Extended Flute Cutter & Splitter Insert

Transcription

1 1/10 Extene Flute Cutter & Splitter Insert

2 2/10 TaeguTec has expane the MIRUS s line by aing extene flute cutters an splitter inserts to improve performance on roughing operations. Extene flute en mills an shell mill cutters are being ae to the 3PKT 06, 10, 15 an 19 mm insert line. All MIRUS inserts, incluing 3PKT 15 an 19 splitter inserts launche at this time, are able to be clampe to extene flute en mills an shell mill cutters. For effective use of splitter inserts, the even number teeth cutters are also available as stanar items. 3PKT 15 an 19 size splitter inserts are also ae to the MIRUS line. The splitter inserts have alreay proven effective with the launch of the existing APKT an ANX types, which have an excellent performance recor uner unstable machining conitions such as long overhang or weak fixture since grooves on the cutting ege reuce the cutting loa, vibration an noise. This allows for a higher table fee ue to the reuce cutting loa uring machining which in turn, offers better prouctivity. FEATURES Extene flute en mill & shell mill cutter Available from Ø20mm Full line-up for all 3PKT inserts Even number cutters now available as stanar items Splitter Insert ow cutting force Increase fee rate igher prouctivity Stable machining in long overhang an unstable fixture operations Smooth cutting

3 3/10 2 types of splitter insert (3PKT 15 & 3PKT 19) SM2 SM3-3 corners - 2 grooves - 3 corners - 3 grooves - ifferent periphery color Splitter range accoring to sizes SM3 insert SM2 insert With three grooves With two grooves 1 2 epth of cut 3PKT 15 3PKT 19 1 (mm) (mm) The splitter insert s effective axial epths of cut 1

4 4/10 Stanar cutter iameter range accoring to insert sizes Insert En mill type Shell mill type 3PKT 06 Ø PKT 10 Ø32-40 Ø PKT 15 Ø40 Ø PKT 19 Ø50 Ø Both cutting eges split chips to small pieces for cutting loa reuction an create a complete cutting ege when combine. For optimum machining efficiency, use even numbere flute type cutters. + = A : SM2 A B : SM3 B B A A B Also plicable to existing face mill & en mill type cutters.

5 5/10 3PKT-SM Insert 90º Size imension (mm) t a r t a r Insert esignation Fee (mm/tooth) (mm) Coate TT9080 TT8080 TT7800 TT6080 3PKT R-SM SM R-SM R-SM SM R-SM : Stanar items

6 6/10 3P TEF-06 Extene flute cutter 90º esignation No. of insert imension (mm) Coolant 3P TEF W X 3PKT W W Insert Spare parts esignation Screw Wrench 3P TEF-06 TS 20043I/G-P T6P

7 7/10 3P TEF/TES-10 Extene flute cutter a a 90º Fig.1 Fig.2 esignation No. of imension (mm) insert a Fig. Mounting bolt Insert 3P TEF W PK()T W P TES R S M10X1.5X R S M12X1.75X50 Coolant through hole Spare parts esignation Screw Wrench 3P TEF/TES-10 TS 25C065I/G T8

8 8/10 3P TEF/TES-15 Extene flute cutter a a 90º Fig.1 Fig.2 esignation No. of imension (mm) insert a Fig. Mounting bolt Insert 3P TEF W PK()T P TES R-15-2F S M10X1.5X R S M10X1.5X R S M12X1.75X R S M16X2X50 Coolant through hole Spare parts esignation Screw Wrench 3P TEF/TES-15 TS 40B100I T15

9 9/10 3P TEF/TES-19 Extene flute cutter a a 90º Fig.1 Fig.2 esignation No. of imension (mm) insert a Fig. Mounting bolt Insert 3P TEF W PK()T P TES R S M12X1.75X R-19-4F S M12X1.75X R S M16X2X R-19-4F S M20X2.5X R S M20X2.5X R-19-6F S M20X2.5X80 Coolant through hole Spare parts esignation Screw Wrench 3P TEF/TES-19 TS 45120I T-T20

10 10/10 Recommene cutting conitions Cutting Spee :Vc(m/min) ISO Material Conition Tensile arness Material strength (N/mm 2 B No. ) Coate TT9080 TT7800 TT8080 TT6080 P M K N S Non-alloy steel, cast steel, free cutting steel ow alloy steel an cast steel (less than 5% of alloying elements) igh alloy steel, cast steel an tool steel Stainless steel an cast steel Gray cast iron (GG) Cast iron noular (GGG) Malleable cast iron Aluminum - wrought alloy Aluminumcast, alloye Copper alloys Non-metallic igh temp. alloys Titanium, Ti alloys arene steel < 0.25%C Anneale >= 0.25%C Anneale < 0.55%C Quenche an tempere >= 0.55%C Anneale Quenche an tempere Anneale Quenche an tempere Anneale Quenche an tempere Ferritic / martensitic Martensitic Austenitic Ferritic Pearlitic Ferritic Pearlitic Ferritic Pearlitic Not cureable Cure <=12% Si Not cureable Cure >12% Si igh temp >1% Pb Free cutting Brass Electrolitic copper uroplastics, fiber plastics 29 ar rubber 30 Fe base Anneale Cure Ni or Co base Anneale Cure Cast Rm Alpha+beta alloys cure Rm arene 55RC arene 60RC Chille cast iron Cast Cast iron noular arene 55RC 41 Steel Stainless steel Cast iron Nonferrous igh temp. alloys arene steel