L 1/4 3/8 1/2 5/8 3/4 7/ /4 1 1/2 1 3/ /4 2 1/ *-- (insert material type) Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required. CD Mini Flanged Mild UN-2A Stud TD FD E / Tolerance / / / / / / / / E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia. 5/ /
13 FL. CD FLANGED WELD PIN (no thread) D L FD E D FD +/-.010 E (MS & SS) +/- 005 E (aluminum) Tolerance 1/ / / / / / /16 N/A 0.06 N/A 0.015/ /8 N/A N/A 0.015/ E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia. 1/8 3/16 1/4 5/16 3/8 1/4 FL FL FL FL FL /8 FL FL FL FL FL /2 FL FL FL FL FL /8 FL FL FL FL FL /4 FL FL FL FL FL /8 FL FL FL FL FL FL FL FL FL FL /4 FL FL FL FL FL /2 FL FL FL FL FL /4 FL FL FL FL FL FL FL FL FL FL /4 FL FL FL FL FL /2 FL FL FL FL FL FL FL FL FL FL *-- (insert material type) HOW TO ORDER Specify base diameter, before weld (BW) length, type of material. Example 3/8 x 1-1/2 (BW) No Thread (NT), stainless steel Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required.
14 NFL. CD NON-FLANGED WELD PIN (NO THREAD) D Tolerance 1/ / / / / / / / / / L 1/8 3/16 1/4 5/16 3/8 1/4 NFL NFL NFL NFL NFL /8 NFL NFL NFL NFL NFL /2 NFL NFL NFL NFL NFL /8 NFL NFL NFL NFL NFL /4 NFL NFL NFL NFL NFL /8 NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL /4 NFL NFL NFL NFL NFL /2 NFL NFL NFL NFL NFL /4 NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL /4 NFL NFL NFL NFL NFL /2 NFL NFL NFL NFL NFL NFL NFL NFL NFL NFL *-- (insert material type) HOW TO ORDER Specify base diameter, before weld (BW) length, type of material. Example 3/8 x 1-1/2 (BW) No Thread (NT), stainless steel Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required.
15 FL. CD METRIC FLANGED CD Flanged UN-2A Stud E TD FD E E (aluminum) Tolerance M / /.8 1.2/1.0 *+.4/-.1 M / /.8 1.2/1.0 *+.4/-.1 M / /.9 1.3/1.0 *+.4/-.1 M / / /1.0 *+.4/-.1 M / / /1.1 *+.4/-.1 M / /1.5 ////////// *+.4/-.1 E = flanged thickness, FD = flanged dia., TD = thread dia., ND = nominal dia. L M3 M4 M5 M6 M8 M10 6 FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL FL *-- (insert material type) Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required.
16 NFL. CD GROUND STUDS Style MATERIAL PART NUMBER A B C D E SS Mild Steel (cooper plate) (0.8mm) (6.35mm) 0.40 (11.8mm) (9.5mm) (8.2mm) SS Stainless Steel (0.8mm) (6.35mm) 0.40 (11.8mm) (9.5mm) (8.2mm) SS Aluminum Alloy (0.8mm) (6.35mm) 0.40 (11.8mm) (9.5mm) (8.2mm) DS Mild Steel (cooper plate) (0.8mm) (6.35mm) 0.40 (11.8mm) (11.1mm) (8.2mm) DS Stainless Steel (0.8mm) (6.35mm) 0.40 (11.8mm) (11.1mm) (8.2mm) DS Aluminum Alloy (0.8mm) (6.35mm) 0.40 (11.8mm) (11.1mm) (8.2mm) Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required.
17 CS CD COLLAR STUDS A (Thread) C E F 1/4-20 UNC 5/16-18 UNC 3/8-16 UNC /2 1/ /8 1/ /8 1/8 HOW TO ORDER Specify base diameter, before weld (BW) length to the top of the collar, thread size and length, type of material. Example.330 x 1-1/2 (BW) with a 3/8-16 x 3/4 thread extension, collar stud (CK), mild steel Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required. NFL. CD TAPPED PADS A B C D 3/16 1/4 5/16 3/8 3/8 min. 1-1/2 max. 3/8 min. 1-1/2 max. 3/8 min. 1-1/2 max. 3/8 min. 1-1/2 max.v 6-32 UNC max UNC max UNC max. 1/4-20 UNC max. 1/4 min. 3/8 max. 1/4 min. 3/8 max. 1/4 min. 1/2 max. 1/4 min. 3/4 max. *Tap depth reaches its full strength at 1.5 times thread diameter. HOW TO ORDER Specify base diameter, finished length before weld (BW) length, tap size, tap depth and type of material. Example 5/8 x 1-1/4 (BW) Tapped Stud (TS) with a 3/8-16 x 7/16 tap, mild steel Material: Mild Steel (MS), Stainless Steel (SS) and Aluminum (AL) Plating: All mild steel studs are copper plating (nickle plating upon request) Annealing: all studs are annealed where required. Also available, Threaded rod cut ot length.
18 AR Annular Ring (Navy) L Mild Steel D Wgt/M Part No. 7/8.175/ NS /8.175/ NS /8.175/ NS-2875 *Special lengths are available upon request. All steel studs are copper plated L Aluminum D Wgt/M Part No. 7/8.175/ ALNS /8.175/ ALNS /8.175/ ALNS-2875 *Special lengths are available upon request. All steel studs are copper plated Insul-hangers Annular Ring Insul-hangers are manufactured in aluminum and steel. Standard lengths: 7/8 and 1 7/8 Available in longer lengths and stainless steel upon request. Mushroom caps Annular Ring Drive on Caps are available in aluminum.
19 KH. Keyhole Studs 7/16 1/8 1/8 Material Part# 1/4 Stainless Steel KHSS Other sizes available, call for part numbers DC Dome Cap Nuts x 12 Weld Stud 5/8 9/16 Material Mild Steel Zinc Plated Mild Steel Nickel Plated Mild Steel Nickel Plate w/ Rubber Seal Part# KD102410N0E0Q22 KD102410B0EQ KD102410W0ESW OD Open Dome Cap Nuts Material Part# Mild Steel Zinc Plated KD102410NOEQZZ Other sizes available, call for part numbers SN Speed Nuts Material Part# Mild Steel Zinc Plated P N Z
20 WT WIRE TIE DOWN STUD Nylon Wire Tie Mechanical Dimensions Inch mm Height Width Slot Height Slot Width Nylon 6/6 Temperature Index Temperature Index Minimum Thickness Electrical (ºC) Mechanical w/o Impact (ºC) Hot Wire Ignition (sec) Nylon 6/6 NBS Smoke Generation Specific Optical Density Sample Thickness UL Fammability Energy Source at Maximum Smoke Accumulation at 2 Minutes 1/16 94 V-2 Radiant (2.5 watts/sq cm) 1/16 94 V-2 Radiant Plus Flaming Gas Jets Property ASTM Method Nylon 6/6 Properties Test Condition Units Nylon 6/6 Tensile Strength D º F; 50% RH kpsi 11.2 Elongation at Break D º F; 50% RH % >= 300 Yield Strength D º F; 50% RH kpsi 8.5 Shear Strength D732 Dry as Molded (DAM) kpsi 9.6 Deformation under load D621 2,000 psi; +122ºF; DAM % 1.4 IZOD Impact D º F; 50% RH ft lb/in 2.1 Tensile Impact Strength D º F; Long Specimen; DAM ft lb/in 240 Melting Point D789 Fisher-Johns ºF 491 Thermal Linear Expansion D696 DAM in/in/ºf TBD Thermal Conductivity -- DAM Conche-Fitch BTU-in/h ft ºF 1.7 Brittleness Temperature D746 50% RH ºF -85 Oxygen Index D2863 DAM %0 28 Oxygen Index D % RH %0 31 UL Flammability UL 94 DAM -- V-2 UL Flammability UL 95 50% RH -- V-2
21 CD. Miscellaneous Break-off Pin Shoulder Pin Pierced Pin Name-Plate Pin Hex Nut Flat Washer Lock Washer Acorn Nut FirTree Stud Pain Clearing Stud Call for more possibilities.
22 CAPACITOR DISCHARGE ACCESSORIES B COLLETS STUD DIA PART NO. PRICE 3 MM CDB 003M GA CDB GA & #4 CDB /8 GA & #5 CDB GA & #6 CDB MM CDB 004M #8 CDB #10 CDB MM CDB 005M MM CDB 006M CDB021 1/4 CDB 025 5/16 CDB 031 3/8 CDB 037 B COLLETS AGM STYLE STUD DIA. PART NO. PRICE 14 GA CDB 008A GA CDB 010A #6 CDB 013A #8 CDB 015A #10 CDB 018A /4 CDB 025A /8 DIA 3/8 DIA. 1-3/8 1-3/16 SOYER COLLETS STUD DIA. PART NO. PRICE #6 CDBS MM CDBS 004M #8 CDBS #10 CDBS MM CDBS 005M MM CDBS 006M /4 CDBS /16 CDBS 031 3/8 CDBS
23 CAPACITOR DISCHARGE ACCESSORIES ONE PIECE CONTACT/MAGNETIC CHUCK PART NO. PRICE MAGNETIC CHUCK PART NO. DESCRIPTION PRICE COMPLETE ASSY MAGNET ONLY CONDUCTOR PLATE INSUL. TUBE INSUL. DISC 9.00 SCREW X 7/ B COLLETS PROTECTOR STUD SIZE PART NO. PRICE 14 GA X 12 GA GA BODY ONLY GA INSERT GA INSERT B STOP STUD STOP PART NO. PRICE 1/4 1 1/ /8 1 1/ / /8 7/ /4 3/ /8 5/ / /8 3/ /4 1/ /8 (BUTTON STOP) 1/ UNIVERSAL SHORT BUTTON STOP UNIVERSAL B STOP 13
24 CAPACITOR DISCHARGE ACCESSORIES COLLETS INSERTS FOR WELD STUDS COLLETS INSERTS FOR WELD PINS 1/4 DIA 1-3/4 STUD DIA. X DEPTH PART NO. PRICE #4 X 1/4 CI #4 X 3/8 CI #4 X 1/2 CI #4 X 1 CI #6X 1/4 CI #6 X 3/8 CI #6 X 1/2 CI #6 X 5/8 CI #6 X 3/4 CI #6X 1 CI GA X 1/2 CI GA X 3/4 CI GA X 1 CI #8X 1/4 CI #8 X 3/8 CI #8 X 1/2 CI #8 X 5/8 CI #8 X 3/4 CI #8X 1 CI #10 X 1/4 CI #10 X 3/8 CI #10 X 1/2 CI #10 X 5/8 CI #10 X 3/4 CI #10X 1 CI /4 X 1/4 CI /4 X 3/8 CI /4 X 1/2 CI /4 X 5/8 CI /4 X 3/4 CI /4 X 1 CI /16 X 3/8 CI /16 X 1/2 CI /16 X 5/8 CI /16 X 3/4 CI /16 X 1 CI /8 X 1/2 CI /8 X 3/4 CI /8 X 1 CI STUD DIA. X DEPTH PART NO. PRICE 12GA X 1/2 CIP GA X 3/4 CIP GA X 1 CIP GA X 1/2 CIP GA X 3/4 CIP STANDARD SPARK SHIELD STUD RANGE PART NO. PRICE 14 GA # VENTED SPARK SHIELD STUD RANGE PART NO. PRICE 14 GA 10 GA TEMPLATE TUBE ADAPTOR TEMPLATE I.D. PART NO. PRICE 1 DIA /4 DIA
25 2-3/8 LONG & KSM LONG STYLE COLLETS 3/8 DIA. 2-3/8 STUD SIZE PART NO. OTHER PART # PRICE #6 CDBN #8 CDBN #10 CDBN /4 CDBN /16 CDBN MM CDBN 004M MM CDBN 006M GA CDBN LONG ADJ. STOPS FOR ABOVE STUD LENGTH PART NO. PRICE 1/4 TO 5/ /4 TO 1 1/ /4 TO 1 5/ /4 TO 2 1/ KSM / ERICO AIR COLLET 7/16 1-1/2 BOTTOM LOAD STUD DIA PART NO. PRICE #4 (.112) #6 (.138) #8 (.164) #10 (.189) RAM FEED STUD DIA PART NO. PRICE #4 (.112) #6 (.138) #8 (.164) #10 (.189) NON STOCK ITEM / ALLOW 2 WEEKS FOR DELIVERY 15
26 B CI ADAPTOR ADAPTORS K B ADAPTORS 3/8 DIA 1/4-20 1/4 DIA 3/8 DIA PARTNO. PRICE /8 LONG /16 LONG L B N ADAPTOR 1-3/4 PART NO. PRICE K N ADAPTORS 1/ /8 ARC TAPER 2-3/8 ARC TAPER PART NO. PRICE ADAPTORS PART NO. PRICE MISCELLANEOUS ADAPTORS ARC TAPER L I.D. PART NO. DESCRIPTION PRICE MT 0008 TEMPLATE TUBE /4 1/2 ARC STUDS PART NO.I.D. PRICE N B 3/8 ID N C 1/4 ID THREADED TAPERED ADAPTORS MT 0012 TEMPLATE TUBE /8 3/4 ARC STUDS L L TEC CHUCK ADAPTOR K CI ADAPTORS NS 30 CHUCK ADAPTORS PART NO. PRICE MT PART NO. DESCRIPTION PRICE Chuck Adaptor Connector Stud 16
27 WELD CABLE CONNECTORS HEAVY DUTY HI TEMP CONNECTOR PART NO. DESCRIPTION PRICE /O (M) HI TEMP /O (M) SLEEVE /O BRASS ONLY PART NO. DESCRIPTION PRICE /O (F) HI TEMP /O (F) SLEEVE /O BRASS ONLY MF HI TEMP PIN 1.90 (FITS (M) OR (F) ) COPPER WRAP.50 LIGHT DUTY CONNECTOR PART NO. DESCRIPTION PRICE /O (M) FIBER SHELL /O (F) FIBER SHELL #4 (M) FIBER SHELL
28 CONTROL CABLE CONNECTORS CONTROL CABLE CONNECTOR PART NO. DESCRIPTION PRICE MALE 4 POLE CONNECTOR FEMALE 4 POLE CONNECTOR PANEL MOUNT CONNECTOR HUBBELL STYLE CONNECTOR ARC 2 WIRE (M) PANEL MOUNT P.W. HUBBELL (M) PART NO. DESCRIPTION PRICE ARC 2 WIRE (M) ARC 2 WIRE (F) ARC 2 WIRE (PANEL MOUNT) (M) RUBBER COVER (F) RUBBER COVER P.W. HUBBELL (M) P.W. HUBBELL (F) P.W. HUBBELL (PANEL MOUNT)
29 PANEL MOUNT CAMLOK CONNECTORS PART NO. DESCRIPTION PRICE MALE PANEL MOUNT FEMALE PANEL MOUNT WELD CABLE LUGS PART NO. DESCRIPTION PRICE #4 W/#10 HOLE #1 W/#10 HOLE #1 W/1/4 HOLE #1 W/3/8 HOLE /O W/3/8 HOLE /O W/1/2/ HOLE /O W/3/8 HOLE /O W/1/2/ HOLE 9.00 ACCESSORIES PART NO. DESCRIPTION PRICE ALLEN WRENCH SET CHUCK EJECTOR KEY
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