MIMOSA. The Oil and Gas Interoperability Ecosystem Enabling Sustainable Interoperability for the Oil and Gas Industry

Transcription

1 MIMOSA The Oil and Gas Interoperability Ecosystem Enabling Sustainable Interoperability for the Oil and Gas Industry Energistics PRODML SAM Working Meetings Houston, TX Sep Alan Johnston MIMOSA President ISO TC 184/WG 6 Convener

2 Quick overview of Presentation Outline OpenO&M Initiative- A history of Collaboration Standards Leadership Council OGI Solutions Process and OGI Ecosystem Overview of MIMOSA CCOM and ISBM Dr. Avin Mathew Review of existing OGI Pilot content on MIMOSA.org website OGI Ecosystem Systems Architecture Existing OGI Use Cases OGI Pilot Participation Team Leveraging the ISO Process Quick look at iring Today article about OGI Pilot Q&A

3 2004 International Maintenance Conference Organization Legend ODH ICDM HMI DSS EAM ODH DSS EAM 1-3eTI 2 - Ivara 3 - Indus 4 - Iconics 5 - ESRG 6 - IFS 7 - Honeywell 8 - AspenTech 9 - Matrikon 10 - PdMA 11 - Synergen 12 - Yokogawa 13 - Rockwell 14 - DEI MRB HMI ODH Function Legend ALM Asset Lifecycle Mgmt & Universal ID HMI HMI CM ODH Condition Monitoring Operational Data Historian EAM DSS MRB HMI Human-Machine Interface DSS ICDM Instrumentation & Control Device Management CM ALM CM DSS EAM MRB Decision Support System Enterprise Asset Management / CMMS Maintenance & Reliability Browser OpenO&M Network CM December 2004

4 OpenO&M Initiative 2006 Standards Fill The Gaps O P E R A T I O N S Enterprise Business Systems Enterprise Resource Planning (ERP) OpenO&M F O U N D A T I O N Physical Asset Control Real-time Systems M A I N T E N A N C E

5 Points of intersection Data in Motion Life Cycle Facility Mgmt

6 Reasons for Oil and Gas Interoperability (OGI) Pilot and ISO OGI TS (ISO 18101) Problem Statement Current Oil and Gas and other Asset Intensive industry enterprise solutions are too complex and too difficult to sustain. The current enterprise solutions model is critically dependent on large amounts of custom Systems Integration and this is a weak link. Expensive to sustain (20% annual recurring maintenance cost) Fragile Vulnerable to breakage The current solutions model also forces data to be re-entered many times rather than managing it on a full life-cycle basis Increases costs Decreases quality Owner/Operators are asking for a better Solutions Model

7 Transforming the Oil and Gas Industry Solutions Model OGI Solutions-Process Transforming industry solutions model from integration to sustainable interoperability Driven by owner/operators, with standards org & supplier participation Prioritized fully dressed industry use cases To Be State -OGI Ecosystem-Full life-cycle industrial ecosystem Unwalled Garden Enables sustainable system of systems interoperability for key classes of systems Portfolio of published, supplier-neutral standards-incorporated by reference Semantics, Objects, Services Oriented & Event-Driven Architecture Black Box approach for included solutions components- External Performance Specification OGI Pilot-Developmental and interoperability testing grounds Participating standards bodies suppliers help shape the ecosystem rules COTS solutions components must support fully dressed use cases-evaluation matrix Develops core of permanent OGI eco-system test-bed Provide basis for ISO OGI Technical Specification (ISO 18101)

8 Oil and Gas Interoperability (OGI) Pilot - Methods Owner/Operator leadership Not a reference architecture, but an open industrial ecosystem Fully based on published standards, which are incorporated by reference Industry Use Case driven - (OpenO&M, PCA and SPE DSA-TS) Use Cases Cooperatively aligned with PCA under Joint MIMOSA/PCA O&M SIG Overall Solutions Architecture under Joint MIMOSA/PCA IT Architecture SIG Managed like a true capital project- Worley Parsons-Lead EPC for downstream pilot Pragmatic focus on Commercial Off The Shelf (COTS) products Suppliers assume responsibility for compliance of their own products All OGI Pilot Intellectual Property managed under MIMOSA IPR Policy Publication All working documents and results are on the mimosa website at

9 Various Interoperability Definitions IEEE: The capability of two or more systems or elements to exchange information and to use the information that has been exchanged. for units of equipment to work together to do useful functions. that enables heterogeneous equipment, generally built by various vendors, to work together in a network environment. of two or more systems or components to exchange information in a heterogeneous network and use that information. SEI: The ability of a set of communicating entities to (1) exchange specified state data (2) operate on that state data according to specified, agreed-upon, operational semantics Data/information interoperability is necessary, but only part of the requirement for Interoperable Systems of Systems

10 Reference Information Environment ISO Engineering & Construction PCA RDL/Ontology Context for Collaboration Semantic Context Enterprise Business Systems Transform Engine OpenO&M Information Service Bus Controls Physical Assets Execution Environment P2B Stack ISO MIMOSA O&M Requirements Repository Registry ISO ISO TC 184/WG 6

11 OGI Ecosystem Simplified Systems Architecture Enterprise Business Systems Engineering Design Construction Procurement Standardized Interoperability Register Operations Management Operations Risk Management Maintenance Management OpenO&M Information Service Bus Model Construction Management Industrial DMZ Automation and Control HSE and Operation Monitoring Prognostic and Health Management ISBM services ISO SPARQL OPC Interfaces Deterministic interface Enterprise Mirrored Reference Data Library/ Enterprise Specific Reference Data Library Sensor/ Transducer Automation Control Bus Sensor/ Transducer Sensor/ Transducer Enterprise Specific Reference Data Library EPC/OEM Reference Data Libraries PCA/JORD Reference Data Library ISO Reference Data Library

12 Dr. Avin Mathew MIMOSA CCOM PRESENTATION AND DISCUSSION

13 OGI Pilot Business Use Cases Roadmap - Part 1 Enterprise Capital Project Data Management Standards Fiatech EDRC Use Fiatech Case EDRC 1 Use Case 2 Plan / Program / Contract Engineer / Design Procure Fabricate / Construct Complete / Commission / Startup Operate / Maintain Decommissi on / Dispose Continuous Handover of Structured Digital Assets Establishing an Environment for Lifecycle System of Systems Interoperability Sustained Lifecycle Digital Asset Management OGI Use Case 1: Capital project handovers to O&M OGI Use Case 4: Enterprise Product Data Library Management OGI Use Case 10: Automated provisioning of O&M systems OGI Use Case 11: Enterprise Reference Data Library (RDL) Management Fiatech EDRC Use Case 1: Pump Replacement Specification Handover (O/O to EPC) Fiatech EDRC Use Case 2: Field Instruments & Control System (EPC to Supplier)

14 OGI Pilot Business Use Cases Roadmap - Part 2 Enterprise Capital Project Data Management Standards Plan / Program / Contract Engineer / Design Procure Fabricate / Construct Complete / Commission / Startup Operate / Maintain Sustained Lifecycle Digital Asset Management Continuous Handover of Structured Digital Assets Sustaining the Interoperable O&M Environment OGI Use Case 2: Recurring Engineering Updates to O&M OGI Use Case 3: Field Changes to Plant/Facility Engineering OGI Use Case 4: Enterprise Product Data Library Management OGI Use Case 5: Asset Installation/Removal Updates OGI Use Case 6: Preventive Maintenance Triggering OGI Use Case 7: Condition-Based Maintenance Triggering OGI Use Case 8: Early Warning Notifications OGI Use Case 9: Incident Management/Accountability OGI Use Case 10: Provisioning of O&M systems OGI Use Case 11: Enterprise Reference Data Library (RDL) Management Decommissi on / Dispose

15 MOSA/OpenO&M OGI Pilot Phase 1+ Presentation Team SC Caesar Semantic Association Days 2013 Stavanger, Norway Assetricity- Ken Bever - Cincinnati, USA bal cooperation between industry organizations to enable open standards-base AVEVA Jim Klein - Houston, USA UniSA Georg Grossmann - Adelaide, AUS erability for asset management through an industry-use case driven solutions pr Bentley Keith Willshaw, UK ISO TC 184/WG 6 IBM Bruce Hyre - Raleigh, USA Worley Parsons Cormac Ryan- Hong Kong

16 OGI Pilot Phase 1+ Presentation IBM ISBM Implementation Provides Connectivity Environment AVEVA P&ID Proteus Bentley OpenPlant OWL/ecXML UniSA Transform MIMOSA CCOM-ML IOMOG Register MIMOSA CCOM-ML IBM IIC Intergraph P&ID XMpLant ISO Reference Data MIMOSA CCOM Reference Data Worley Parsons-Lead EPC for Downstream OGI Pilot Developing and Managing Reference Engineering Data Set Providing standard engineering artifacts used for EPC process Tag Register OSIsoft PI/AF Historian Cormac 6 Minutes OPCUA

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18 Debutanizer P&ID 001- Worley Parsons

19 Live Interoperability Demonstration ISBM AVEVA P&ID Bentley OpenPlant XMpLant OWL/ecXML Assetricity Transform UniSA Transform MIMOSA CCOM-ML MIMOSA CCOM-ML ISO Reference Data Assetricity IOMOG Register MIMOSA CCOM Reference Data IBM IIC Provision OSI Soft PI and View MIMOSA CCOM-ML Tag Register IBM IIC OPCUA OSIsoft PI/AF Historian

20 MIMOSA LED MAJOR SYSTEMS OF SYSTEMS INTEROPERABILITY EFFORTS FOR THE O&M COMMUNITY NOW, IN COOPERATION WITH PCA AND FIATECH, WE ARE PROVIDING A FULL LIFE-CYCLE ECOSYSTEM FOR INTEROPERABILITY

21 Requirements-driven Development of Standards MIMOSA has a rich history of developing industry standards which are driven by industry requirements Common Relational Information Schema (CRIS) 5 th Normal Form Relational Model Common Conceptual Object Model (CCOM) Asset Management Object Model Open Systems Architecture for Condition Based Maintenance (OSA-CBM) OpenO&M Information Service Bus Model (ISBM) OpenO&M Common Interoperability Register (CIR) MIMOSA works closely with formal standards bodies to help develop international standards reflecting industry requirements ISO TC 108/SC 5 ISO (CBM) ISO TC 184/SC 5 ISO (O&M) ISO TC 184/WG 6 Developing ISO OGI Technical Specification

22 Immutable, Globally-Unique, Non-Meaningful Integer Object Identifiers MIMOSA CCOM Object Identifier 1998 Distinct Objects for Functional Tag (Segment), Product Catalog Object (Model), and Serialized Equipment (Asset) CRIS MED ASCII Document Exchange CRIS DTD XML Document Exchange 2002 CRIS XML Schema Point-to- Point Web Services 2003 Copyright MIMOSA 2012 CRIS XML Schema for Compound Documents Web Services 2007 Immutable, Globally-Unique, Non-Meaningful ISO/IEC Object Identifier CCOM XML Schema with ISBM Web Services Today OpenO&M Information Service Bus & Common Interoperability Register

23 OSA-CBM Dual Use Technology Program - Office of Naval Research MIMOSA Information Network (MIN) The OSA-CBM MIN Demonstration Concept Remote Diagnostics Provider A June 21, 2000 MIN-Viewer OSA-CBM Presentation Alan T. Johnston MIN Project Director MIN-Viewer Segment Navigation 1 Carrier USS NIMITZ Remote Maintenance Coordination Center Remote Diagnostics Provider B User Interface Modeled On The Microsoft Windows Explorer

24 Army Collaborative Telemaintenance Army CECOM U.S. Army CECOM Collaborative Telemaintenance Project Phase I Demonstration Briefing July 31, 2002 Alan Johnston MIMOSA Kenneth Bever MIMOSA Bob Walter Penn State ARL U.S. Army Collaborative Telemaintenance Demonstration Revised 07/03/2002 Phase I Demonstration Demo Architecture Based on reusable MIN-Client & MIN- Server Components Maintenance Technician (MT) Simulated Platform (SP) Condition Data Request for data CMA Showing Measurement Events In Alarm Condition data Failure and diagnostic info Request for work PMA Data Services (PDS) MIN-Clients Reg Dyn Maintenance Subject Matter Expert (SME) Central Maintenance Aid (CMA) User Interface (CGUI) CMA Data Services (CDS) CMAG { MIN-Clients Reg Dyn Trend Work XML User Interface (PGUI) MIN-Servers Portable Maintenance Aid (PMA) MIN-Servers Reg PMA Database Services (CDBS) XML Reg Dyn Trend Work CMA Database Services (CDBS) Persistent DB } PMAG Trend Work Dyn Trend Work Persistent DB MIN-Client & MIN-Server are Trademarks of MIMOSA

25 UNCLASSIFIED Platform Life-cycle Information Management Concept Mapping- Aerospace & Defense Industry Aerospace and Defense Industry Developed Life-cycle Reference Data Exchange Sets OAGIS Process Industry Developed, Ontology-based Geometry, Topology and Reference Information Standards Cross Industry Developed Physical Asset Management Standards (Sensor To Enterprise) STEP PLCS DEXs GEIA 927 ISO &4 GEIA STD 0007 MIMOSA OSA-EAI OSA-CBM ASD S1000D Government Developed Military Platform Element Definitions in ISO STEP AP Formats Aerospace and Defense Industry Developed IETM Standard 6 Yourfilename.ppt UNCLASSIFIED

26 Oil and Gas Industry Adoption of Standards BP Refining s Portal: Use of standards and future needs Michael Knight - BP Refining Supply Chain Advisor ARC Next Generation Manufacturing Forum, February 2006

27 BP Refining Vision of the Future of Standards-Circa 2006 Mapping of data models to requirements Plant Lifecycle Engineering Procurement Construction Operation Maintenance PIDX API690 Crude Assays Spare Parts Lists MSDS Stores Inventory Materials Model Equipment Datasheets Bill of Material Vendor Data Operations Procedures Equipment & Alarm Configuration Operating Envelopes Maintenance Procedures Job plans Equipment Model Mimosa ISA-95 Service Contracts Contracted services tracking Operator Unit knowledge Trade skills register Personnel Model ISO15926 Process Simulations Purchase Requests Construction Schedule Calculations Project P&ID s Purchase Orders Invoices As-built P&ID s Hazop minutes Shift roster Daily plans Stock progressions Price sets Process Data Tank inventories Lab results Bill of Lading Transfer Advices Operator Logs Work requests TAR plans PM program Inspection schedule Maintenance roster Equipment calibration schedule TAR reports Inspection records Work Order History Work Permits Plans Model Actuals Model API610 OPC API689

28 bp data model map plant lifecycle engineering procurement construction operation capability materials model Material Specifications Piping Specs. Material Master Catalog Tool Catalog Crude Assays MSDS Spare Parts Lists Stores Inventory Reliability Data equipment model Vendor Catalogs Bill of Material As-installed Equipment Data Operations Procedures Equipment & Alarm Configuration Operating Envelopes Maintenance Procedures Job plans As maintained eqpt. data As operated reliability data personnel model Vendor & Engineering Contracts Service Contracts Contracted Services Contracts Operator Unit knowledge Trade skills register Root Cause Analysis Data Work requests plant model Design Requirements Purchase Requests Construction Schedule Shift roster Daily plans Stock progressions Price sets TAR plans PM program Inspection schedule Maintenance roster Equipt. Calibration Equipt. Capability Forecast actuals model Calculations Project P&ID s Purchase Orders Invoices As-built P&ID s HAZOP minutes Tag Monitoring Locations Process Data Tank inventories Lab results Bill of Lading Transfer Advices Operator Logs TAR reports Fault data w Op Params Component tracking Inspection records Work Order History Work Permits PISTEP PIDX ISA95 OPC MIMOSA ISO14224 October 13, 2011 ISO Chevron 2007

29 LEVERAGING THE ISO PROCESS FOR ESTABLISHING STANDARDS AND SPECIFICATIONS

30 ISO TC184 Manufacturing Asset Management Integration Task Force March 2009 Total Asset Life-Cycle Summary FIATECH POSC CAESAR Commissioning MIMOSA/OpenO&M Continuous Improvement Feedback Loops Product Design Asset MFG Construction Operations & Maintenance (O&M) End of Life Product/Asset/Plant/Facility/Vehicle Life-Cycles SC1 & SC4 Other Standards IEC TC 65 Standards SC5, SC5-IEC/JWG5, SC4-SC5/JWG8 OpenO&M & Other Standards Other Standards ISO/IEC UID DB 1 DB 2 DB 3 DB 4 DB N DB N+1 DB N+2 DB N+4 Services Oriented Architecture Using Standards-based Federated Data Model

31 ISO TC 184/WG 6 Oil and Gas asset management operations and maintenance Interoperability (OGI) Technical Specification Project Update Alan T. Johnston Convener Nils Sandsmark Co-convener September 23-25, 2012 Orlando, FL ISO TC 184/WG 6

32 Scope and Deliverables The OGI TS specifies the use of a combination of ISO and industry standards to meet the interoperability requirements of the Oil and Gas industry and appropriate closely related industry groups such as the Petrochemical industry. Major associated deliverables include: Industry developed and owned Pilots driven by industry Use Cases Downstream Pilot Upstream Production Optimization and Drilling Automation Pilots Industry developed and owned Use Cases are prioritized by owner/operators and incorporated by reference Industry developed and owned pilot & Compliance Data Sets are incorporated by reference Downstream Data Set Plant Light Ends Unit with debutanizer and depropanizer towers Upstream Drilling Automation, Rigs and W ells Construction Data Sets with SPE DSATS ISO TC 184/WG 6

33 Reference Information Environment ISO Engineering & Construction PCA RDL/Ontology Context for Collaboration Semantic Context Enterprise Business Systems Transform Engine OpenO&M Information Service Bus Controls Physical Assets Execution Environment P2B Stack ISO MIMOSA O&M Requirements Repository Registry ISO ISO TC 184/WG 6

34 OGI Use Cases key industry use cases 1. digital handover as-designed/engineered/built O&M information from engineering, procurement, construction phase to O&M phase 2. recurring updates - send engineering upgrades to O&M systems 3. field engineering changes sent to engineering (bottom up) 4. on-line product data library updated with engineering reference information (asset based data) 5. operations & maintenance configuration changes (e.g. remove/replace transmitter) 6. preventive maintenance (PM) triggering 7. condition-based maintenance (CBM) triggering 8. early warning notification 9. incident management actual & near-miss information captured and escalated along the lines of accountability 10. O&M systems information provisioning Industry Use Cases 1. Upstream Production Optimization 2. Drilling Reporting 3. Production Reporting 6 ISO TC184

35 Some Relevant ISO Related Activities ISO TC 67 Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries ISO TC 108 Mechanical vibration and shock ISO TC 184 Industrial automation systems and integration SC5 Condition monitoring and diagnostics of machines SC4 Industrial Data SC5 Architecture, communications and integration frameworks ISO Petroleum, petrochemical and natural gas industries -- Collection and exchange of reliability and maintenance data for equipment ISO MIMOSA OSA-CBM WG6 Formats and methods for communicating, presenting and displaying relevant information and data Data for Process Industries Product data representation and exchange STEP/PLCS OASIS Collaborating on the deployment of an international standard for product data exchange (ISO 10303) ISO MIMOSA OSA-EAI WG7 Diagnostic and maintenance applications integration

36 DSA-TS Drilling Automation SLC Conf Call Aug 13 th 2012 Pradeep Annaiyappa Clinton Chapman Alan T Johnston Moray Laing

37 ISO Application Domain Integration Diagram Application Domain Integration Diagram A4.1 Intra-enterprise activities: Business Planning, Orders & Production, and Maintenance A4.2 Inter-enterprise activities: Supply Chain Planning, Logistics Strategy Level R4 Enterprise / Site A3.1 - Operations Planning & Scheduling A3.2 Capability Assessment & Order Fulfillment A3.3 - Maintenance Planning & Scheduling Level R3 Area A2.1 - Supervisory Control & Human- Machine Interface A2.2 - Asset Prognostics and Health, Quality, Safety, & Environmental Management A2.3 - Maintenance Execution & Tracking Level R2 Work Center A1.1- Control, I/O,Data Acquisition, Data Historian, Asset Utilization, & Displays A1.2 - Asset Condition Monitoring & Sample / Test / Diagnostic & Quality Monitoring A1.3 - Asset Configuration, Calibration & Repair / Replace Level R1 Work Unit A0.1 - Resource Identification and Location Resources ( Material / Personnel ) A0.2 - Asset Identification and Location Assets (Equipment / Facilities / Serialized Components / Sensors / Transducers / Software / Documents) Level R0 Asset ISO TC184

38 Global Collaboration Center for Integrated Engineering Asset Management (CIEAM) Energistics FIATECH MIMOSA/OpenO&M POSC Caesar Association Global cooperation between industry organizations to enable open standards-based interoperability for asset management through an industry-use case driven solutions process ISO TC 184/WG 6