metal & precision Binder Technologie innovative metal technology for your peak performance and market lead aerospace

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1 metal & precision Binder Technologie innovative metal technology for your peak performance and market lead aerospace

2 experience & quality Binder Technologie a creative and experienced solution finder for complex requirements in the market. BINDER TECHNOLOGIE We are your reliable partner for high quality production of sheet metal assemblies. With our products we support leading companies in the aerospace, automotive and energy industry as well as in the field of architecture in achieving technical and economic advantage and success. Innovation and top quality standards accompany production and processing of metal parts and product components: starting with the design process and development phase over the planning, to the prototype and series production. Efficiency is a must even on smaller quantities in a cost-driven competition. Through the in house combination of the most important production processes for the production of sheet metal assemblies, we are able to fully produce complex components and assemblies. We produce long-lasting and high quality metal parts and components on the basis of quality and cost-oriented simultaneous co-development with our customers and with state-of-the-art production technologies in the areas of forming, machining, laser processing and welding. The binder sidecar for DKW motorcycles from the 1950 s. Our roots are based in the automotive sector of company Metallwarenfabrik Reichertshofen Karl Binder GmbH. Since its founding in 1926, new, future-oriented production technologies, self-developed and optimized production systems and innovative solutions were created. In addition, we have established advanced ways of staff training, quality assurance and fair, holistic consulting of our customers.

3 OUR PORTFOLIO We are your qualified partner in the production of metal parts and components for the aviation industry especially of engine parts. Parts and components Customization Simultaneous development Process development Repair, maintenance and overhaul Engine, interior and fuselage CERTIFICATIONS Our customers value our high quality standard. That s why we regularly participate in certifications. AS/EN ISO 9100 c e r t i f i e d ISO c e r t i f i e d EN ISO c e r t i f i e d WE ARE SUPPLIER OF THE FOLLOWING PROGRAMS Jet Engines: PurePower PW1000G-Family, PW4000, PW500, CF6, GP7000, MTR390, T64 Interior programs: Airbus A330, Airbus A340, Airbus A350 XWB, Boeing 747 AIRBUS S.A.S MATERIALS Selected materials are used: Ni-based materials (e.g., Inconel 625/718, Hastelloy X, Haynes 282, C263), Aluminum alloys, titanium, high-alloy steels (high-strength steels), and the like.

4 services & products Whether design, production, purchasing or distribution we offer constant high quality standards and a deep understanding of the industry to meet the goals and requirements of our customers. OUR QUALITY REQUIREMENT Our clients are international market leaders, established corporations, courageous pioneers and creative explorers. A close partnership is essential to us to guarantee compliance of highest standards of quality in consulting, development and of course the production of your components. MIXER INCONEL VANE NI BASE ALLOY PIPE ELBOW STAINLESS STEEL PIPING TITANIUM COOLING RING NIMONIC ALLOY

5 «BIDDING TEAM Our qualified team carries out specification check, feasibility analyses and cost assessments, based on our customer requests, and provides valid quotes «SIMULTANEOUS DEVELOPMENT We support you in the development and construction of your components from the beginning «FORMING SIMULATION By means of our forming simulation we give advice on the design and process-development and speed up the start of production «PROCESS DEVELOPMENT An experienced process development team develops stable and repeatable manufacturing processes «PROJECT MANAGEMENT We offer sovereign project coordination and support from development to serial production «SUPPLY CHAIN MANAGEMENT Through the integration of all necessary suppliers and partners we ensure coverage of your complete supply chain «PROTOTYPING Speed and flexible processes, from samples to prototypes, we offer highest quality «TOOL MANAGEMENT From tool-method planning to testing by means of simulation and detailed design up to control and monitoring of equipment and tool engineering «HIGHEST QUALITY STANDARDS The adherence to the highest quality standards ensures reliable component quality for our customers «SERIES PRODUCTION Stable, monitored and repeatable production sequences executed by qualified personnel ensure a predictable and timely production HEAT SHIELD NI BASE ALLOYS ACC STAINLESS STEEL HEAT SHELL INCONEL

6 technology & know-how Binder Technology is the expert for forming, machining, welding and laser processing with innovative technologies while using excellent production equipment. WELDING TECHNOLOGY As a NADCAP certified company, we meet highest requirements to the sensitive production steps of laser and TIG welding. Highly modern 5-axis cells with precise and fast travel, CO 2 and disc laser sources for welding depths up to 12 mm, resistance spot welding and CMT welding, are our daily standards. LASER CUTTING Plate cutting, final part contouring on the component or laser drilling with our modern machinery we offer a wide range of possibilities, such as precise and fast cutting in 2D and 3D.

7 FORMING Powerful forming systems hydraulic presses with a forming pressure of 200 1,000 tons, fluid cell presses with max. 1,400 bar and a hydro-forming press with a pressure of up to 8,000 tons we bring various and complex parts and components into precice shape: e.g. heat shields, vanes, rings, tube segments, ventilating segments, mixers and much more. MACHINING Fast, precise and powerful, we process components, milling parts and toolings. Whether this is 3-axis and 5-axis milling and turning even large components up to 8,000 mm Diameter or the 6-axis grinding. The mechanical processing ensures the most precise component contours. If necessary, we also check those in process by means of CMM directly next to the machines.

8 Münchener Str. 45 D Karlskron-Brautlach T F aerospace

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