Guarnizioni a busta: PTFE envelope
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- Mabel Potter
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2 Guarnizioni a busta: Materials usually used in industrial seals (as rubber or asbestos free aramidic fibers) if used separately, frequently do not have requisites of seal, thickness, mechanical and chemical resistance that some situations require. The FF.GI is a leader in sealing area; with an experience of 30 years has achieved a high quality development in envelope gaskets using always new materials, up-dated technologies and specialized staff. The envelope gaskets dimensions can be supplied on customer s requests or following the most important forms (ex.din 2690), the thickness can change based on composition required. Here below we present the composition of envelope gaskets: PTFE envelope The covering, called envelope, usually is supplied in a good quality of PTFE virgin (or if required Dyneon TFM 1600) usually thickness 0,6mm (this can change on customer s needs). The PTFE makes suitable the envelopes to be used in chemical, pharmaceutical and food industry due to his excellent physical-mechanical characteristics: - Excellent resistance to acids with protections of inserts - Can be used in food sector as it is a material with certification FDA 21 CFR ch 1 (supplied if requested) - Does not left residue on flanged surfaces so it can be substituted quickly - Resistance to changes of temperatures ( C) - Excellent dielectric characteristics - Low porosity The envelopes can be of different forms based on application and customer s needs. In case we have big dimensions envelope gaskets and small quantities production costs become very high, and therefore we can supply envelopes welded. The weldings are made on head : the excellent made of welding is assured by using the parameters suitable to temperature, pressure and time based on the thickness that must be welded. We usually make tests to homologate the welding process. For more information please contact the Customer Service FF.GI..
3 The insert Our company is able to supply a big range of materials, to satisfy any applicative customer request. The asbestos free can be assembled in: Material based on aramidic fibres, inorganic and synthetic:: di These can be of different types to cover a big range of applications (principally flanges); are composed by a mix of high resistance fibres jointed with elastomere binds and vulcanized in sheets; in some types there could be a percentage of graphite.for more information see our page BLUFLEX3000. Armed graphite: It resists to very high temperatures and high temperature changes. The type with armed inox inside resists to high mechanical solicitation. Ceramic fiber : This material is produced with ring threads made with glass fibre HA-AD and support fibre with fireproof treatment so that there is a low dispersion on air of prejudicial molecules. Has a good stability on high temperatures, excellent resistance to thermic shock, good chemical resistance. Due to its good softness and flexibility can be applied particularly on enamelled, glass or very irregular flanges,. Elastomere : We have available all commercialized elastomeres in particular: EPDM, NBR, VITON (FKM), SILICON (CSM), NEOPRENE (CR), antigasoline rubber, white rubber for food, etc. modified PTFE these are some PTFE types that keep the thermic characteristics and chemical resistance properly of conventional PTFE, improving the elastic performances that are essential for flanges. For more information, FF.GI is able to supply all technical data sheets for all materials listed below, giving also information regarding chemical resistance, maximum pressure tolerable, the principal range of use, etc.
4 Ondulated ring The ondulate ring usually is supplied in INOX AISI 316 (1.4401) or in alternative AISI 316Ti (1.4571) to ensure the maximum resistance to oxidation and to mechanical solicitations; this ring gives to envelope gasket, the elasticity necessary to assure an excellent grip and at the same time an effective adaptability to irregular flanged surfaces. Earth clip The gaskets that have ondulate ring in INOX AISI 316 (1.4401) or in alternative AISI 316Ti (1.4571), can be provided with a special clip in order to be able to download any electrostatic charges. Its original form double hole substitutes the old one single hole, that required additional accessories to ensure effective functioning (cables for ground, nozzles, nuts and screws for fixing, etc) making the replacement of gaskets easy and fast. For special clips or on drawing, customer should contact technical staff of FF.GI Aletta speciale Special earth clip Aletta standard Standard earth clip
5 The following form shows the main type of ENVELOPE GASKETS; all information and technical description contained in this brochure are indicative and can change according to real product employment on system and in function of various situations: wear of steel flanges, presence of oxidation, conservation of screws, etc. BLUFLEX3000 insert: aramidic fibres with NBR binder Armed graphite insert Type of PTFE ENVELOPE Non-welded PTFE ENVELOPE Welded PTFE ENVELOPE Insert total covered Single insert Insert and envelope with holes Envelope at start of holes Without earth clip Double insert with corrugated ring With earth clip Without earth clip Con aletta di massa a terra in AISI 316 (1.4401/1.4571) e cordino interno in PTFE morbido o tessuto di vetro Double insert with ceramic fibre and corrugated ring Without earth clip With earth clip Single insert of armed graphite 2 mm thickness Double insert of armed graphite 2 mm thickness with corrugated ring Without earth clip With earth clip BY BU BUCE BUDB BUCC BQCE From DN 15 to DN 300 on demand up to DN 900 From DN 350 to DN 2000 and higher dimensions Application: gasket for steel flange; elevated resistance to high pressure; total thickness of gasket can be 3,2mm or 4,2mm based on thickness of insert. Material utilized: Virgin PTFE th 0,6 mm (in alternative Dyneon TFM 1600); if requested thickness of PTFE can be 0,75mm; Pressure max: 16 bar Oval and circular form (oval form not possible for BY-BQ-BQCE) Application: gasket suitable for assembling on steel flanges, columns, tanks, etc. particularly in case suddenly pressure changes; the total thickness is never less to 6,7 mm; thanks to corrugate ring it assures an excellent seal also in case there are not perfect surfaces of flanges Virgin PTFE th 0,6 mm (in alternative Dyneon TFM 1600); if request thickness of PTFE can be 0,75mm Corrugated ring in AISI / Possibility to assemble an AISI / earth clip Pressure: max 10 bar Oval and circular form (oval form not possible for BY-BQ-BQCE) Application: gasket suitable for assembling on steel flanges, columns, tanks, etc. particularly in case suddenly pressure changes; the total thickness is never less to 6,7 mm; thanks to corrugate ring it assures an excellent seal also in case there are not perfect surfaces of flanges Virgin PTFE th 0,6 mm (in alternative Dyneon TFM 1600); if request, thickness of PTFE can be 0,75mm Corrugated ring in AISI1.4401/ Possibility to assemble an AISI / earth clip PTFE or ceramic fiber internal cord. Pressure: max 16 bar Oval and circular form (oval form not possible for BY-BQ-BQCE) Application: gasket suitable for assembling on steel flange, smalted vessels, manhole and steel enamelled pipe with surfaces very irregular or glass pipes where softness is needed and low clamping forces. The total thickness of gasket is never less than 11mm. Virgin PTFE th 0,6 mm (in alternative Dyneon TFM 1600);if requested, the thickness of PTFE can be 0,75mm; Corrugate ring in AISI / Ceramic fibre cloth; Possibility to assemble an AISI / earth clip Pressure: max 10 bar Oval and circular form (oval form not possible for BY-BQ-BQCE) Non raccomended BQ BQR BUR Supplied up to DN 900 Not applicable Application: gasket for steel flange; elevated resistance to high pressure; total thickness of gasket can be 3,2mm or 4,2mm based on thickness of insert. Materiali utilizzati: Virgin PTFE th 0,6 mm (in alternative Dyneon TFM 1600); with internal reinforced 3 mm if requested thickness of PTFE can be 0,75mm; Application: gasket suitable for assembling on steel flanges, tanks columns, smalted vessels etc., particularly suitable in case of sudden pressure changes. Total thickness of gasket is never less than 6,7mm Virgin PTFE th. 0,6 mm (in alternative Dyneon TFM 1600) with internal reinforced 3 mm if requested thickness of PTFE can be 0,75mm; Corrugated ring in AISI1.4401/ Possibility to assemble an AISI /1.4571earth clip Not applicable Application: this gaskets have the characteristics of the envelope with asbestosfree insert; the armed graphite improve the mechanical sollecitation and the range of temperature; Virgin PTFE th. 0,6 mm (in alternative Dyneon TFM 1600) with internal reinforced 3 mm if requested thickness of PTFE can be 0,75mm; Corrugated ring in AISI / Possibility to assemble an AISI / earth clip -200 C C Pressure max: 20 bar Oval and circular form (oval form not possible for BQR) Pressure: max 20 bar Oval and circular form (oval form not possible for BQR) Pressure max: 20 bar without corrugated ring 40 bar with corrugated ring Oval and circular form (oval form not possible for BQR)
6 Certificazioni \ riferimenti normativi All gaskets envelopes produced by FF.GI are in conformity with the most important actual rules as for example: - PTFE envelope by FDA 21 CF Ch.1; DIN 2690; UNI 2229; ANSI B for flanges ANSI b 16.5 ; DIN ; Etc. For more information regarding rules not listed, please contact technical staff of FF.GI. All production phases are continuously checked as stated by internal procedures regarding rule UNI EN ISO 9001:2000
7 N.B.:Le informazioni riportate nella presente brochure sono al meglio delle nostre conoscenze e sono da considerarsi puramente indicative. Poiché, tuttavia, non è possibile controllare le modalità e le condizioni reali di impiego del prodotto, a tale riguardo la Società non può assumersi alcuna responsabilità,circa ad eventuali danni causati dall errato utilizzo degli stessi. Tutti i marchi registrati presenti nella presente brochur sono proprietà dei rispettivi produttori, qui citati solo a titolo informativo.
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