Process, Power and Marine Division
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1 Process, Power and Marine Division Using SmartPlant 3D on the Suncor Firebag Project (A Client Perspective) ANIMP INFORMATION and COMMUNICATION TECHNOLOGY SECTION CONFERENCE MAY 2010
2 Using SmartPlant 3D on the Suncor Firebag Project Presentation Objectives Who is Suncor? What is the Firebag Project? Review Suncor Firebag Teams Accomplishments Review Issues, Benefits and Risks Discuss Future Steps 2008 Intergraph Corporation. All Rights Reserved. Plant Images courtesy of Suncor Energy
3 2008 Intergraph Corporation. All Rights Reserved. Who is?
4 2008 Intergraph Corporation. All Rights Reserved. Suncor s Integrated Strategy
5 2008 Intergraph Corporation. All Rights Reserved. What is the Firebag Project?
6 Current Situation SmartPlant Four basic modules in use: SmartPlant 3D, SmartPlant P&ID, SmartPlant Review, and SmartPlant Instrumentation SmartPlant 3D CADD Modeling Tool SmartPlant P&ID Intelligent P&ID database / drawing tool SmartPlant Review Model Review, Visualization and Collaboration tool SmartPlant Instrumentation Instrument database and design tool 2008 Intergraph Corporation. All Rights Reserved.
7 2008 Intergraph Corporation. All Rights Reserved. Why SmartPlant 3D?
8 2008 Intergraph Corporation. All Rights Reserved. Firebag Accomplishments
9 2008 Intergraph Corporation. All Rights Reserved. SmartPlant Interactive User Documentation
10 2008 Intergraph Corporation. All Rights Reserved. Firebag Accomplishments cont d
11 Firebag Accomplishments cont d Discipline Drawings Count Comp/Total Status / Issues / Concerns Process P&IDs 510 / 510 Conversion from PIW to SPPID, exceeded expectations Piping GA s Iso s 800 / ,600 / 17,500~ Generation using drawing automation Isogen used directly from model Civil Piling Concrete Steel 400 / / / 2237 working in SP3D drawing production tool Electrical Layouts Sections & Details 500 / / 63 Stage 3 production moving forward under simplified workflow which will provide consistent and stable results using lessons learned from civil drawing experience 2008 Intergraph Corporation. All Rights Reserved.
12 Suncor s Firebag- Project (Collaboration Map) Jacobs Edmonton Colt Calgary Suncor Host Jacobs Calgary Jacobs Charleston Jacobs Mumbai Current SmartPlant 3D Implementation: ~ Concurrent Users 5 Workshare Sites Single Replicated Model 2008 Intergraph Corporation. All Rights Reserved.
13 2008 Intergraph Corporation. All Rights Reserved. Firebag Stage 3 DSU
14 Suncor Energy Firebag Stage 3 DSU Project 2008 Intergraph Corporation. All Rights Reserved. SmartPlant 3D Screen Image courtesy of Suncor Energy
15 Suncor Firebag Stage Intergraph Corporation. All Rights Reserved.
16 2008 Intergraph Corporation. All Rights Reserved. Firebag Stage 1 thru 6 (Stage 3 shown modeled)
17 Project Issues Area Criticality / Performance Comments Modeling M/M Majority of key modeling issues resolved, minor ones being addressed Copy/Paste/Mirror functionality improved to meet Stage 4+ requirements Specs M/M Spec database complete Mapping to material masters complete Drawings H/M Drawing generation for Piping disciplines good, being enhanced for Civil discipline Workshare H/H Stable and good performance Performance M/M Generally stable with little impact on project production Installation of upgrades completed smoothly SP Review M/M Adequate performance Support M/H High level of support from Intergraph at all levels to address outstanding issues 2008 Intergraph Corporation. All Rights Reserved.
18 Assessment of Key Performance Indicators KRA Assessment (1-5) Comments Workshare 4 Meets expectations Productivity 4 Medium drawing production in civil discipline Piping iso production above standard milestone Data Ownership 4 Meets expectations Vendor Support 4 High level of support, both locally as well as remotely Data Reuse 4 Model reuse potential is good, currently being evaluated and improved General 4 General overall user buy-in to new system Good collaboration between all parties on resolving gaps between functionality and requirements 2008 Intergraph Corporation. All Rights Reserved.
19 Immediate Benefits derived Mobilization of low cost engineering centre ~ 25,000 manhours at $75.00 cost Difference = ~$1.5M Flexibility of workshare $200k Single configuration database ~$200k Cost avoidance for multi-model management ~10% *100,000 mhrs- 10,000 hrs ~ $1.0M 2008 Intergraph Corporation. All Rights Reserved.
20 2008 Intergraph Corporation. All Rights Reserved. Future Benefits
21 2008 Intergraph Corporation. All Rights Reserved. Future Benefits
22 Firebag 3D Model Data Reuse Stage 4 Stage Intergraph Corporation. All Rights Reserved. 22
23 Firebag 3D Model Data Reuse Process Area (Copy Rotate) Intergraph Corporation. All Rights Reserved. 23
24 JACOBS Calgary Operations 2000-person capacity Quarry Park office Full service EPC office In-situ heavy oil recovery Power and cogeneration Sulphur recovery Gas processing Refining and upgrading
25 JACOBS Firebag Project Facts 80 Specs 300 Process modules 500 Pipe Rack modules 27 Building modules 1,650 Tagged equipment 20,000 Lines 45,000 Isos 55,000 Spools 43,000 Valves 13,000 Instruments 40,000 Tons of steel
26 JACOBS Firebag Project Facts 4 Years in design 5 Workshare locations (3 countries, 2 continents) 340 Designers ( ) 15 Admins ( ) 4,700,000 Objects 80+ GB Database Size
27 Process, Power and Marine Division Integrating the Engineering Enterprise
28 SQL Server GWC Technology SQL Server / Oracle Oracle
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