Evidence of Performance Burglar resistance

Transcription

1 Test Report No PR02 (PB-C01-05-en-02) Client ALUMIL S.A. Industrial Area Kilkis Greece Product Burglar resistant Smart SD77 panel door RC 2 Designation SMART DOORS Overall dimensions (W x H) 1,100 mm x 2,200 mm (Frame) Material, System Aluminium profiles with thermal break, SD77 Basis DIN EN 1627 : 2011 Pedestrian doorsets, windows, curtain walling, grilles and shutters Requirements and classification DIN EN 1628 : 2011 DIN EN 1629 : 2011 DIN EN 1630 : 2011 Replaces test report PR02 (PB-C01-05-en- 01) dated Representation Attack side Closing face as per EN Type of opening Single leaf Glazing -/- Hardware Installation Special features -/- ift Rosenheim point locking system Secury Automatic as per DIN Class 3 / GU Half set B as per DIN EN 1906 class 2 (digit 7) / GU Double cylinder 5012 as per DIN Class 71 BZKB / GU 3 hinges / SAVIO As per installation instructions by the client ALUMIL S.A. RC 2 Instructions for use This test report serves to demonstrate the burglar resistance Validity The data and results refer solely to the tested and described specimen. The burglar resistance test does not allow any statement to be made on any further characteristics of the present structure regarding performance and quality. In deviation from the tested design the following size modifications are permitted: in width +10% and 20% in height +10% and 20% s on publication The ift- Guidance Sheet Advertising with ift test documents applies. The cover sheet can be used as an abstract. Ve-Prü-1978-de Konrad Querengässer, Dipl.-Ing. (FH) Head of Testing Department Security/Safety Testing Florian Willer, Dipl.-Ing. (FH) Operating Testing Officer Security/Safety Testing Contents The report contains a total of 33 pages 1 Object 2 Procedure 3 Detailed results Annex 1 (9 pages) Annex 2 (2 pages) Annex 3 (8 page)

2 Page 2 of 14 Client ALUMIL S.A., Kilkis (Greece) 1 Object 1.1 Description of test specimen (all dimensions in mm) Ve-PB de Product burglar resistant Smart SD77 panel door RC 2 Type of installation / wall type Manufacturer steel frame INTERNO DOORS Date of manufacture 05/06/2016 Product designation Profile system SMART DOORS SD77 Attack side closing face as per EN Opening direction Closed condition inward opening closed, fastened and locked Clear opening dimensions (W x H) 958 mm x 2107 mm Overall leaf dimension (W x H) Coordinating dimensions/ overall frame dimension (W x H) Frame / door frame Type, manufacturer Material Profile system Profile section / profile cross section (W x T) Reinforcement profile - Frame joints Type, manufacturer Fixing method/fasteners Additional profile Type, manufacturer Material Profile system Profile section / profile cross section (W x T) Reinforcement profile - Frame joints Type, manufacturer 1009 mm x 2146,5 mm 1100 mm x 2200 mm S77586 aluminium profiles with thermal break SD77 71 mm x 77 mm aluminium press cleat corners with double crimp No and , ALUMIL SA mitred and bonded threshold S77774, ALUMIL aluminium profiles with thermal break SD77 21,75 mm x 77 mm threshold cap for S77774 Polyamide, ALUMIL SA Details No Fixing method/fasteners Leaf member Type, manufacturer Material Profile system Profile section / profile cross section (W x T) Handle height Reinforcement profile - screw-fastened to frame and sealed using pourable sealant S77868, ALUMIL aluminium profiles with thermal break SD77 84 mm x 73,5 mm 1020 mm

3 Page 3 of 14 Client ALUMIL S.A., Kilkis (Greece) Ve-PB de Leaf weight Frame joints Type, manufacturer Fixing method/fasteners Supplementary profiles Type, manufacturer Material Profile system Profile section / profile cross section (W x T) Reinforcement profile - Frame joints Type, manufacturer - Fixing method/fasteners - Others - Gasket/seal Frame seal 48 kg aluminium press cleat corners with double crimp No / ALUMIL mitred and bonded floating profile (between frame and panel) S77996, ALUMIL aluminium profile SD mm x 41 mm inserted into profile S77868 Type / manufacturer Type / material Position Corner design Leaf seal centre tubular seal, EPDM, extruded on three sides continuous around perimeter bonded Type / manufacturer Type / material Position tubular seal, EPDM, extruded on four sides continuous around perimeter Corner Design bonded using shaped corner pieces No Leaf seal internal Type / manufacturer Type / material Position Corner design Threshold seal Type / manufacturer tubular seal, EPDM, extruded on four sides continuous around perimeter bonded PVC, company BMP Type / material No Position Corner design Others - Rebate design Frame / leaf Leaf Air gap / gap sizes horizontal at bottom none on hardware level single rebate single rebate theoretical: on lock side: 5 mm on hinge side: 5 mm at top: 5 mm at bottom: 16.8 mm

4 Page 4 of 14 Client ALUMIL S.A., Kilkis (Greece) Ve-PB de Construction joint / shadow joint Infill Type / manufacturer -/- Overall dimension (W x H) Visible size (W x H) Edge cover - Total thickness Configuration Facings - Cover plate Core Frame (type, dimension) / Compound (of layers) Reinforcement - Panel weight Other Mounting of infill panel Sealing system Internal Type / manufacturer material External Type / manufacturer Fixing method/fasteners Type / manufacturer Type Support / setting blocks Panel beads Type, manufacturer Material Profile section / profile cross section (W x T) Reinforcement profile - Fixing method/fasteners Type Distance between fixings Others measured: on lock side: V1: 6.2 mm, HS: 6.7 mm, V2: 7.0 on hinge side: B1: 8.1 mm, B2: 9.6 mm,b3: 9.0 mm at bottom: 7 mm at top: 7 mm 5 mm panel 948 mm x 2097,5 mm 948 mm x 2097,5 mm internal: 798 mm x 1936 mm 45 mm 3 mm aluminium panel / 40 mm polyurethane foam panel / 2 mm aluminium aluminium polyurethane foam two component adhesive 2560A & 2560B 70 kg/m² dry , Alumil EPDM double-sided adhesive tape ACXplus 7074 / Tesa bonded PU 40FC, Durapan one component adhesive S60435, ALUMIL SA aluminium profile 26,5 mm x 26,4 mm butt-jointed and bolted clamped and screw-fastened to horizontal beads 15 mm from corner, 811 mm between on sides in between

5 Page 5 of 14 Client ALUMIL S.A., Kilkis (Greece) Ve-PB de Hardware of doorset Lock Type Type / manufacturer active leaf 3-point locking system GU- secury Automatic DIN Class 3 Main deadbolt could not be pushed back Backset Distance Handle pin Design of faceplate Dimensions of faceplate (WxHxT) Material thickness Fixing method/fasteners Width of lock case Depth of lock case Additional lock case guide - Additional drill protection plate - Distance A Deadbolt projection Deadbolt bite/position Others Strike plate, Type Type / manufacturer Material Dimensions (W x H) Thickness Fixing method/fasteners 45 mm 92 mm 8 mm U-faceplate 24 mm x 6 mm x 2110 mm 2.5 mm countersunk head screws Ø 3.9 mm x 19 mm 200 mm 50 mm at top: 360 mm V1 at bottom: 260 mm 20 mm HS / 19 mm V1 and V mm U-faceplate / GU steel 24 mm x 6 mm 2,5 mm countersunk head screws Ø 3.9 mm x 19 mm (11 pcs.) Deadbolt hole HS: 12 x 62 + additional steel reinforcement V1 and V2: 14 x 40 + deadbolt protection Security furniture / handle Design Rosette Type / manufacturer Half set with backplate and knob / GU B DIN EN 1906 class 2 (digit 7) Material Drill protection Extraction protection Supporting cam length Thickness of external plate Fixing of external plate steel yes yes Others -/- Profile cylinder Type 8 mm 2 screws, M6 x 80 mm double cylinder

6 Page 6 of 14 Client ALUMIL S.A., Kilkis (Greece) Type / manufacturer Length of profile cylinder Drill protection Extraction protection Others Hinges Type Type / manufacturer Number 3 Material Hinge length Hinge-roll diameter Hinge pins diameter / material Fixing method/fasteners (frame / leaf) Position Others 5012, GU DIN Class 71 BZKB 100 mm existent existent two-part , SAVIO aluminium 167 mm 24 mm stainless steel frame: screw-fastened using 4 countersunk head screws 4.2 Ø x 22 L and leaf: 2 countersunk head screws 4.2 x 19 in galvanized steel BBL1: 282 mm from top edge of panel to centre of hinge BBL2: 784 mm from top edge of panel to centre of hinge BBL3: 280 mm from bottom edge of panel to centre of hinge Fixing of test specimen to subframe / supporting construction Fasteners Type Manufacturer Fasteners spaced from corners between Details Thickness of wall connecting joint Filling of wall connecting joint M7.5 x 80 mm flat countersunk, TORX 200 mm on hinge side 110 at bottom and top hinge at top side 2 screws see drawing spacer blocks towards mounting frame in the area of fixing points and locking points 5 mm plastic shims and silicone The description is based on information provided by the client and inspection of the test specimen at the ift. (Item numbers/designations as well as material specifications have been provided by the client unless stated ift tested".) Dimensions noted in the product description is relevant Test specimen representations are documented in the Annex "Representation of product/test specimen. The design details were examined solely on the basis of the characteristics / performance to be classified. The drawings are based on unchanged documentation provided by the client unless stated otherwise. Ve-PB de

7 Page 7 of 14 Client ALUMIL S.A., Kilkis (Greece) 1.2 Sampling The below sampling data were provided to the ift: Sampling by: ALUMIL S.A. Date: Verification: Delivered on: ift Rosenheim did not receive a sampling report. ift-specimen-no: PK01 / WE: Procedure 2.1 Method Basis DIN EN 1627 : 2011 DIN EN 1628 : 2011 DIN EN 1629 : 2011 DIN EN 1630 : 2011 Boundary conditions Deviation Pedestrian doorsets, windows, curtain walling, grilles and shutters Requirements and classification Determination of resistance under static loading; Determination of resistance under dynamic loading Determination of resistance to manual burglary attempts as specified by the standard requirements There were no deviations from the test methods and test condition, respectively Test sequence Resistance under static loading test specimen 1 Resistance under dynamic loading test specimen 1 Resistance to manual burglary attempts test specimen 1 Pre-test test specimen 1 Resistance to manual burglary attempts Main test test specimen 2 The hardware elements used were tested for conformity to the requirements set out by DIN EN 1627 : 2011, Table B Brief description of procedure EN 1628 specifies the test method to determine the resistance to static loading. EN 1629 specifies the test method to determine the resistance to dynamic loading. EN 1630 specifies the test method to determine the resistance to manual burglary attempts with defined tools. Any deviations from the test methods of ambient conditions are presented in the detailed results. Ve-PB de

8 Page 8 of 14 Client ALUMIL S.A., Kilkis (Greece) 3 Detailed results Ve-PB de

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14 Page 14 of 14 Client ALUMIL S.A., Kilkis (Greece) 4 Evaluation The test result confirms compliance with the requirements set out by DIN EN 1627:2011 for resistance class RC 2. ift Rosenheim Ve-PB de

15 Annex 1 Design sheets Page 1 of 8

16 Annex 1 Design sheets Page 2 of 8

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23 Annex 2: Representation of test specimen Page 1 of 2 Photo 1 Front view of specimen Photo 2 Hinge of specimen Photo 3 Main lock Photo 4 Auxiliary lock Photo 5 Damage caused by manual test of main lock Photo 6 Damage cause by manual test on lock side, at bottom Ve-PB de

24 Annex 2: Representation of test specimen Page 2 of 2 Photo 7 Damage caused by manual test on lock side, at top Photo 8 Damage caused by manual test of panel Ve-PB de

25 Annex 3: Installation/assembly documents Page 1 of 9

26 Annex 3: Installation/assembly documents Page 2 of 9

27 Annex 3: Installation/assembly documents Page 3 of 9

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30 Annex 3: Installation/assembly documents Page 6 of 9 Spacer blocks are mandatory. i.a. Florian Willer, ift Rosenheim

31 Annex 3: Installation/assembly documents Page 7 of 9

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33 Annex 3: Installation/assembly documents Page 9 of 9