Contents. 1. Rotary Engineering Corporate Profile. 2. Thai Rotary Engineering Public Company Limited 3. Project Showcase

Transcription

1 ROTARY

2 Contents 1. Rotary Engineering Corporate Profile 2. Thai Rotary Engineering Public Company Limited 3. Project Showcase 2

3 ROTARY 3

4 About Rotary Chairman s Statement o o o o ROTARY is one of the region s leading oil and gas infrastructure services companies with extensive international experience offering fully integrated engineering design, procurement, and construction (EPC) services to the oil and gas, petroleum, petrochemical and pharmaceutical industries. Headquartered in Singapore, Rotary has established a strong presence in the Asia-Pacific region and continues to make its mark as a global player. Established in 1972, Rotary has forged a reputation built on its hallmark traits of providing quality services, within budget, safely and on-time delivery. Today, Rotary boasts a total strength of over 7,000 employees which include a highly and multi-skilled workforce that forms the mainstay of its core EPC services. Singapore remains a key market for Rotary while it actively seeks business opportunities overseas. Rotary has subsidiaries and associate companies in Malaysia, Thailand, Indonesia, India, Oman, Vietnam, Saudi Arabia and the United Arab Emirates. Rotary is ISO 9000, ISO14000, OHSAS certified and is listed on the mainboard of the Singapore Exchange since

5 Why Rotary 5

6 Our Vision, Mission, HSE Policy Statement & Core Values OUR VISION We aspire to be an excellent global engineering, procurement and construction company. OUR MISSION Our mission is to provide quality services that consistently meet our clients' needs and expectations through excellence in our operations. HSE POLICY STATEMENT Our mission is to provide a safe working environment for our employees, protection of the environment, safeguarding owners' plants and equipment. CORE VALUES S - Safety above all, to protect our equipment, the environment and ourselves T - Teamwork to achieve quality products and services R - Recognition of employees' contribution and development of their potential I - Inculcation of continuous work improvement as our culture D - Development of pride and ownership in our work E - Excellence in all our efforts to meet our vision 6

7 Our Commitment to Safety, Quality & Productivity 7

8 Global Workforce Ready, Anytime, Anywhere. Our projects take place around the world so we have to be able to mobilize the right people where they are needed with greatest speed and highest efficiency level. Our Global Work Force (GWF) scheme allows us to do just that. Through GWF, we have grown our own team of engineers and craftsmen who are readily deployed anywhere in the world and attuned to the Rotary Brand of Service Delivery. Our Overseas Training and Test Centres in China, India and Saudi Arabia serve to strengthen our workers language and technical skill sets. To date, we have trained over 1,000 employees to levels of high skills proficiency and it s our clients who are benefiting from this growing workforce of technical experts. We build smart teams. 8

9 ROTARY WORLDWIDE 9

10 Rotary Group of Companies SINGAPORE HEADQUARTERS No. 17 Tuas Avenue 20 Singapore Tel: (65) Fax: (65) OVERSEAS OFFICES SINMEC ENGINEERING SERVICES (INDIA) PRIVATE LIMITED West Minister Building", New No.70, Old No.108, Dr. Radha Krishnan Salai, Mylapore, Chennai Tel: (91) Fax: (91) BATAM, INDONESIA Jalan Brigjen Katamso, 6KM Tanjung Uncang Batam, Indonesia Tel: (62 778) Fax: (62 778) JAKARTA, INDONESIA Menara BCA 50th Floor JL. MH. Thamrin No Jakarta, Indonesia Tel: (62 21) Fax: (62 21) MALAYSIA 16 Jalan PJS 7/21, Bandar Sunway Petaling Jaya 46150, Selangor Malaysia Tel: (603) Fax: (603) SINGAPORE No. 61 Jurong Island Highway Singapore Tel: (65) Fax: (65) SAUDI ARABIA PO Box Jubail Industrial City Kingdom of Saudi Arabia Tel: (966 3) Fax: (966 3) Fax: (966 3) THAILAND 168 Moo5, Sumnaktorn Subdistrict Banchang District Rayong 21130, Thailand Tel: (66) (0) Fax: (66) (0) UNITED ARAB EMIRATES Fujairah Free Zone Phase II Block E PO Box 5052, Fujairah United Arab Emirates Tel: (971 9) Fax: (971 9)

11 1. Corporate Profile 2. Thai Rotary Engineering Public Company Limited 3. Project Showcase 11

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13 Thai-Rotary Engineering Public Limited Company has been in Thailand for 20 years 1993 Established 1999 Achieved ISO 9001 : 1994 Certification Certified: -ASME U, S and National Board of Boiler and Pressure Vessel R stamp -ASME PP stamp - U2 Stamp 2008 Converted to Public Company Limited, with registered capital THB 300,000,000 Certified for TIS/OHSAS by SGS 2013 Celebrated TREL s 20 Years Anniversary 13

14 TREL is ISO, TIS and OHSAS Certified

15 ASME U, U2, S, PP and The National Board R, NB Certificates 15

16 TREL is proud to have received multiple awards in Safety and Project Achievements 16

17 Rotary s Expertise o o o o o o o Bulk liquid storage terminals Integrated tankfarms (offsite & utilities) LPG storage facilities Petroleum refineries Petrochemical & chemical plants Jetty topsides Process modules 17

18 Why Thai Rotary Engineering Perfection Is In The Details At Rotary, we believe that a firm foundation is key. And in our scope of services, that foundation is laid at the design phase. Here we have it planned and drawn to perfection thanks to our elite team of multidisciplined engineers. Disciplines include: process/chemical, civil and structural, mechanical, piping, tankage, electrical and instrumentation engineering.with the support of our design centres in India and Thailand as well as our 3D modeling centre in China (using the state-of-the-art Smart Plant suite of products for EDMS, 3D modeling and other design work), our engineering team in Singapore lays the foundation for each outstanding project that bears the Rotary mark of quality. More than 200 multi-disciplined design engineers 18

19 Engineering: Global Offices with Smart Tools Engineering Services 3-D modeling Singapore ~147 pax Thailand ~26 pax India ~24 pax Feasibility study Pressure vessel design FEED study Procurement assistance Basic engineering Construction support Detailed engineering Our Thailand team s strength and expertise is strongly focused on Tankage and Mechanical Works. 19

20 TREL s Engineering Expertise Discipline Tankage Piping Design of API 650 and API 620 Storage Tanks with Cone, Dome or Floating-Roof Configuration Detailed Tank Construction drawings Aluminum or CS Internal Floaters Tank's Fire-Fighting Systems (Water Spray and Air Foam Systems) Sizing and Selection of Tank's Accessories and Appurtenances Spiral Staircase and Tank Bridge Design Equipment Layouts and Plot Plans Product, Utility and Fire-Fighting Piping Design/Stress Analysis Piping System Layouts - Products, Utilities and FireFighting Piping Isometric Drawings Pipe Spool Sheets for Shop-Fabrication Pipe Support Design Piping Classification and Material specification 20

21 TREL s Engineering Expertise Discipline Pressure Vessel Design of ASME Section VIII for Spherical Tanks, Pressure Vessels, Columns Reactors ASME Certified U,U2, R, S, PP & NB Finite Element Analysis All kinds of construction materials CS, SS, Duplex, etc. S & T Heat Exchanger Design of ASME Section VIII and TEMA Standard for Shell & Tube Heat Exchangers Thermal Design & Calculation by HTRI Finite Element Analysis All kinds of construction materials CS, SS, Duplex, etc. 21

22 TREL s Engineering Expertise Discipline Civil and Structural Electrical & Instrumentation Foundations Reinforced Concrete Structures Steel Structures Oily and Product Waste Water Drainage Systems Infrastructures Building Works Design Specifications Construction Specifications Design Calculations and Computer Analysis Steel Detailing Supply, Distribution, Protection, Communication, Security and UPS Systems Substation and Switch room Design Local and remote instrumentation design Tank Instruments and Gauging Systems Process and TUV certified Programmable Logic Controllers Truck and Railcar (Un)loading Systems Emergency Shutdown and Safeguarding Systems Specification and Requisition of E&I equipment 22

23 TREL: Precise Engineering and 3D Tank Design 23

24 PROCUREMENT & LOGISTICS We re Well Connected Our depth of presence in the industry over the years has meant that we have built up a vast network of trusted suppliers with reliable products. As a result, you benefit from the cost savings we enjoy through bulk procurement. And because our expeditors keep a very tight watch on schedules, you can be assured that materials will arrive on time. With Rotary by your side, gone are the days when late delivery of supplies delay completion of your projects. It is often our clients who set their own budgets, brief us on the brand and quality of materials preferred. We ensure we stick to specifications and keep things within parameters because we can.because we are connected, you are too. Our one-stop solution provides 3rd-party logistics and warehouse management for bulk materials, engineered equipment and spares 24

25 Procurement: Centralized Buying & Material Management System Services and Capabilities Vendor Pre-qualification Tender, preparation and evaluation of material bids Contract negotiation Equipment specifications Procurement of equipment and materials Inspection services (Shop and Field) Warehousing Cost reporting to clients Custom clearance Import and re-export BOI privilege Over size cargo Special air freight 25

26 CONSTRUCTION TANKAGE MECHANICAL E&I CIVIL PROCESS PLANT Rotary has a long history of providing multi-disciplinary, turnkey EPCM solutions in the fields of bulk liquid storage terminals, tank farms, offsite and utilities for refineries and petrochemical plants. In short, we know precisely what it takes when it comes to designing and constructing tanks for bulk liquid storage. Our tankage capabilities include full EPCM tankage solutions, prefabrication of tank plates, spiral staircases, tank bridges, accessories and appurtenances. Our capabilities extend to tall tank types including spheres, double-walled tanks, low temperature tanks, horizontal vessels ("Bullets"), cone roof, dome roof and floating roof tanks. To be time and cost effective during the construction process, Rotary also utilizes mechanization and automation such as automated vertical and horizontal welding machines to enhance productivity. We are also tank erection specialists of API 650 & API 620 standards and hold ISO 9001:2008, ISO 14000, OHSAS certifications; ASME U, S, PP, U2 and R stamps for pressure vessel fabrication and an approved vendor for Saudi Aramco. 26

27 TREL offers both shop fabrication and field erection construction services to serve valued clients Total Area : 68,800m 2 (43 Rai) Shop Floor Area : 11,500m 2 Workforce : Staff 220 Shop : 150 Field : 1,000 Production/Month Shop (Structure): Ton Shop (Tankage):2,000 Ton Field Erection:2,000 Ton 27

28 Thai-Rotary s Workshop and Fabrication Yard 28

29 Workshop Equipment 29

30 Workshop Equipment 30

31 Welding Processes/ Machines for Fabrication 31

32 Welding Processes/ Machines for tank erection 32

33 Inspection and Testing Tools & Equipment 33

34 1. Rotary Engineering Limited Corporate Profile 2. Thai Rotary Engineering Public Limited Corporate Profile - Shop Fabrication and EPC - Project Track Record 34

35 TREL fabricates various equipment for the Oil & Gas industry 35

36 TREL fabricates various equipment for the Oil & Gas industry 36

37 TREL fabricates various equipment for the Oil & Gas industry Project Description Column De-sanding Package of PTTEP LKU-F Project for Schlumberger (September 2015) 37

38 We fabricate and transport heavy and over-sized equipment for our valued clients Project Description 4.7m D by 34m length, 108 ton Purge Bin for delivery to JG Summit Petrochemical, Philippines. 38

39 We fabricate and transport heavy and over-sized equipment for our valued clients Project Description 5.6 m. D x 25 m. L, 85 tons Storage Drum for Uhde (Thailand) Limited 39

40 1993: Thai Tank Terminal Naptha Tanks, Thailand Project Description 1 x 5,500 cbm EFT Naptha Tank (60m D and 20m H) 1 x 2,500 cbm EFT Naptha Tank (40m D and 20m H) SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction and associated Piping,Mechanical,Civil & Structural, E&I works. 40

41 1995: TPI (IRPC) Crude Oil Storage Tank, Thailand Project Description 4 x 110,000 cbm single deck EFT tanks Each tank 80m D, 23m H SCOPE OF WORK 1. Supply 2. Fabrication 3. Erection 41

42 1997: Map Ta Phut Tank Terminal, Thailand Project Description 3 x 100,000 cbm double-deck EFT tanks SCOPE OF WORK 1. Fabrication 2. Erection 42

43 2000: Thai Tank Terminal Phenol & Acetone Tanks, Thailand Project Description 4 Dome Roof Tanks Total capacity 30,750 cbm SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction 43

44 2001: ABB-Petrofac Ohanet Development Project, Algeria Project Description 4 x 550 cbm Spherical Tanks Each tank 10.2m D SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction TREL s first overseas project, successfully delivered in 12 months. 44

45 2004: PTT PCL LPG Spherical Tank, Thailand Project Description 1 x 6,000 cbm spherical storage tank SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction This project was TREL s first LPG tank project in Thailand. 45

46 2006: RRC (PTT GC) Condensate Storage Tank, Thailand Project Description 3 x 100,000 cbm double deck EFT tanks (78m D, 23m H) 2 x 1,005 cbm cone roof tank (12.5m D, 13m H) SCOPE OF WORK 1. Engineering 2. Fabrication 3. Erection 46

47 2006: TPC Vina VCM Spherical Storage Tank, Vietnam Project Description 1 x 10,000 cbm spherical tank 26.8m D SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction 47

48 2006: ATC II (PTT GC) Tank Farm, Thailand Project Description Total 32 nos. of atmospheric tanks and 2 nos. of spherical tanks Total capacity 121,700 cbm SCOPE OF WORK 1. Fabrication 2. Erection (with U2 Stamp) 48

49 2006: TPX (Bechtel) Revamp Project, Thailand Project Description SCOPE OF WORK 10 nos. of atmospheric cone roof tank Total capacity 30,440 cbm 1. Engineering 2. Procurement 3. Construction 49

50 2006: MOC Tank Farm Unit Project, Thailand Project Description 11 nos. atmospheric tanks and 9 nos. spherical tanks Total capacity: Atm 143,000 cbm Spherical 44,700 cbm SCOPE OF WORK 1. Engineering 2. Procurement 3. Construction and associated Piping,Mechanical,Civil & Structural, E&I works. 50

51 2006: MOC Tank Farm Unit Project, Thailand

52 2006: Universal Terminal Project, Singapore Project Description 73 nos. of Atmospheric Tanks Total capacity of 2.3 million cbm SCOPE OF WORK 1. Construction 52

53 2008: PTTAC AN and MMA Project, Thailand Project Description 15 nos. of atmospheric tanks and 2 nos. spherical tanks (with U2 Stamp) Total capacity: Atmospheric Tanks- 30,550 cbm; Spherical Tanks 4,800 cbm SCOPE OF WORK Atmospheric Tanks 1. Fabrication 2. Erection Spherical Tanks 1. Engineering 2. Procurement 3. Construction 53

54 2009: PTTTANK Ammonia Tank & Facilities Project, Thailand Project Description 1 no. of Double Wall (Full Containment) tank Total capacity: 50,000 cbm. Associated facilities including In-tank submersible pumps, Marine Loading Arm, BOG Compressors, LP Ground Flare, Heating unit, Piping Work, Civil & Structural Work, E&I Work SCOPE OF WORK 1. Engineering 2. Procurement Construction & Commissioning

55 PTTGC - Butene-1 Storage Tank Project Thailand SCOPE OF WORK Engineering Design, Procurement and Construction: 1. Civil 2. Sphere Tank Project Title Client Main Contractor Butene-1 Storage Tank Project PTTGC Rotary Engineering Ltd Date of Commencement Feb 2012 Date of Completion May

56 PTTGC - Butene-1 Storage Tank Project Thailand Project Description Basic and detailed engineering for 1 no. of Spherical tank which involves civil (foundation and dike) works. Spherical tanks design under ASME Section VIII Div. 2 (with U2 Stamp). Tanks (empty weight) 560 tons Engineering, Procurement, Construction, Testing, Precommissioning, Mechanical Completion and putting into service of the Facilities until Notice of Mechanical Completion Spherical tank product: Butene-1 (C4H8). 56

57 : PTTLNG Phase II Project 57

58 : PTTLNG Phase II Project 58

59 LNG Receiving Terminal Expansion Project Phase II. Project Description : Fabrication & Construction for Mechanical work for 2 nos 160,000 m 3 /tank Scope of Work : Construction Client : IHI Corporation Owner : PTTLNG Company Limited Project Location : Map Ta Phut Industrial Estate, Rayong, Thailand Duration : July December

60 Project Group Reference Singapore Parallel Train The Singapore Parallel Train project is an integrated petrochemicals project that started construction in the refinery and chemical hub of Jurong Island. The project includes a steam cracker ethylene complex and two downstream plants for the production of various petrochemicals. 337,000 diameter-inch piping fabrication and erection 127,000 diameter-inch small bore fabrication Underground piping works includes excavation, backfilling, concrete & steel bar reinforcement 60

61 Other Project Showcase / Process Plants Other Process Plants Shell Mono Ethylene Glycol Plant ITRO ISOTHERM Power Plant Neste Oil Singapore - Neste Biofuel Nexsol Singapore - Nexsol Biodiesel Plant Shell Eastern Petroleum - Shell Ethylene Cracker Comple t Shell Eastern Petroleum - Shell Houdini Bukom Refinery Modification Stepan Asia Pte Ltd - Stepan Phase 1 61

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67 ROTARY 67