Convocatoria POCETEFA

Transcription

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2 Convocatoria POCETEFA EJE PRIORITARIO 1 / AXE PRIORITAIRE 1: DINAMIZAR LA INNOVACIÓN Y LA COMPETITIVIDAD DYNAMISER L INNOVATION ET LA COMPÉTITIVITÉ. Objetivo Específico OE1 / objectif Spécifique OS1: Reforzar la cooperación entre los diferentes actores del territorio a ambos lados de la frontera en materia de I+D+i Renforcer la coopération entre les différents acteurs du territoire des deux côtés de la frontière en matière de R&D&i. 6

3 CONTEXTO / CONTEXTE ADDIMAT Donostia (Tecnalia, UPV- EHU, Mizar etc ) - Estrategia común - Desarrollo colaborativo de tecnologías con centros/empresas/univ. - Mejora competitividad y capacidad exportadora ADDIMADOUR Baiona(Estia, Ventana, PI, Akira etc ) RIS3 EUSKADI Fab. Av. Ø<200km 7

4 CONSORCIO Ø<200km 8

5 Approche Multidisciplinaire 9

6 3 tecnologías Tecnologia de cama de polvo: SLM/EBM y Binder Jetting Source: MIZAR. Tecnología: Powder Bed Tecnologia de deposición de polvo: LMD-P Tecnologia de deposición de hilo: WAAM Source: Tecnalia. Tecnología: Láser Cladding 300mm Source: Tecnalia. Tecnología: WAAM 10

7 SLM. Selective Laser Melting EOS M 290 Built volumen 250x250x300mm Yb-fibre laser; 400W Ar inert atmosphere Arcam Q10 Built volume 200x200x180 mm E-beam 3000W He inert atmosphere

8 BJ. Binder Jetting Equipment INNOVENT (ExOne) Technical specifications Part maximum volume: l x w x h 160 x 65 x 65 mm Deposition rate 30 seconds/layer Layer thickness100.0µm Resolution X/Y/Z 63.5 µm/ 60.0 µm/ Z µm Materials: Metals: Steels, Ni based alloys (Inco 625, Inco 718, ), bonze, copper, iron, titanium, Tugnsten, Ceramics: alumina, silica, zirconia, Boron carbide, Silicon carbide, glass, Sand Composites: WC-Co, TiC-Ni, Advantages Wide range of materials available. Printing of multimaterial parts No residual stresses Printing parts with bimodal porosity High productivity

9 LMD. Laser Metal Deposition DESCRIPTION OF THE EQUIPMENT 5 axis machining center. Fixed table and moving columns. Manufacturing Process: Turning with horizontal and vertical plate 5 axis machining A+B and B+C Laser Cladding 2D and 3D Laser cutting and soldering 2D y 3D, surface treatment Laser Cladding PROCESS The support and the material are melted through the laser beam. The material powder is injected into the nozzle. Applications Reparation of high value parts Rapid manufacturing. Hybrid manufacturing. Coatings. Hybrid machine from IBARMIA of Laser Cladding + machining Materials Superalloys(Ni, Co ). Tool steel. Stainless steel. Ceramics. Structural steel. Aluminum alloys. 13

10 LMD. Laser Metal Deposition MAGIC 2.0: Built volume: 1200*800*800 Laser (fiber) IPG 2KW 2 outputs Protective atmosphere 5 axis CNC Machine (5 axis) with: Fibre Laser Rofin Sinar FL W FibreLaser TrumpfTrufiber. 2D Scanner Scanlab Hurryscan.

11 LMD. Relevantexamples Demonstration prototype EMO 2015 Curved blade 245mm high Added blades on a shaft Before machining and after Partial machining of added functionalities

12 WAAM. Wire Arc Additive Manufacturing Based on arc welding The support and the filler material melt with a transferred arc between the electrode of the nozzle and the support The filler material is a wire. Several process can generate the arc (TIG, MIG, Plasma, CMT). Equipment Conventional welding equipment: Plasma, TiG Torch Wire feeder and positioner Cinematic: Tool machine or Robot Actual Dimension: 1x2x0,5m, Aplications Reparation of high value parts Manufacturing of componenetswith high waste material Manufacturing of details on large parts Large dimension components Hybrid manufacturing. Materials Super-alloys (Ni, Ti, ). Stainless steel. Structural steel. Aluminum alloys. 16

13 WAAM. Wire Arc Additive Manufacturing Robot KUKA KR100-2 HA2000 CMT: transpuls Synergic 3200 Material: Al, Steel, AISI316L, Inco718, Ti64

14 WAAM Relevantexamples 300mm 18

15 ESTRUCTURA DEL PROYECTO WP1 MANAGEMENT (TECNALIA) Powder bed technology (SLM/EBM) (MIZAR) Direct deposition technology (LMD-P) (TECNALIA UPV - ESTIA) Wire deposition technology (WAAM / LMD-W) (TECNALIA ESTIA) 2016 WP3: Specification T3.1 Specification of components T3.2 Review/selection of technologies T3.3 Viability study Leader: Ventana Participant: End users Mizar, Tecnalia, ESTIA, UPV WP2: Dissemination (ESTIA) WP4: Simulation T4.1 Process simulation ( Reduction model ) T4.2 Component Optimization WP5: Manufacturing Process T5.1 Process development T5.2 Material characterization T5.3 Manufacturing of components Leader: ESTIA Participant: Mizar, Tecnalia, EndUsers, UPV Leader: MIZAR Participant:Tecnalia, UPV, ESTIA 2019 WP6: Validation of the prototype on relevant condition T6.1 Validation of the components on a specific test bench T6.2 Material characterization after test Leader: Price Induction Participant: End Users Tecnalia, UPV

16 4 prototypes Steel Aluminium Reconception Multimaterial Comparaison de technologie Optimisation de procédé 20

17 Jérôme IBARZO Materials for advanced systems Aerospace, transport and Industry Unit Parque Tecnológico Miramon Paseo Mikeletegi 2 E Donostia-San Sebastián- Gipuzkoa(Spain) T T (International calls) Mob jerome.ibarzo@tecnalia.com 21