A New Wiper Insert Line, Now Available for RHINORUSH

Transcription

1 1/8 A New Wipe Inset Line, Now Available fo RHINORUSH

2 2/8 TaeguTec is pleased to announce the intoduction of wipe insets that extend tool life as well as achieving excellent suface finish to the RHINORUSH line. Available in C, D, T and W type wipe insets and cone R 0.4/0.8/1.2 sizes, the RHINORUSH wipe insets cove a wide ange of machining applications. Fo futhe questions, please contact the elevant poduct manage. Wipe inset s featues Compaed to geneal insets, the new wipe inset achieves equivalent oughness even in double feed ate conditions. At equivalent feed ates, the new RHINORUSH wipe inset achieves 2-3 times bette suface oughness. Pedictable suface oughness in a wide feed ange. Highe feed with moe poductivity. Conventional inset Wipe inset fn Rmax Rmax (Wipe) Rmax = fn 2 x 1000 / 8 Rmax (Wipe) = Rmax / 2

3 3/8 RHINORUSH wipe inset s edge geomety Chip beake Edge geomety 10 WA 6 RHINORUSH wipe inset ange Depth of cut (mm) WA Feed ate (mm/ev) Inset : CNMG (332) WA Cutting speed (V) : 200m/min Mateial : 0.45% Cabon Steel (HB200~230)

4 NOTE: Pio to using wipe insets In ode to obtain the full effect of the inset s wipe capability, please combine both the holde and the inset as suggested below: 4/8 Tool holde Appoach angle at 95 Appoach angle at 75 Appoach angle at 93 Appoach angle at 91 Inset CNMG-WA (80 cone), WNMX-WA CNMG-WA (100 cone) DNMG-WA TNMG-WA With the exception of the above holde/wipe inset combinations, it is not possible to achieve the wipe effect duing machining. Effective application - Staight cutting in paallel o pependicula to the wok-piece s cente line Ineffective application - Tapeed o cuved face cutting * TaeguTec does not ecommend using wipe insets fo intenal machining in long ovehang conditions due to vibation.

5 5/8 To set the wipe inset cutting edge height on the non wipe inset equivalent, the following coection values must be applied. Index position diffeence Inset type Cone R Designation X (mm) Z (mm) 0.4 CNMG WA WNMX WA C & W (80 ) 0.8 CNMG WA WNMX WA CNMG WA WNMX WA CNMG WA C (100 ) 0.8 CNMG WA CNMG WA DNMG WA D (55 ) 0.8 DNMG WA DNMG WA TNMG WA T (60 ) 0.8 TNMG WA TNMG WA Z Cone R of wipe edge X Cone R of conventional edge

6 6/8 CNMG (Tool holdes: CLNR/L, CBNR/L, CKNR/L ) Negative 80 hombic insets d 80 Dimension (mm) Size d t t Inset Designation Feed (mm/ev) ap (mm) PV3010 Cemet CT3000 TT7005 TT7015 CVD coated CNMG WA WA WA TT8105 TT8115 TT8125 TT5100 : Standad items DNMG (Tool holdes: DJNR/L, DUNR/L, DZNR/L ) Negative 55 hombic insets d 55 Dimension (mm) Size d t t Inset Designation Feed (mm/ev) ap (mm) PV3010 Cemet CT3000 TT7005 TT7015 CVD coated DNMG WA WA WA TT8105 TT8115 TT8125 TT5100 : Standad items

7 7/8 TNMG (Tool holdes: TFNR/L, TGNR/L ) Negative tiangula insets 60 Dimension (mm) Size d t t d Inset Designation Feed (mm/ev) ap (mm) PV3010 Cemet CT3000 TT7005 TT7015 CVD coated TNMG WA WA WA TT8105 TT8115 TT8125 TT5100 : Standad items WNMX (Tool holdes: WLNR/L ) Negative 80 tigon insets 80 Dimension (mm) Size d t t d Inset Designation Feed (mm/ev) ap (mm) PV3010 Cemet CT3000 TT7005 TT7015 CVD coated WNMX WA WA WA TT8105 TT8115 TT8125 TT5100 : Standad items

8 8/8 Recommended Cutting Conditions ISO Mateial Condition Tensile stength (N/mm 2 ) Hadness Mateial HB No. Cemet Coated PV3010 CT3000 TT7005 TT7015 TT8105 TT8115 TT8125 TT5100 P M K N S H Non-alloy steel, cast steel, fee cutting steel Low alloy steel and cast steel (less than 5% of alloying elements) High alloy steel, cast steel and tool steel Stainless steel and cast steel Gay cast ion (GG) Cast ion nodula (GGG) Malleable cast ion Aluminum - wought alloy Aluminumcast, alloyed Coppe alloys Non-metallic High temp. alloys Titanium, Ti alloys Hadened steel < 0.25%C Annealed >= 0.25%C Annealed < 0.55%C Quenched and tempeed >= 0.55%C Annealed Quenched and tempeed Annealed Quenched and tempeed Annealed Quenched and tempeed Feitic / matensitic Matensitic Austenitic Feitic Pealitic Feitic Pealitic Feitic Pealitic Not cueable Cued <=12% Si Not cueable Cued >12% Si High temp >1% Pb Fee cutting Bass Electolitic coppe Duoplastics, fibe plastics 29 Had ubbe 30 Fe based Annealed Cued Ni o Co based Annealed Cued Cast Rm Alpha+beta alloys cued Rm Hadened 55HRC 38 Hadened 60HRC 39 Chilled cast ion Cast Cast ion nodula Hadened 55HRC 41 Steel Stainless steel Cast ion Nonfeous High temp. alloys Hadened steel