Method for the integration of modules into fast evolving production systems in the process industry the success story of MTP.

Transcription

1 Method for the integration of modules into fast evolving production systems in the process industry the success story of. Dr.-Ing. Thomas Holm WAGO Kontakttechnik GmbH & Co.KG

2 Modular Production and Decentralization are Key Elements of Industry 4.0 and IIOT A virtual copy of the plant or part of it which is created by linking sensor data (physical processes) with virtual plant and simulation models VIRTUALI- ZATION MODULAR PRODUCTION IIOT INDUSTRY 4.0 Flexible adaptation of smart production to changing requirements by replacing or expanding individual modules REAL-TIME CAPABILITY The capability to collect and analyze data and provide the derived insights sufficiently quick The ability of Cyber-Physical Systems, humans and plants to connect and communicate with each other. INTER- OPERABILITY The ability of cyber-physical systems within plants to make decisions on their own DECENTRAL- IZATION SERVICE ORIENTATION Offering of services (of cyber-physical systems, humans or plants) via the Internet of Services

3 Process Control Layer Vorlage Reaktor Filter Abfüller Idea of modular productions Backbone CO2 N A module offers its specific functionality e.g. a unit operation / process function (mixing, feeding,...) The whole production process arises by combination of preassembled modules into a production process (in row or parallel) Every module includes its own intelligence The modules are coupled on a backbone for feeding with different utilities The Backbone includes the Process Control Layer Feeder Reactor Filter Bottler Challenge: The quick reassembling and modeling of the automation system in the Process Control Layer (PCL) Without any programing > Plug and Produce

4 Process Control Layer PCL But how? By using the Module Type Package! Service Consumer Service Provider Skill description Compulsory skill descriptions of a module: Description of the functions which the module offers Information for visualizing the HMIs of a module in the PCL Information for enabling the communication between PCL and modules Providing a module documentation Device information to parameterize important field devices Reactor

5 One possible Workflow PCL Automatically generated Backbone CO2 N Modul 3 Module 2 Module Module 1 Module 3 Module 2 Compile & load Automatically generated Call Module integration into the Backbone 1. Step: Module-Engineering 2. Step: Integration-Engineering

6 How did it start Nov 14 Presentation of DIMA by WAGO Feb 15 Formation of required WG in NAMUR Hy Hy Hy Hy 2016 Concept / Idea Requirements & Case study Compare and define technologies Demonstrator 2017 Process control Jan 15 Decision to follow definition by NAMUR

7 In the Meantime Working in seven NAMUR / ZVEI / GMA working groups Involvement of more than 25 companies in standardization activities Alarm management Archiv Diagnosis / Maintenance AK Members: ZVEI, Namur State based process control AK Members: ZVEI, Namur HMI AK Members: ZVEI, Namur Standardisierung GMA 5.16 Technology AK Members: ZVEI, Namur

8 DCS Manufacturer Sensors / Actors End User Process Industries Controller / Remote I/O Modul- and Plant Manufacturer Universities / Associations

9 What has been done so far Nov 14 Presentation of DIMA by WAGO Feb 15 Formation of required WG in NAMUR Nov 16 Demonstrator for HMI Integration at NAMUR Hy Hy Hy Hy 2016 Concept / Idea Requirements & Case study Compare and define technologies Demonstrator 2017 Process control Nov 15 Presenting first results Jan 15 Decision to follow definition in NAMUR Dez 16 First draft for specification

10 What is actually a? Modelling in AutomationML (xml-file) Main Information is inside Manifest.aml Communication protocol Path to services (//Sources/Services.aml) Path to visualizations (//Sources/Picture.aml) Preferred communication is via OPC-UA

11 Demonstrator at NAMUR Fair 2016 Design Import 4. HMI Runtime WAGO Siemens Siemens ABB Siemens WAGO Yokogawa HIMA ABB Phoenix Contact Yokogawa FESTO ABB FESTO Siemens ABB WAGO HIMA

12 November 2016: DIMA in action at the SPS-IPC- Drives fair Fully automated generation of the out of the WAGO e!cockpit software modelled in AutomationML Communication with OPC-UA read in DCS zenon from Copa-Data Plug and produce of modules directly after reading the Orchestration and parameterization of the module services in the batch-tool Changing one module (physically and logically) in less than 2:30 min!

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14 Dr. Thomas Holm phone: / mobile: / mailto: thomas.holm@wago.com