Sanitary Pressure Regulators RHPS Series

Transcription

1 Sanitary Pressure Regulators RHPS Series Pressure-reducing regulators and tank blanketing regulators 316L stainless steel construction 1/2, 1, and 1 1/2 in. end connections Working pressures up to 232 psig (16. bar) Temperatures from 31 to 284 F ( 35 to 14 C) Compliant with FD / USP Class VI

2 2 Sanitary Pressure Regulators, RHPS Series Contents Introduction, 3 PRS Series Pressure-Reducing Regulator Testing, 3 Cleaning and Packaging, 3 Sanitary Pressure-Reducing Regulators PRS4, PRS8, PRS15 Series, 4 Sanitary Tank lanketing Regulators TRS Series, 6 Flow Data, 8 TRS8 Series Tank lanketing Regulator

3 Sanitary Pressure Regulators, RHPS Series 3 Introduction The Swagelok sanitary pressure regulators include the PRS series, a pressure-reducing regulator, and the TRS series, a tank blanketing regulator. oth series are compliant with FD/USP Class VI and feature 316L stainless steel metal components and EPDM seals. These sanitary regulators are designed for pressures up to 232 psig (16. bar) and are available with sanitary clamp end connections. The PRS series pressure regulator features a handle knob for pressure adjustment; the TRS series tank blanketing regulator has an adjusting screw for pressure adjustment. Testing Every RHPS series sanitary pressure regulator is factory tested with nitrogen or air at 232 psig (16. bar), or its maximum rated pressure if less than 232 psig (16. bar). Shell testing is performed to a requirement of no detectable leakage with a liquid leak detector. Oxygen Service Hazards For more information about hazards and risks of oxygenenriched systems, see the Oxygen System Safety technical report, MS RHPS series pressure regulators are not Safety ccessories as defined in the Pressure Equipment Directive 97/23/EC. Do not use the regulator as a shutoff device. Cleaning and Packaging Every RHPS series sanitary pressure regulator is cleaned and packaged in accordance with Standard Cleaning and Packaging (SC-1), MS Cleaning and packaging to ensure compliance with product cleanliness requirements stated in STM G93 Level C is available as an option.

4 4 Sanitary Pressure Regulators, RHPS Series Sanitary, Pressure-Reducing Regulators PRS4, PRS8, and PRS15 Series Features Spring-loaded pressure control Diaphragm sensing mechanism 316L stainless steel materials of construction Large diaphragm-to-seat ratio for increased sensitivity Internal surface finish of 16 μin. (.4 μm) max 1/2, 1, and 1 1/2 in. sanitary clamp end connections ottom mounting on PRS4 and PRS8 series Compliant with FD / USP Class VI Options Special cleaning to STM G93 Level C PRS8 Technical Data PRS4 PRS15 Series PRS4 Maximum Inlet Pressure psig (bar) Maximum Outlet Control Pressure psig (bar) Sensing Type Temperature Range F ( C) Flow Coefficient (C v ).7 31 to 284 PRS8 232 (16.) 13 (9.) Diaphragm 1.95 ( 35 to 14) PRS Seat Diameter in. (mm).24 (6.).39 (1.).67 (17.) Inlet and Outlet Connections 1/2 in. sanitary clamp (SOD) 1 in. sanitary clamp (SOD) 1 1/2 in. sanitary clamp (SOD) Weight lb (kg) 6.2 (2.8) 6.6 (3.) 1.3 (4.7) Materials of Construction PRS8 Series Regulator Component Wetted components listed in italics. Material / Specification 1 Knob assembly with adjusting screw, nut, S with 2-7 washer, and cap 2 Spring housing 316L SS / 479, EN188 3 all 42 SS 4 Spring guide 316L SS / 479, EN188 5 Set spring CR5V4 6 Hex nut 2 7 Washer 4 8 Diaphragm screw 316L SS / 479, EN188 9 ottom spring guide 316L SS / 479, EN188 1 Diaphragm EPDM 11 O-ring EPDM 12 Clamp ring 13 Seat retainer 14 ody 316L SS / 479, EN Seat 16 Poppet housing 17 Poppet spring 316 SS / Seat seal EPDM 19 Poppet 2 Ferrule 316L SS / 479, EN188 Wetted lubricants: Silicone-based, synthetic hydrocarbonbased

5 Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. Sanitary Pressure Regulators, RHPS Series 5 End Connection Size and Type 1/2 in. sanitary clamp 1 in. sanitary clamp 1 1/2 in. sanitary clamp Dimensions, in. (mm) C D E F G H J K 6.34 (161) 7.83 (199) 9.8 (249) 5.59 (142) 5.43 (138) 6.18 (157) 2.52 (64.) 3.15 (8.) 3.7 (78.).71 (18.).98 (25.) 2.1 (51.) 3.11 (79.) 3.52 (89.5) 3.92 (99.5) 2.48 (63.) 3.35 (85.) 3.92 (99.5) 1.18 (3.) 1.97 (5.) 2.28 (58.) 2.76 (7.) 2.76 (7.) 1. (25.4) 1.98 (5.4) 1.98 (5.4) 1/ /2 H dia PRS8 series regulator shown. E K ferrule OD J dia Inlet Outlet D 4 mounting holes, M6 thread,.39 (1.) deep C F G dia bolt circle Ordering Information uild a PRS4, PRS8, and PRS15 series regulator ordering number by combining the designators in the sequence shown below PRS TC E E E - G93 1 Series PRS = 232 psig (16. bar) maximum inlet pressure 2 Inlet / Outlet TC4 = 1/2 in. sanitary clamp (SOD) TC8 = 1 in. sanitary clamp (SOD) TC15 = 1 1/2 in. sanitary clamp (SOD) 3 ody Material 2 = 316L SS 4 Pressure Control Range 1 = 4.3 to 43 psig (.3 to 3. bar) 2 = 14.5 to 13 psig (1. to 9. bar) 5 Seal Material E = EPDM 6 Diaphragm Material E = EPDM 7 Seat Material E = EPDM 8 Options G93 = STM G93 Level C-cleaned

6 6 Sanitary Pressure Regulators, RHPS Series Sanitary, Tank lanketing Regulators TRS Series Features Spring-loaded pressure control Diaphragm-sensing mechanisms alanced poppet Diaphragm support plates allow for use in vacuum 316L stainless steel materials of construction djustable from.7 psig (2. in. H 2 O, 5 mbar) pressure Supply pressure effect ratio: 1:3 1 in. sanitary clamp end connections FD / USP seals Compliant with FD/USP Class VI Options Factory set and locked Wetted components finished to 16 μin. (.4 μm) or 32 μin. (.8 μm) Special cleaning to STM G93 Level C Technical Data Series Maximum Inlet Pressure psig (bar) Maximum Outlet Control Pressure psig (in. H 2 O, mbar) Sensing Type TRS 87 (6.) 7.2 (2, 5) Diaphragm Temperature Range F ( C) 4 to 284 ( 2 to 14) Flow Coefficient (C v ) Seat Diameter in. (mm) (8.) Inlet and Outlet Connections 1 in. sanitary clamp (SOD) Weight lb (kg) 14.3 (6.5) Materials of Construction TRS Series Regulator Component Material / Specification 1 Cover 2 djusting screw 316L SS / 479, EN188 3 Spring guide 4 Set spring 32 SS / 24 5 Spring housing assembly 316L SS / 479, EN188 6 Nut 2 7 Lock washer 4 8 Diaphragm plate (2) 316L SS / 479, EN188 9 Diaphragm / support PTFE / Fluorocarbon FKM 1 Socket-head cap screw Lock washer 2 12 Nut 13 O-ring EDPM, Kalrez Seal housing 316L SS / 479, EN Retaining ring 16 Guide ring PTFE 17 Stem 316L SS / 479, EN Seat 19 Seat seal EDPM, Kalrez Poppet spring 32 SS / ody assembly (body, outlet tube, EF tube, fittings, lower dish) 22 Poppet housing 316L SS / 479, EN Poppet 24 alance housing 25 ody plug Wetted lubricants: Silicone-based and synthetic hydrocarbon-based Wetted components listed in italics.

7 Sanitary Pressure Regulators, RHPS Series 7 Flow Tables TRS Series Regulators with.31 in. (8. mm) Seat Outlet Pressure Range psig (in. H 2 O, mbar) 1.4 (.1).7 to.14 (2. to 4., 5 to 1) to.72 (4.) (4. to 2, 1 to 5).29 to 2.9 (8. to 8, 2 to 2).72 to 7.2 (2 to 2, 5 to 5) 2.9 (.2) 5.8 (.4) 4.7 (8.) 9.4 (16) 8.7 (.6) 14.1 (24) Inlet Pressure, psig (bar) 11.6 (.8) 14 (1.) 29 (2.) ir Flow, std ft 3 /min (Nm 3 /h) 18.8 (32) 23.5 (4) 38.2 (65) 43 (3.) 5. (85) 58 (4.) 61.7 (15) 72 (5.) 73.5 (125) If inlet pressure is less than 14 psig (1. bar), the outlet pressure should not exceed 5 % of inlet pressure in order to reach the stated flow. 87 (6.) 85.3 (145) Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change (284) 1.97 (5.) 5.81 (148) Inlet Outlet 2.1 (51.) 4.84 (123) 9.6 (23) 8.27 (21) Ordering Information uild a TRS series regulator ordering number by combining the designators in the sequence shown below TRS TC E T E - FS 1 Series TRS = 87 psig (6. bar) maximum inlet pressure 2 Inlet / Outlet TC8 = 1 in. sanitary clamp (SOD) 3 ody Material 2 = 316L SS 4 Pressure Control Range 1 =.7 to.14 psig (2. to 4. in. H 2 O, 5 to 1 mbar) 2 =.14 to.72 psig (4. to 2 in. H 2 O, 1 to 5 mbar) 3 =.29 to 2.9 psig (8. to 8 in. H 2 O, 2 to 2 mbar) 4 =.72 to 7.2 psig (2 to 2 in. H 2 O, 5 to 5 mbar) 5 Seal Material E = EPDM F = Kalrez Diaphragm Material T = PTFE 7 Seat Material E = EPDM F = Kalrez Options FS = Factory set and locked P4 = Wetted components finished to 16 μin. (.4 μm) P8 = Wetted components finished to 32 μin. (.8 μm) G93 = STM G93 Level C-cleaned

8 8 Sanitary Pressure Regulators, RHPS Series Flow Data The graphs illustrate the change or droop in outlet pressures as the flow rate increases. PRS4 Series Pressure Control Range: 4.3 to 43. psig (.3 to 3. bar) 14.5 to 13 psig (1. to 9. bar) Nitrogen Flow, Nm 3 /h Outlet Pressure, psig Inlet Pressure: = 13 psig (9. bar) = 87 psig (6. bar) Outlet Pressure, bar Nitrogen Flow, std ft 3 /min PRS8 Series Pressure Control Range: 4.3 to 43. psig (.3 to 3. bar) 14.5 to 13 psig (1. to 9. bar) 5 Nitrogen Flow, Nm 3 /h Outlet Pressure, psig Outlet Pressure, bar 1 Inlet Pressure: = 13 psig (9. bar).5 = 87 psig (6. bar) Nitrogen Flow, std ft 3 /min

9 Flow Data The graphs illustrate the change or droop in outlet pressures as the flow rate increases. PRS15 Series Sanitary Pressure Regulators, RHPS Series 9 Pressure Control Range: 4.3 to 43. psig (.3 to 3. bar) Nitrogen Flow, Nm 3 /h 14.5 to 13 psig (1. to 9. bar) Outlet Pressure, psig Inlet Pressure: = 13 psig (9. bar) = 87 psig (6. bar) Outlet Pressure, bar Nitrogen Flow, std ft 3 /min TRS Series Pressure Control Range:.29 to 2.9 psig (8. to 8 in. H 2 O, 2 to 2 mbar) Nitrogen Flow, Nm 3 /h F E C Outlet Pressure, psig F E D D C Inlet Pressure: == 87 psig (6. bar) == 72 psig (5. bar) C== 58 psig (4. bar) D== 43 psig (3. bar) E== 29 psig (2. bar) F == 14 psig (1. bar) Outlet Pressure, mbar Nitrogen Flow, std ft 3 /min

10 1 Sanitary Pressure Regulators, RHPS Series Other Regulators For general-use RHPS series regulators, see the Pressure Regulators, RHPS Series catalog, MS dditional Products. For Swagelok tube fittings products, see the Gaugeable Tube Fittings and dapter Fittings catalog, MS For tank blanketing regulators, see the Tank lanketing Pressure Regulators, RHPS Series catalog, MS For Swagelok pressure gauges, see the Industrial and Process Pressure Gauges catalog, MS For additional Swagelok pressure regulators, see the Pressure Regulators catalog, MS For Swagelok S and U series fluoropolymer hose, see the Hose and Flexible Tubing catalog, MS 1 18.

11 Sanitary Pressure Regulators, RHPS Series 11

12 RHPS series pressure regulators are not Safety ccessories as defined in the Pressure Equipment Directive 97/23/EC. Do not use the regulator as a shutoff device. Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative. Caution: Do not mix or interchange parts with those of other manufacturers. Swagelok TM Swagelok Company Kalrez TM DuPont 212 Swagelok Company MS-2-436, R1