Materials Efficiency Workgroup. A glace at the past and a wish for the future
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1 Materials Efficiency Workgroup A glace at the past and a wish for the future
2 Making Good Programs Great Supporting SP Technologies projects Enviroplas approved to supply 100% recycled content from Delphi into GM vehicles Circular commodity mgt. Plastic film bailer to enable bailing packaging film to process into vehicle seating liners and trash bags Goodwill Industries into SP relationship Began recycling dunnage, plastic containers, caps, plugs, Recharge and recycle vehicle batteries E-waste program Fiber, plastic drums, totes reused Communicated landfill free/zero waste program Mentored non-auto sector companies Pepsico, etc Brought many students to meetings
3 SP Related Technologies, projects Making Good Programs Great Oil management General Oil and Aveitas Extended lessons learned/best practices to: MEP Mexico and Canada (CEC) RMI (Regional Manufacturers Institute) MFR Solvent wiper recycling into vehicle components MFR grinding swarf centrifuging for oil reuse and metal recycling Gayle Technologies, Ultrasound technology Spoke to the benefits and challenges of energy from waste - Covanta FTS Russell - Flame adhesion promotion technology, deburring MPS Vehicle air bag deployment technology Presented technologies to Mexico companies
4 Do not settle with traditional recycling Cardboard, that includes bamboo and rice-based ( Asian ) types enters GM facility waste streams through delivery of assembly parts Federal-Mogul processes cardboard with recycled polyester to form nonwoven fabric called QuietShield. QuietShield is used as acoustical padding in automotive componentry Buick Lacrosse (pictured above) and the Buick Verano use QuietShield in the production of headliners
5 Filtration media recycling, created specification Potassium Hydroxide reuse options Materials and technology exchange proposed Gage - Paint purge recycling across the US Test America Cartridge filter recycling and reuse, offered best practice Functional black plastic recycling TPE recycling, GDCs Enduraprene Converting scrap vehicle components to make coats for the homeless
6 Sustaining our Future Through Innovation Results And Benefits: Prevented 227 miles of boom from entering landfills Prevented 29,000 gallons of oil/water from entering landfills 212,500 pounds of waste eliminated Eliminated 149 tons of CO2 equivalent emissions Enabled Implementation by Empowering key stakeholders Demonstrated technologies and processes that provide superior oil absorbent materials that can be reused and recycled at end of life preventing landfill Formed process for future response efforts, material selections and product development strategies How wonderful it is that nobody need wait a single moment before starting to improve the world Anne Frank
7 Goodwill Toledo - Cardboard container exchange, reuse MFR Plant absorbent recycling and reuse Everybody s Paint - Latex household paint reuse MSW Tony Joseph - Cardboard shredding/bailing technology USBCSD Materials exchange program ROC Detroit Offal blank reuse BAE Light weight recycled content pallets MFR - Oily sludge centrifuging, solids removal, water removal for oil reuse Composting and repurposing steel baskets, Detroit Dirt, Pashon Murray, Detroit urban farming movement Packaging reuse/recycling and repurposing, plastic corrugate, green garage
8 GM s 152 LANDFILL-FREE FACILITIES Canada 6 United States 48 Mexico 17 Ecuador 2 Germany United Kingdom 9 5 Poland 3 France 1 Hungary 1 Austria 1 Spain 2 Italy 1 Egypt 1 Uzbekistan 1 India 5 China 11 Thailand 4 South Korea 17 Colombia 1 Brazil 9 South Africa 4 Argentina 3 North America 71 Asia Pacific 38 Europe 23 South America 15 Africa 5
9 This is why we do this work
10 GM Ren Cen Orion Assy. Overseas, a common alternative FSG (Filter Media) In Flint - New Life Center GM Plants (Air filters) WTC Flint Tool & Die Flint Powertrai n City of Flint (Sort & Bail) Hamtramc k recycling Clean Tech (Wash + Flake) (Sort & Bail) schupan UniFi (Chips) States per color: MI NC QC Palmetto (Fiber) O N NY W.T. Burnett (Fleece) The Empowerment plan (Coats for homeless) Rogers Foam (Die Cut) EXO-S manifold cover) Detroit, Flint & International Distribution GM Rochester, scrap insulation GM plant CAMI, Ramos, CCA (Vehicle Assy.) Detroit / Flint (Home insulation) Scrap CAMI Lavergne Group
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