INTEC Heat and Power Solutions

Transcription

1 Kuching, Bioenergy Symposium & Business Matching Waste to Energy, 1-4 December 2015 The INTEC GROUP INTEC Heat and Power Solutions By Mr. Daniel, Director of Sales INTEC Engineering GmbH Accompanied by Mr. Yap INTEC Energy Systems Sdn Bhd

2 INTEC Group INTEC Engineering GmbH (IEG) Managing Director Mr Edwin Karrer Ownership 90 % Mr Edwin Karrer 5 % Mr Denis Karrer 5 % Mr Christoph Karrer INTEC Rohrtechnik GmbH Managing Director Mr Edwin Karrer Ownership 100 % INTEC Engineering INTEC Service GmbH Managing Director Mr Edwin Karrer Ownership: 85 % INTEC Engineering 15 % Mr Daniel Schneider Engineering GmbH Managing Director Mr Christian Schneider Ownership 60 % Mr Schneider 30 % INTEC Engineering GmbH 10 % Mr Daniel INTEC GTA GmbH Managing Director Mr Sven Kneifel Mr Denis Karrer Ownership 50 % INTEC Engineering 50 % Marco Polo INTEC GMK GmbH Managing Director Mr Edwin Karrer Mr Piacentini-Timm Ownership 50 % INTEC Engineering 50 % Mr Piacentini- Timm INTEC MPE GmbH Ownership: 33 % INTEC Engineering 33 % Marco Polo 33 % Mr Abid INTEC Energy Systems Malaysia Sdn. Bhd. Managing Director Mr Christian Daniel Ownership 39 % INTEC Engineering 31 % Mr Daniel 30 % Local partners INTEC Heating Solutions (India) Pvt. Ltd. Managing Director Mr Edwin Karrer Mr Christian Daniel Ownership 80 % INTEC Engineering 20 % Mr Daniel INTEC UB Managing Director Mr Han Shouping Mr Edwin Karrer Ownership 50 % INTEC Engineering 50 % Union Boiler KonTroTec GmbH Managing Director Mr René Schelletter Ownership: 50 % INTEC Engineering 50 % Mr Schelletter Seite 2

3 INTEC Group Worldwide Companies within the INTEC group are offering services and equipment for various heat and power applications CHP Steam or Water Heat Power Thermal oil Steam Hot water Warm water Hot gas Sludge Drying by PV by CSP by ORC by steam turbines Thermal oil Seite 3

4 INTEC Engineering GmbH Germany Established in 1995, INTEC is developing successfully and expanding the network of representations as well as own offices around the world. This gives our customer a good service and short reaction times. A turnover of million Euro within the involved companies of the INTEC group, generated by approx. 100 employees Seite 4

5 INTEC Rohrtechnik GmbH Quality Made in Germany INTEC manufacturing takes place at our own premises in Bruchsal, Germany Production of step grates, heater coils and tube bundles, complete heaters and boilers Certification for according: Marine industry: GL, LR, BV, RINA, DNV ASME* TR TS (Ru) SELO (China) ** * ASME Section VIII Boiler & Pressure Vessel Code ** Boiler & Pressure Vessel Manufacture Licensing of P.R. China Seite 5

6 INTEC Service GmbH Germany Maintenance service by skilled engineers and professionals Supervision of installation Commissioning and start-up Spare parts service Seite 6

7 INTEC Energy Systems Sdn. Bhd. Malaysia INTEC Office serving since 2007 South- East Asia, especially Malaysia, Indonesia, Singapore Thailand, Myanmar, Vietnam, Philippines located in Kuala Lumpur area Offers support in consultancy, sales, project management, service and commissioning of steam and thermal oil installations Seite 7

8 INTEC Heating Solutions Pvt. Ltd. India INTEC Office serving since 2009 the Indian sub-continent, especially India, Sri Lanka, Bangladesh Nepal, Bhutan, Maledives located in Mumbai Offers support in consultancy, sales, project management, service and commissioning of steam and thermal oil installations Seite 8

9 INTEC UB Pte. Ltd. Singapore Joint Venture between INTEC Germany and Union Boiler & Vessel China, founded in 2010 located in Singapore An experienced team of specialists for biomass fired energy plants in Asia Seite 9

10 INTEC GTA GmbH Germany Joint Venture between INTEC Engineering GmbH and Marco Polo Engineering GmbH founded in 2014, located in Bruchsal, Germany An experienced team for special incineration plants Products: - Multifuel incinerator plants - Sewage sludge / fluidised bed plants - Waste material / rubbish plants - Rotary tube ground cleaning plants Seite 10

11 KonTroTec GmbH Germany Since 2014 participation of INTEC Engineering GmbH in KonTroTec GmbH, located in Edenkoben/Germany An well-known team of specialists in the field of thermal sludge drying Seite 11

12 INTEC GMK GmbH Germany Founded in 2015 by Mr. Edwin Karrer and Mr. Aldo Piacentini-Timm, located in Bargeshagen, Germany Power generation based on the Organic Rankine Cycle INDUCAL GEOCAL ECOCAL Waste heat recovery Geothermal Biomass Seite 12

13 INTEC GMK GmbH Germany INDUCAL ORC-Module High temperature application: Usage of waste heat energy from industrial or biogas process process temperature up to 330 C Low temperature application: usage of warm water waste streams from industry; process temperature up to 100 C Seite 13

14 INTEC GMK GmbH Germany GEOCAL ORC-Module Power generation based on geothermal heat sources Process temperature up to 100 C Seite 14

15 INTEC GMK GmbH Germany ECOCAL ORC-Module Power generation based on biomass firing systems Process temperature up to 320 C Seite 15

16 Schneider-Kessel Berlin Germany Family-owned boiler manufacturer, 5th Generation since 1881 More than 5,000 delivered boilers world-wide Holder of Eckrohr-Kessel Licence Design, development, tailor-made solutions Engineering, Consultancy, Project Management Commissioning, Supervision of installation After Sales Services Seite 16

17 Thermal oil heaters INTEC Type: ET Thermal oil as heat transfer medium offers the advantage that it can be operated without any pressure buildup until temperatures of 320 C. Feed line temperature of max. 400 C can be achieved using synthetic oil. INTEC Thermal oil heaters are characterized by the following features: Optimized heat transfer and high efficiency design Tailor-made design to individual customer requirements Environmental friendly operation due to low emission values High operational reliability Low operating costs Long service life Seite 17

18 Thermal oil heaters vertical Design Range of capacity: 50 to 25,000 kw Fired by natural gas or fuel oil High efficiency up to 93 % Air pre-heater, stack optionally Easy maintenance Safe design and operation Down firing Up firing option Seite 18

19 Thermal oil heaters horizontal Design Range of capacity: 50 to 25,000 kw Fired by natural gas or fuel oil High efficiency up to 93 % Air pre-heater, stack optionally Safe design and operation Easy maintenance Back door access to combustion area optionally Seite 19

20 Electrical heaters INTEC Type: ETE Range of capacity: 20 to 5,000 kw Available as pre-mounted units Seite 20

21 Waste heat boilers INTEC Type: ETA Heat Recovery Boilers using the energy of flue gases to heat up liquid heat transfer medium Available as: One pass radiation heater One pass convection heater in tube bandle design Three pass heater One pass heater with multiple concentrical coils Seite 21

22 High pressure steam boilers INTEC Type : inook Natural circulation boiler High pressure boiler for closed circuits Up to 10 t/h, 100 barg Fired by natural gas or fuel oil Seite 22

23 Steam Generators Indirect, thermal oil heated steam generators Capacity up to 30 t/h of saturated steam Pressure up to 35 bar Easy regulation Operation without permanent attendance Complete systems with water treatment equipment Seite 23

24 Secondary Control Circuits Secondary control circuits for heating and cooling processes Precise control of heat transfer to consumer Delivery as completely preassembled unit with pumps and accessories as option Low loads and forces on pump through fixed point construction Seite 24

25 Air preheater For heat recovery from flue gas Preheating of combustion air Stainless steel piping optionally Cross-counter flow for improved efficiency Seite 25

26 Energy plants Complete energy plants for particleboard, MDF or OSB production with heat transfer by thermal oil, steam or hot gas Capacity range: up to 100 MW Fuels like bark, wood chips, production waste, fines, sanding dust, saw dust, rice husk, empty fruit bunches and other biomass fuels. Other fuels like coal, natural gas or fuel oil may be used additionally Low emissions, modular design, high reliability Seite 26

27 Power and co-generation plants Combustion systems for power plants, output up to 15 MWel Fuels like bark, wood chips, production waste, rice husks, other biomass fuels or coal may be used High degree of local manufacturing is possible Seite 27

28 Solid fuel firing systems Capacity up to 80 MW Reliable operation with high availability Low emission values for CO and NOx High efficiency Automatic fuel feeding and de-ashing Operation with low quality fuel or high moisture up to 180 % o.d.b. Burning wastes like bark, chips, wood waste, off-cuts, trimmings, production waste, sanderdust and even critical fuels such as rice husks, cotton stalks, sunflower seeds etc. Seite 28

29 Fluidised bed combustion systems Fluidised bed combustion with controled ash recirculation Ash cooling heat exchanger positioned outside of combustion area Capacity: 500 kw 50,000 kw Fuels: Biomass, coal (anthracite and lignite) Waste heat recovery media: Thermal oil, steam, hot water Seite 29

30 Fluidised bed combustion systems Taiwan, 2 x 12 MW coal fired thermal oil heaters with flash system Seite 30

31 Hybrid Solar Biomass Plant Spain, 2 x 25 MW biomass fired thermal oil heaters Seite 31

32 Hybrid Solar Biomass Plant Seite 32

33 Thermal sewage sludge utilisation The INTEC-KonTroTec concept Thermal utilisation - Efficient energy generation The innovative disposal and utilisation concept is based on a combination of the KonTroTec drying plants with INTEC solid material firing plants and process heat generation plants. During the process, the complete plant that results from this combination does not release any environmentally harmful substances into the air or soil. It is not necessary to purchase any energy or fuel in order to dry the sludges and wet residues, or for their incineration. The energy released by the incineration is used to generate process heat for the drying process. In addition, the optional partial generation of electricity enables electricity costs to be further reduced. Seite 33

34 Schneider-Kessel Berlin Products: Flame-tube-smoke-tube boiler Single-flame-tube boiler up to 25 t/h Flame-tube-smoke-tube boiler Double-flame-tube boiler up to 45 t/h Waste-heat recovery boiler WHR-Type Smoke tube design MW / 0,2-100 t/h up to 100 bar/450 indirect heated by gas engine, gas turbine, industrial processes Water-tube boiler ERK Type Eckrohrboiler design up to 100 t/h, 100 barg Seite 34

35 Contact Addresses INTEC Rohrtechnik GmbH John-Deere-Str. 41 D Bruchsal Germany Tel.: Fax: intecrohr@aol.com INTEC Service GmbH John-Deere-Str. 43 D Bruchsal Germany Tel.: Fax: service@intec-energy.de INTEC GTA GmbH John-Deere-Str. 41 D Bruchsal Germany Tel.: Fax.: info@intec-energy.de INTEC GMK GmbH Reuterstraße 5 D Bargeshagen Germany Tel.: Fax.: info@gmk.info INTEC Engineering GmbH John-Deere-Str. 43 D Bruchsal/Germany Tel.: Fax: info@intec-energy.de INTEC Energy Systems Sdn Bhd. 6F-21, IOI Business Park, Puchong, Selangor; Malaysia Tel.: Fax.: yap.fw.@intec-energy.de INTEC Heating Solutions (India) Ltd. B 410/A, Galleria Opp. Bayer House, Hiranandani Gardens Powai, Mumbai India Tel.: Fax.: bharat.k@intec-energy.de KonTroTec GmbH Industriering 2 D Edenkoben Germany Tel.: Fax.: info@kontrotec.de INTEC UB Pte Ltd. 4 Battery Road Bank of China Building # Singapore Telefon Telefax info@intec-ub.com Schneider Engineering GmbH Hildburghauser Straße 79 D Berlin Germany Tel.: info@schneider-kessel.de Seite 35

36 Contact INTEC Engineering GmbH Name: Christian Daniel Tel: +49 (0) Web: Accompanied by Mr Yap, Genaral Manager: INTEC Energy Systems Sdn Bhd Tel: Absender Die Exportinitiative Erneuerbare Energien Seite 36

37 Thank you! Absender Die Exportinitiative Erneuerbare Energien Seite 37