Sommer Precast Technology. Automated Concrete Precast Production Plants
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1 Sommer Precast Technology Automated Concrete Precast Production Plants
2 over 150 years of experience in mechanical and plant engineering Mill builder Franz Jakob Sommer sets up his first workshop in Landshut. Delivery of first production mould Patent Shuttering Robot MFSR 2011 Market introduction of IPAR today Production Engineering and Automation Systems for the Prefabricated Concrete Element Industry New developments: MFSR / IPAR / JFI / WCS / TPM and many more Sommer image video
3 Production range - Stationary casting moulds for girders, beams, and TT-moulds
4 - Battery moulds, solid walls production Production range
5 - Long bed line production, solid slabs, filigree slabs Production range
6 Half automated production - SHUTTLE PROCESSING PLANT SPP Economical solution for capacities between 150 m²- 500 m² concrete walls/day SYSTEM ADVANTAGES Designed and suitable for mobile field factory Simple and quick assembly and disassembly All equipment useable in the next investment step in a Pallet Circulation Plant (PCP)
7 SPP Shuttle Processing Plant SYSTEM COMPONENTS Standard pallets Movable compacting and tilting shuttle with horizontal and or HF compaction Concrete spreader or bucket Cleaning-, Plotting- and Oiling machine Helicopter finishing machine Turning platform for double wall production Cross transfer platform Portal Crane Mixing plant
8 SPP Shuttle Processing Plant
9 SPP Shuttle Processing Plant - Special solutions, new developments, customized production SPP Shuttle Processing Plant
10 SPP Shuttle Processing Plant - Latest orders, Shanghai Construction Group China completion April 2017 SPP 6x5, Tilting Unit with HF-Compaction, 2xCS, 2xHS, HD-Plotter, m² casting area on 30 tables, semi-automated casting
11 Pallet Circulation Plants, the automated production of concrete elements in rotated carousel production Automated production Why automated: Lowest possible investment with the highest possible output Best possible quality reduction of mistakes Fastest way of building shortening production time Save money by intelligent and modern building methods Earn money
12 Automated production in PCP - Pallet Circulation Plants, all wall and slab elements MFSR Multi Functional Shuttering Robot EROB / SROB / ESROB
13 Multi Function Shuttering Robot - Pallet circulation plants, all wall and slab elements MFSR Multi Functional Shuttering Robot Scanning, demoulding and handling of shutters (incl. opening of magnets) Plotting of insert parts, marks / symbols Oiling of contact surfaces Optional spraying of retarder Placing of shutters Activation of magnets with simultaneous alignment Management of shutter magazines Rebuilding functions with the use of the SMS Zankl
14 Multi Function Shuttering Robot - Pallet circulation plants, all wall and slab elements MFSR Multi Functional Shuttering Robot Advantages of this technology Highest possible accuracy of the products Reducing of costs for staff Avoiding of risks of accidents Smooth handling of shutters Why implementing this technology Controlled production / cycle time Guarantee d production quantity Reaching break even / return of investment.. Life time and condition of shutters High acceptance with members of staff Attracting young staff Nintendo boys..
15 Multi Function Shuttering Robot - Pallet circulation plants, all wall and slab elements MFSR Multi Functional Shuttering Robot APIS Automated Placed Industrial Shutters MWIS Solid Wall Industrial Shutters Shutter Module System SMS
16 Innovation Sandwich wall production patented Automated production process for multi-layered concrete elements
17 Innovation Sandwich wall production patented Automated production process for multi-layered concrete elements
18 Innovation Sandwich wall production patented Automated production process for multi-layered concrete elements A) Joint - Design - Filling - Robot (JDFR) B) Facing- Stone - Placing - Robot (FSPR) C) Insulation - Process - Application - Robot (IPAR) (production method enabling an automated feeding, cutting, boring and positioning of the insulation layer and an automated placing of wall connectors) cement grout image sealing of tiles / bricks Placing of tiles / bricks or other inserts Positioning of insulation material and spacers
19 Innovation Sandwich wall production patented
20 Innovation Sandwich wall production patented
21 Sandwich wall production European patent GWSU
22 Control system Automated production process.. but what to do when how to react which tools do I have quick response needed reduction of down-time on building site earn Money... not to waste money not to save money at.the wrong end
23 Control system Full control of the production process Random access to element Error detection and monitoring
24 Control system Production chain / Production control Planning: Design, Regulations Timeline, recourses Production: Random access manufacturing control Erection: Just in-time delivery production control
25 Sommer Precast Technology Your reliable partner for all requirements in the concrete industry Thank you for your attention!
Production Engineering and Automation Systems for the Precast Concrete Element Industry
Production Engineering and Automation Systems for the Precast Concrete Element Industry SOMMER Anlagentechnik GmbH Benzstrasse 1 D-84051 Altheim / Germany tel: +49 / (0)8703 / 9891-0 fax: +49 / (0)8703
ATLANTIC PRODUCTION PLANTS FOR YOUR SUCCESS BFS THE TECHNOLOGY LEADER ATLANTIC
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