33101 TAMPERE.
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1 Measurement of odours and hazardous gaseous emissions from steel foundry Project 10745Y12A Kuokkamaantie 4 P.O. BOX TAMPERE Tel Fax
2 REPORT Projectt 10745Y12A Marko Liikanen/mpl Tel. (direct) (8) Client Meehanite Technology Ltd Markku Tapola Kuokkamaantiee TAMPERE Assignment Measurement of odours and hazardous gaseous from steel foundry Measurement date and place Measurement staff Marko Liikanen and Heikki Paukkunen, AX-LVI Consulting Ltd On behalt of AX-LVI Consulting Ltd Environmental Engineering Department Marko Liikanen Manager, measurement and quality Seppo Heinänen Manager, environmental engineering department This report r can be published only authorized by AX-LVI Consulting Ltd in writing. Y:\Projdat\10745y\12A_LIFE+OdorlessCasting\Measurements\Lokomo 2013\Raportti\ \Public version\ax- report_131015_mpl_steel_foundry_odorless.docx Mailing address Address Phone AX-LVI Consulting Ltd P.O.BOX TAMPERE Kuokkamaantie 4 A TAMPERE ax@ax.fi firstname.lastname@ax.fi Telefax VAT reg. no FI
3 AX-CONSULTING 2 CONTENTS 1. Introduction Measurement results Conclusions Production during measurements Measurement staff Procedure Odour TVOC (Total Volatile Organic Compounds) Hydrocarbons and BTEXN (Benzene, Toluene, Ethylbenzene, Xylene, Naphthalene) Aldehydes Phenol and creosols PAH Carbon monoxide (CO) Sulphur dioxide (SO 2 ) Flow rates Measurement equipment Uncertainty of measurements... 7 Y:\Projdat\10745y\12A_LIFE+OdorlessCasting\Measurements\Lokomo 2013\Raportti\Public version\axreport_131015_mpl_steel_foundry_odorless.docx Mailing address Address AX-LVI Consulting Ltd P.O.BOX TAMPERE Kuokkamaantie 4 A TAMPERE ax@ax.fi firstname.lastname@ax.fi Phone Telefax VAT reg. no FI
4 AX-CONSULTING 3 APPENDICES APPENDIX 1:. Summary of results. APPENDIX 2:. Odour emissions defined by dynamic olfactometry. APPENDIX 3:. VOC emissions content defined in adsorption samples. APPENDIX 4:. BTEXN emissions defined in adsorption samples. APPENDIX 5:. Aldehyde emissions defined in adsorption samples. APPENDIX 6:. Phenol and creosols emissions defined in adsorption samples. APPENDIX 7:. PAH emissions defined in adsorption samples. APPENDIX 8:. TVOC concentration defined by FID-analyzer (5 pages). APPENDIX 9:. CO and SO 2 emissions defined by chemical cell analyzer. APPENDIX 10:. Measuring points (2 pages). APPENDIX 11:. Layout of ventilation and sampling points. APPENDIX 12:. Layout of process equipment and ventilation units. Y:\Projdat\10745y\12A_LIFE+OdorlessCasting\Measurements\Lokomo 2013\Raportti\Public version\axreport_131015_mpl_steel_foundry_odorless.docx Mailing address Address AX-LVI Consulting Ltd P.O.BOX TAMPERE Kuokkamaantie 4 A TAMPERE ax@ax.fi firstname.lastname@ax.fi Phone Telefax VAT reg. no FI
5 AX-CONSULTING 4 1. Introduction The aim of the Odorless Casting project is to address the problems related to the air pollution control of odorous and hazardous gaseous emissions from foundry processes and to pilot specifed abatement technologies of the emissions. in Finland is one of the seven pilot foundries in the project where the odour emission balance will be determined. At steel foundry in total 5 emission points were measured and analyzed. The selected measurement points are presented in APPENDIX 9. Measurements were carried out on Measurement results Measurement results are presented in APPENDICES Conclusions The highest odour emissions (ou E /h) at steel foundry were measured at the heavy moulding and pouring (general exhaust, PK311) and at the manganese moulding and pouring (general exhaust, MP12). The total odour emissions at steel foundry were ou E /h. The total odour emissions in 2012 was ou E /h/produced ton. 4. Production during measurements The production was normal during the measurement period. On the production rate of the foundry was about 67 t/day, and the annual production in 2012 was about t/a. 5. Measurement staff The measurement was carried out by Mr. Marko Liikanen and Mr. Heikki Paukkunen from AX-LVI Consulting Ltd. Mrs. Y:\Projdat\10745y\12A_LIFE+OdorlessCasting\Measurements\Lokomo 2013\Raportti\Public version\axreport_131015_mpl_steel_foundry_odorless.docx Mailing address Address AX-LVI Consulting Ltd P.O.BOX TAMPERE Kuokkamaantie 4 A TAMPERE ax@ax.fi firstname.lastname@ax.fi Phone Telefax VAT reg. no FI
6 AX-CONSULTING 5 6. Procedure 6.1 Odour The odour samples were taken in sample bags from the exhaust air during the normal operation of the process. The sample points of emission flows were chosen to represent the average odour of the area or process in question. The odour samples were taken in accordance with the EN 13725:2003 standard. The strength of the odour determined by an odour panel and dynamic olfactometric analyses according to standard EN 13725:2003. In the method, the odour concentrations ou E /m³ (ou=odour unit) were measured by the dilution of the odour sample to the odour threshold where the numerical value of the odour concentration is equal to the dilution factor that is necessary to reach the odour threshold. The odour panel comprises 4 persons from AX-LVI Consulting Ltd. The suitability of personnel who participated in the odour panel had been determined according to standard practice using n-butanol. The odour emissions of the foundry were calculated based on the determined odour concentrations and airflow of the area or process in question. 6.2 TVOC (Total Volatile Organic Compounds) TVOC concentrations (methane equivalent concentration, ppm) were measured continuously with flame ionization detector analyzer (FID). The FID analyzer calibrated during the measurements with zero and span gases. The FID measurements carried out in accordance with the USA Environmental Protection Agency (EPA) Method 25. The analysers results were double-checked and concentration response was calculated for the devices by taking samples from measured gases simultaneously into adsorption tubes via a condenser and analysing different hydrocarbon compounds from the condensate as well as adsorption tube by gas chromatography. The samples were used to derive multiplying factors to make the methane equivalent response (ppm) of the analysers reflect the real VOC concentration (mg/nm 3 ). Standards SFS 3869 and SFS 3861 were applied in adsorption tube measurement. 6.3 Hydrocarbons and BTEXN (Benzene, Toluene, Ethylbenzene, Xylene, Naphthalene) Hydrocarbon and BTEXN compounds were measured from the samples taken into an activated charcoal sample tube from the exhaust air with a pump. The measurements was carried out in accordance with the SFS 3869 standard. Y:\Projdat\10745y\12A_LIFE+OdorlessCasting\Measurements\Lokomo 2013\Raportti\Public version\axreport_131015_mpl_steel_foundry_odorless.docx Mailing address Address AX-LVI Consulting Ltd P.O.BOX TAMPERE Kuokkamaantie 4 A TAMPERE ax@ax.fi firstname.lastname@ax.fi Phone Telefax VAT reg. no FI
7 AX-CONSULTING Aldehydes The hydrocarbon compounds were detected with GC-MS-analysis in Finnish Institute of Occupational Health laboratory in Helsinki. Laboratory is acceredited laboratory T013. The analysis method is accredited. The concentrations of aldehydes were measured from a samples taken into a Sep-Pak sample tube from the exhaust air with a sample pump. The measurements were carried out in accordance with the SFS 3869 standard. The aldehyde concentrations were detected with liquid chromatograph analysis in Finnish Institute of Occupational Health laboratory in Helsinki. Laboratory is acceredited laboratory T013. The analysis method is accredited. 6.5 Phenol and creosols 6.6 PAH The concentrations of phenol and creosols were measured from a sample taken into a XAD-7 sample tube from the exhaust air with a sample pump. The measurements were carried out in accordance with the SFS 3869 standard. The Phenol and cresols concentration were detected with liquid chromatograph analysis in Finnish Institute of Occupational Health laboratory in Helsinki. Laboratory is acceredited laboratory T013. The analysis method is not accredited. The concentrations of gaseous phase PAH compounds were measured from a sample taken into a XAD-2 sample tube from the exhaust air with a sample pump. The measurements were carried out in accordance with the SFS 3869 standard. The concetrations of solid phase PAH compounds were measured from a sample taken with a glass fiber filter from the exhaust air with a sample pump. The measurements were carried out in accordance with the SFS-EN and SFS 3866 standards. The PAH compounds concentrations were detected with GC-MSanalysis in Finnish Institute of Occupational Health laboratory in Helsinki. Laboratory is acceredited laboratory T013. The analysis method is accredited. Y:\Projdat\10745y\12A_LIFE+OdorlessCasting\Measurements\Lokomo 2013\Raportti\Public version\axreport_131015_mpl_steel_foundry_odorless.docx Mailing address Address AX-LVI Consulting Ltd P.O.BOX TAMPERE Kuokkamaantie 4 A TAMPERE ax@ax.fi firstname.lastname@ax.fi Phone Telefax VAT reg. no FI
8 AX-CONSULTING Carbon monoxide (CO) CO concentrations were measured continuously with a electrochemical measurement cell. The analyzer calibrated during the measurements with zero and span gases. The measurements were carried out in accordance with the SFS 3869 standard. 6.8 Sulphur dioxide (SO 2 ) 6.9 Flow rates 7. Measurement equipment SO 2 concentrations were measured continuously with an electrochemical measurement cell. The analyzer calibrated during the measurements with zero and span gases. The measurements were carried out in accordance with the SFS 3869 standard. The flow rates of the exhaust air were measured with a pitot tube and a micromanometer according to the SFS 5512 standard. The humidity was calculated with dry/wet temperature measurements. The measurement equipments are presented in table 1. Table 1. The measurement equipments. Compound Equipment Measurement method Equipment Standard Odour Olfactometry TO8 Dynamic olfactometry TVOC BTEXN Aldehyde Phenol Creosols CAI 300 HFID CAI 600 HFID Charcoal sample tube SKC-222 sample pump Sep-Pak sample tube SKC-222 sample pump XAD7 sample tube SKC-222 sample pump Flame ionization detector A125 SFS-EN SFS-EN EPA method 25 Adsorption 5, SIP-9 SFS 3869 Adsorption 4, SIP-5 SFS 3869 Adsorption 1, SIP-7 SFS 3869 CO, SO 2 Testo 350 XL analyzer Chemical cell 2 SFS 3869 Airflow DP Measurement Differential A021-5 SFS 5512 micromanometer + L-pitot pressure Temperature Testo 175 logger K-type thermocouple Difference of voltage 1, 10 SFS Uncertainty of measurements Uncertainty of measurements are presented with results. Y:\Projdat\10745y\12A_LIFE+OdorlessCasting\Measurements\Lokomo 2013\Raportti\Public version\axreport_131015_mpl_steel_foundry_odorless.docx Mailing address Address AX-LVI Consulting Ltd P.O.BOX TAMPERE Kuokkamaantie 4 A TAMPERE ax@ax.fi firstname.lastname@ax.fi Phone Telefax VAT reg. no FI
9 Summary of results APPENDIX 1 1/1 Measuring points MP8 MP2 PK 311 MP13 MP12 Melting shop Shake out Heavy Manganese Process of production 2x20 t moulding and moulding and (heavy pouring sand moulding) regeneration Manganese moulding and pouring Type of measuring point Filter Filter General exhaust Filter General exhaust Total emissions (max) Measured compound Odour TVOC BTEXN Formaldehyde Aldehydes (excluding formaldehyde) Phenol Creosols PAH SO 2 Date Flow rate Nm³/h * Temperature C 34,0 29,8 32,8 22,7 22,0 Humidity % 1,2 0,8 0,8 0,9 0,7 Concentration ou E /m³ Hourly emission Mou E /h 8,3 4,9 75,1 8,4 15,6 112,2 Concentration mg/nm³ <1,8 3,0 4,0 8,8 9,4 9,2 9,9 31,0 31,3 Hourly emission kg/h <0,17 0,15 0,20 2,3 2,4 0,34 0,36 1,12 1,13 4,3 Concentration mg/nm³ <0,77 0,80...1,3 2,2...2,6 0,34...0,68 6,6...6,8 Hourly emission kg/h <0,07 0,04 0,06 0,58 0,68 0,01 0,03 0,24 0,25 1,1 Concentration mg/nm³ 0,01 0,06 0,06 0,01 0,06 Hourly emission kg/h 0,001 0,003 0,02 0,0004 0,002 0,02 Concentration mg/nm³ <0,02 0,11 0,12 0,20 0,026 0,035 0,22 Hourly emission kg/h <0,002 0, ,006 0,05 0,0010 0,0013 0,01 0,07 Concentration mg/nm³ <0,09 <0,06 <0,07 <0,04 <0,05 Hourly emission kg/h <0,01 <0,003 <0,02 <0,001 <0,002 <0,03 Concentration mg/nm³ <0,19 <0,12 <0,14 <0,08 <0,11 Hourly emission kg/h <0,02 <0,01 <0,04 <0,003 <0,004 <0,07 Concentration mg/nm³ 0, ,024 0,002 0,005 0,008 0,009 0,0002 0,002 0, ,024 Hourly emission kg/h 0,0020 0,0022 0,0001 0,0002 0,0020 0,0023 0, , ,0008 0,0009 #ARVO! Concentration mg/nm³ 1 4 0,2 Hourly emission kg/h 0,1 0,9 0,01 1,0 * Contains flow rates from 17 general exhausts. Flow rates are based on information from manufacture.
10 Odour emissions defined by dynamic olfactometry APPENDIX 2 1/1 Measuring points MP8 MP2 PK 311 MP13 MP12 Melting shop Shake out Heavy Manganese Process of production 2x20 t moulding and moulding and (heavy pouring sand moulding) regeneration Manganese moulding and pouring Type of measuring point Filter Filter General exhaust Filter General exhaust Date Time started 10:30 21:00 20:46 9:39 9:26 Time finished 10:47 21:12 20:57 9:53 9:37 Flow rate Nm³/h * Concentration Odour ou E /m³ Hourly emission Odour Mou E /h 8,3 4,9 75,1 8,4 15,6 Maximum uncertainty of results Flow rate % ±5 ±5 ±5 ±5 Concentration % ±20 ±20 ±10 ±10 ±10 Emission % ±25 ±25 ±10 ±10 * Contains flow rates from 17 general exhausts. Flow rates are based on information from manufacture.
11 VOC emissions content defined in adsorption samples APPENDIX 3 1/1 Concentration Hourly emission Maximum uncertainty of results Measuring points MP8 MP2 PK 311 MP13 MP12 Melting shop Shake out Heavy Manganese Process of production 2x20 t moulding and moulding and (heavy pouring sand moulding) regeneration Manganese moulding and pouring Type of measuring point Filter Filter General exhaust Filter General exhaust Date Time started 10:14:00 17:40:10 17:32:50 7:45:55 7:47:10 Time finished 11:46:46 18:22:45 18:20:50 10:35:50 10:28:45 Flow rate Nm³/h * Aniline mg/nm³ <0,12 <0,11 <0,09 <0,08 <0,07 Benzene mg/nm³ <0,12 0,40 1,3 0,19 2,4 2,5-Dimethylfuran mg/nm³ <0,18 <0,17 <0,13 <0,11 0,17 2-Methylfuran mg/nm³ <0,18 <0,17 0,27 <0,11 0,69 Ethylbenzene mg/nm³ <0,12 <0,11 <0,09 <0,08 <0,07 Ethanol mg/nm³ <0,24 1,7 4,0 6,4 15,6 Xylene mg/nm³ <0,12 <0,11 <0,09 <0,08 0,31 Naphthalene mg/nm³ <0,30 <0,29 <0,22 <0,19 <0,17 2-propanol mg/nm³ <0,24 0,40 0,90 2,3 5,6 Toluene mg/nm³ <0,12 0,40 0,90 0,15 3,8 other VOCs mg/nm³ <0,12 0,11 1,3 0,23 2,4 TVOC mg/nm³ <1,8 3,0 4,0 8,8 9,4 9,2 9,9 31,0 31,3 Aniline kg/h <0,01 <0,01 <0,02 <0,003 <0,003 Benzene kg/h <0,01 0,02 0,35 0,01 0,09 2,5-Dimethylfuran kg/h <0,02 <0,01 <0,03 <0,00 0,01 2-Methylfuran kg/h <0,02 <0,01 0,07 <0,00 0,03 Ethylbenzene kg/h <0,01 <0,01 <0,02 <0,003 <0,003 Ethanol kg/h <0,02 0,08 1,04 0,24 0,57 Xylene kg/h <0,01 <0,01 <0,02 <0,00 0,01 Naphthalene kg/h <0,03 <0,01 <0,06 <0,01 <0,01 2-propanol kg/h <0,02 0,02 0,23 0,08 0,20 Toluene kg/h <0,01 0,02 0,23 0,01 0,14 other VOCs kg/h <0,01 0,01 0,3 0,01 0,09 TVOC kg/h <0,17 0,15 0,20 2,3 2,4 0,34 0,36 1,12 1,13 Flow rate % ±5 ±5 ±5 ±5 Concentration % ±15 ±15 ±15 ±15 ±15 Emission % ±15 ±15 ±15 ±15 ±15 * Contains flow rates from 17 general exhausts. Flow rates are based on information from manufacture. Aniline is calculated as toluene equivalent, result is semiquantitative. 2,5-Dimethylfuran is calculated as 2-methylfuran equivalent, result is semiquantitative. Other VOCs are calculated as heptane equivalent, result is semiquantitative.
12 BTEXN emissions defined in adsorption samples APPENDIX 4 1/1 Concentration Hourly emission Maximum uncertainty of results Measuring points MP8 MP2 PK 311 MP13 MP12 Melting shop Shake out Heavy Manganese Manganese Process of production 2x20 t moulding and moulding and moulding and (heavy pouring sand pouring moulding) regeneration Type of measuring point Filter Filter General exhaust Filter General exhaust Date Time started 10:14:00 17:40:10 17:32:50 7:45:55 7:47:10 Time finished 11:46:46 18:22:45 18:20:50 10:35:50 10:28:45 Flow rate Nm³/h * Benzene mg/nm³ <0,12 0,40 1,3 0,19 2,4 Toluene mg/nm³ <0,12 0,40 0,90 0,15 3,8 Ethylbenzene mg/nm³ <0,12 <0,11 <0,09 <0,08 <0,07 Xylene mg/nm³ <0,12 <0,11 <0,09 <0,08 0,31 Naphthalene mg/nm³ <0,30 <0,29 <0,22 <0,19 <0,17 Total BTEXN mg/nm³ <0,77 0,80...1,3 2,2...2,6 0,34...0,68 6,6...6,8 Benzene kg/h <0,01 0,02 0,35 0,01 0,09 Toluene kg/h <0,01 0,02 0,23 0,01 0,14 Ethylbenzene kg/h <0,01 <0,01 <0,02 <0,00 <0,00 Xylene kg/h <0,01 <0,01 <0,02 <0,00 0,01 Naphthalene kg/h <0,03 <0,01 <0,06 <0,01 <0,01 Total BTEXN kg/h <0,07 0,04 0,06 0,58 0,68 0,01 0,02 0,24 0,25 Flow rate % ±5 ±5 ±5 ±5 Concentration % ±15 ±15 ±15 ±15 ±15 Emission % ±15 ±15 ±15 ±15 ±15 * Contains flow rates from 17 general exhausts. Flow rates are based on information from manufacture.
13 Aldehyde emissions defined in adsorption samples APPENDIX 5 1/1 Concentration Hourly emission Maximum uncertainty of results Measuring points MP8 MP2 PK 311 MP13 MP12 Melting shop Shake out Heavy Manganese Manganese Process of production 2x20 t moulding and moulding and moulding and (heavy pouring sand pouring moulding) regeneration Type of measuring point Filter Filter General exhaust Filter General exhaust Date Time started 10:14:00 17:40:10 17:32:50 7:45:55 7:47:10 Time finished 11:46:16 18:22:45 18:20:50 10:35:50 10:28:45 Flow rate Nm³/h * Formaldehyde mg/nm³ 0,01 0,06 0,06 0,01 0,06 Asetaldehyde mg/nm³ <0,01 0,09 0,13 0,03 0,18 Bentsaldehyde mg/nm³ <0,007 0,01 0,01 Butyraldehyde mg/nm³ 0,02 0,03 <0,004 Valeraldehyde mg/nm³ Propioaldehyde mg/nm³ <0,01 <0,007 0,03 <0,004 0,02 Total aldehydes (excluding formaldehyde) mg/nm³ <0,02 0,11 0,12 0,20 0,026 0,035 0,22 Formaldehyde kg/h 0,001 0,003 0,02 0,0004 0,002 Asetaldehyde kg/h <0,001 0,004 0,03 0,001 0,007 Bentsaldehyde kg/h <0,0003 0,002 0,0004 Butyraldehyde kg/h 0,001 0,009 <0,0002 Valeraldehyde kg/h Propioaldehyde kg/h <0,001 <0,0003 0,007 <0,0002 0,0008 Total aldehydes (excluding formaldehyde) kg/h <0,002 0,005 0,006 0,05 0,0010 0,0013 0,01 Flow rate % ±5 ±5 ±5 ±5 Concentration % ±28 ±28 ±28 ±28 ±28 Emission % ±28 ±28 ±28 ±28 * Contains flow rates from 17 general exhausts. Flow rates are based on information from manufacture.
14 Phenol and creosols emissions defined in adsorption samples APPENDIX 6 1/1 Concentration Hourly emission Maximum uncertainty of results Measuring points MP8 MP2 PK 311 MP13 MP12 Melting shop Shake out Heavy Manganese Process of production 2x20 t moulding and moulding and (heavy pouring sand moulding) regeneration Manganese moulding and pouring Type of measuring point Filter Filter General exhaust Filter General exhaust Date Time started 10:14:00 17:40:10 17:32:50 7:45:55 7:47:10 Time finished 11:46:46 18:22:45 18:20:50 10:35:50 10:28:45 Flow rate Nm³/h * Phenol mg/nm³ <0,09 <0,06 <0,07 <0,04 <0,05 o-creosol mg/nm³ <0,09 <0,06 <0,07 <0,04 <0,05 p-creosol mg/nm³ <0,09 <0,06 <0,07 <0,04 <0,05 Phenol kg/h <0,01 <0,003 <0,02 <0,001 <0,002 o-creosol kg/h <0,01 <0,003 <0,02 <0,001 <0,002 p-creosol kg/h <0,01 <0,003 <0,02 <0,001 <0,002 Flow rate % ±5 ±5 ±5 ±5 Concentration % ±30 ±30 ±30 ±30 ±30 Emission % ±30 ±30 ±30 ±30 * Contains flow rates from 17 general exhausts. Flow rates are based on information from manufacture.
15 PAH emissions defined in adsorption samples APPENDIX 7 1/1 Concentration Hourly emission Maximum uncertainty of results Measuring points MP8 MP2 PK 311 MP13 MP12 Melting shop Shake out Heavy Manganese Manganese Process of production 2x20 t moulding and moulding and moulding and (heavy pouring sand pouring moulding) regeneration Type of measuring point Filter Filter General exhaust Filter General exhaust Date Time started 10:14:00 17:40:10 17:32:50 7:45:55 0:00:00 Time finished 11:46:16 18:22:45 18:20:50 10:35:50 0:00:00 Flow rate Nm³/h * Naphtalene mg/nm³ 0,005 0,002 0,01 0,0002 0,01967 Acenaphtylene mg/nm³ 0,0005 <0,0002 0,0002 <0,0001 0,00080 Acenaphtene mg/nm³ 0,001 <0,0002 0,0001 <0,0001 0,00036 Fluorene mg/nm³ 0,003 <0,0002 0,0002 <0,0001 0,00037 Phenanthrene mg/nm³ 0,01 <0,0002 0,001 <0,0001 0,00060 Anthracene mg/nm³ <0,0001 <0,0002 <0,0001 <0,0001 <0,0001 Fluoranthene mg/nm³ 0,002 <0,0002 0,0003 <0,0001 <0,0002 Pyrene mg/nm³ <0,0001 <0,0002 <0,0002 <0,0001 <0,0002 Benzo(a)anthracene mg/nm³ <0,0001 <0,0002 <0,0001 <0,0001 <0,0002 Chrysene mg/nm³ <0,0001 <0,0002 <0,0002 <0,0001 <0,0002 Benzo(b)fluoranthene mg/nm³ <0,0001 <0,0002 <0,0001 <0,0001 <0,0003 Benzo(k)fluoranthene mg/nm³ <0,0001 <0,0002 <0,0001 <0,0001 <0,0002 Benzo(a)pyrene mg/nm³ <0,0001 <0,0002 <0,0001 <0,0001 <0,0002 Indeno(1,2,3-cd)pyrene mg/nm³ <0,0001 <0,0002 <0,0001 <0,0001 <0,0001 Dibenzo(a,h)anthracene mg/nm³ <0,0001 <0,0002 <0,0001 <0,0001 <0,0001 Benzo(g,h,i)perylene mg/nm³ <0,0001 <0,0002 <0,0001 <0,0001 <0,0002 Total PAH mg/nm³ 0, ,024 0,002 0,005 0,008 0,009 0,0002 0,002 0,022 0,024 Naphtalene kg/h 0,0004 0,0001 0,002 0, ,001 Acenaphtylene kg/h 0,00005 <0, ,00004 <0, ,00003 Acenaphtene kg/h 0,0001 <0, ,00002 <0, ,00001 Fluorene kg/h 0,0003 <0, ,0001 <0, ,00001 Phenanthrene kg/h 0,001 <0, ,0002 <0, ,00002 Anthracene kg/h <0,00001 <0,00001 <0,00003 <0, <0, Fluoranthene kg/h 0,0002 <0, ,0001 <0, <0,00001 Pyrene kg/h <0,00001 <0,00001 <0,00005 <0, <0,00001 Benzo(a)anthracene kg/h <0,00001 <0,00001 <0,00003 <0, <0,00001 Chrysene kg/h <0,00001 <0,00001 <0,00004 <0, <0,00001 Benzo(b)fluoranthene kg/h <0,00001 <0,00001 <0,00003 <0, <0,00001 Benzo(k)fluoranthene kg/h <0,00001 <0,00001 <0,00003 <0, <0,00001 Benzo(a)pyrene kg/h <0,00001 <0,00001 <0,00003 <0, <0,00001 Indeno(1,2,3-cd)pyrene kg/h <0,00001 <0,00001 <0,00003 <0, <0, Dibenzo(a,h)anthracene kg/h <0,00001 <0,00001 <0,00003 <0, <0, Benzo(g,h,i)perylene kg/h <0,00001 <0,00001 <0,00003 <0, <0,00001 Total PAH kg/h 0, ,0022 0,0001 0,0002 0,0020 0,0023 0, , ,0008 0,0009 Flow rate % ±5 ±5 ±5 ±5 Concentration % ±30 ±30 ±30 ±30 ±30 Concentration % ±30 ±30 ±30 ±30 * Contains flow rates from 17 general exhausts. Flow rates are based on information from manufacture.
16 TVOC concentration defined by FID-analyzer and charcoal samples APPENDIX 8 1/5 Measuring point: MP8 Melting shop (filter) TVOC concentration [mg/nm³] :45 10:00 10:15 10:30 10:45 11:00 11:15 11:30 11:45 12:00 12:
17 TVOC concentration defined by FID-analyzer and charcoal samples APPENDIX 8 2/5 Measuring point: MP2 Shake out 2x20 t (heavy moulding) (filter) TVOC concentration [mg/nm³] :00 15:00 16:00 17:00 18:00 19:00 20:00 21:
18 TVOC concentration defined by FID-analyzer and charcoal samples APPENDIX 8 3/5 Measuring point: PK311 Heavy moulding and pouring (general exhaust) 150 pouring started (50t) TVOC concentration [mg/nm³] :00 15:00 16:00 17:00 18:00 19:00 20:00 21:
19 TVOC concentration defined by FID-analyzer and charcoal samples APPENDIX 8 4/5 Measuring point: MP13 Manganese moulding and sand regeneration (filter) TVOC concentration [mg/nm³] pouring started (14t) :30 7:00 7:30 8:00 8:30 9:00 9:30 10:00 10:
20 TVOC concentration defined by FID-analyzer and charcoal samples APPENDIX 8 5/5 Measuring point: MP12 Manganese moulding and pouring (genereal exhaust) TVOC concentration [mg/nm³] pouring started (14t) :30 7:00 7:30 8:00 8:30 9:00 9:30 10:00 10:
21 CO and SO 2 emissions defined by chemical cell analyzer APPENDIX 9 1/1 Concentration Hourly emission Measuring points Process of production MP8 MP2 PK 311 Melting shop Shake out 2x20 t Heavy moulding (heavy moulding) and pouring Type of measuring point Filter Filter General exhaust Date Time started 10:00 15:30 7:00 Time finished 12:15 21:30 10:30 Flow rate Nm³/h * Carbon monoxide (CO) mg/nm³ 10,2 24,4 105 Sulphur dioxide (SO 2 ) mg/nm³ 0,90 3,6 0,19 Carbon monoxide (CO) kg/h 0,93 6,3 3,8 Sulphur dioxide (SO 2 ) kg/h 0,08 0,92 0,01 Flow rate % ±5 ±5 Maximum uncertainty of results Concentration (CO) % ±30 ±15 ±5 Concentration (SO 2 ) % ±100 ±50 ±100 Emission (CO) % ±35 ±20 Emission (SO 2 ) % ±100 ±55 * Contains flow rates from 17 general exhausts. Flow rates are based on information from manufacture.
22 Measuring points LIITE 10 1/2 8 Melting shop # Measuring point 8 Melting shop, filter 2 Shake out 2x20 t, filter (heavy moulding) PK311 Heavy moulding and pouring, general exhaust 13 Manganese moulding and sand regeneration, filter 12 Manganese moulding and pouring, general exhaust Manganese moulding and pouring Heavy moulding and pouring 2 PK 311 AX-SUUNNITTELU
23 Measuring points APPENDIX 10 2/2 MP8. Melting shop, filter MP2. Shake out 2x20 t, filter (heavy moulding) PK311. Heavy moulding and pouring, general exhaust MP13. Manganese moulding and sand regeneration filter MP12. Manganese moulding and pouring, general exhaust
24 Layout of ventilation systems and sampling points APPENDIX 11 1/1
25 Layout of process equipment and ventilation units APPENDIX 12 1/1
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