VALVES. Prospector Series Poppet Valves 1/4" to 2" Air Pilot Actuated 2/2, 3/2, & 4/2 Inline Valves

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1 2 High flow - Cv of 1.2 to 49.5 Durable, robust construction Two mounting styles: inline or subbase 1/4" to 2" ports (SPP or PTF threads) Wide range of ir Pilot Operators available Four functional types: available in 2/2, 3/2, 3/2 multi-directional and 4/2 configurations Technical data Medium: Filtered and lubricated or nonlubricated compressed air or vacuum. Operation: Poppet valve air pilot actuated. Mounting: Through-holes in valve body and subbase. Port Size: 1/4" to 2" PTF, SPP Operating Pressure: 300 psig (Maximum 20.7 bar). For details see overleaf. Flow Characteristics: asic size Function Cv* 1/4" 3/2 & 4/ /2" 2/2, 3/2 & 4/ " 2/2, 3/2 & 4/ " 2/2 & 3/ *See VL for additional flow information. Operating Temperature: -20 F to 175 F** (-29 C to 79 C) **Consult Technical Service for use below 35 F (+2 C). Materials ody: luminum alloy body, piston, poppets and subbase. Operators: Zinc or aluminum air pilot operators. Elastomers: Nitrile rubber seals. (Fluorocarbon seals are optional, contact Technical Services.) Fluids Filtered and lubricated compressed air or vacuum. Prospector poppet valves with 1,, or 4 air operators or with C, D, F, or X series solenoid operators may be used with filtered, non-lubricated compressed air or vacuum, although tests indicate that service life will be reduced. Valves with other operators must not be used in non-lubricated service. Seal Compatibility Prospector poppet valve seals are compatible with most good quality O-ring lubricants, including: DC R-2+ grease (Dow Corning) DC 44 grease (Dow Corning) Magnalube G (Saunders Industries) Non-detergent mineral based oil such as Mobil DTE light oil. Poppet valve seals are not compatible with WD-40 or commonly used deicer fluids. Consult factory to verify compatibility of lubricants or fluids not listed above. Valve Exhaust The valve exhaust port must not be restricted with anything more than a muffler or equal pipe size (most exhaust ports are larger than the inlet port). ack pressure on the exhaust side of the valve poppets can, under some conditions, result in failure to operate. If exhaust is to be piped away, piping should be installed horizontally ar oat a downward angle from the valve to provide drainage an minimize sludge formation. Use of Speed Controls Speed controls may be installed in the exhuast port on Norgren 3-port/2-position multi-direction popped valves. Note: On all other poppet valves, speed controls should only be installed in the air line between the valve and the airoperated device and as close as possible to the device. Vacuum Service Valves that can be used in vacuum service are inentified by a J" in the 6th position of the model number. For on-off application of vacuum, use a normally closed 2-port/2- position (2-way) valve. Connect the vacuum to the inlet port. When the valve is actuated, vacuum will be applied to the outlet port. For selecting alternately between vacuum and pressure, use a normally open 3-port/2-position (3-say) valve. Connect the vacuum to the exhaust port and vent the inlet port. When the valve is actuated, vacuum will be applied to the outlet port. In addition, 4-port/2-position (4-way) valves can be connected the same way as 3-port/2-position (3-way) valves for selectin alternately between vacuum and pressure or vacuum and vent. That is, connect the vacuum to the exhuast port and pressure or vent to the inlet port. When the valve is actuated, the cylinder ports (outlets) will be alternately switched between vacuum and pressure or vacuum and vent. VL-224

2 2 Use this chart as a product deconfigurator. It is not designed to build" model numbers. Position in Model Number Valve ody Operator Valve Type = 2-Port/2-Position, Normally Closed. = 2-Port/2-Position, Normally Open. C = 3-Port/2-Position, Multi-Directional. D = 3-Port/2-Position, Normally Closed. E = 3-Port/2-Position, Normally Open. F = 4-Port/2-Position (4-way). 2 Mounting Style 1 = Inline, PTF Threads = Inline, SPP Threads 7 & 8 ir Operators 1 = Single, PTF Threads = Single, SPP Threads 6 Internal Variation H = External Pilot Supply. J = Vacuum Service. Has an external pilot supply with heavy spring. 3 & 4 asic Size 01 = 1/4" asic, (Valve Types D, E, F) 1/2" asic, (Valve Types,, C) 02 = 1/2" asic, (Valve Types C, D, E, F, G) 1" asic, (Valve Types, ) 03 = 1" asic, (Valve Types C, D, E, F, G) 2" asic, (Valve Type ) 04 = 1" asic, (Valve Types D, E) 2" asic, (Valve Type C) 5 Port Size PTF 2 = 1/4" Ports 3 = 3/8" Ports 4 = 1/2" Ports 5 = 3/4" Ports 6 = 1" Ports 7 = 1-1/4" Ports 8 = 1-1/2" Ports 9 = 2" Ports VL-225

3 2 ir Pilot Version 2/2 Normally Closed air to operate/spring return Normally Closed IN Model Port Size Cv Port to Pilot Port Size Operating Pressure* Pilot Pressure* Repair Kit 1012H-1 1/4" PTF 2.1 1/8" PTF psig 30 psig or greater than supply pressure H- 1/4" SPP 2.1 1/8" SPP psig 30 psig or greater than supply pressure H-1 3/8" PTF 3.4 1/8" PTF psig 30 psig or greater than supply pressure H- 3/8" SPP 3.4 1/8" SPP psig 30 psig or greater than supply pressure H-1 1/2" PTF 5.3 1/8" PTF psig 30 psig or greater than supply pressure H- 1/2" SPP 5.3 1/8" SPP psig 30 psig or greater than supply pressure H-1 3/4" PTF 6.5 1/8" PTF psig 30 psig or greater than supply pressure H- 3/4" SPP 6.5 1/8" SPP psig 30 psig or greater than supply pressure H-1 3/4" PTF /8" PTF psig 30 psig or greater than supply pressure H- 3/4" SPP /8" SPP psig 30 psig or greater than supply pressure H-1 1" PTF /8" PTF psig 30 psig or greater than supply pressure H- 1" SPP /8" SPP psig 30 psig or greater than supply pressure H-1 1-1/4" PTF /8" PTF psig 30 psig or greater than supply pressure H- 1-1/4" SPP /8" SPP psig 30 psig or greater than supply pressure H-1 1-1/2" PTF 34 1/8" PTF psig 30 psig or greater than supply pressure H- 1-1/2" SPP 34 1/8" SPP psig 30 psig or greater than supply pressure H-1 2" PTF /8" PTF psig 30 psig or greater than supply pressure H- 2" SPP /8" SPP psig 30 psig or greater than supply pressure * Vacuum service replace the 6 digit H with a J, this will then allow the operating pressure down to 29" Hg, with a pilot pressure of psig 2/2 Normally Closed air to operate/spring return Normally Open IN Model Port Size Cv Port to Pilot Port Size Operating Pressure* Pilot Pressure* Repair Kit 1012H-1 1/4" PTF 2.3 1/8" PTF psig 30 psig or greater than supply pressure H- 1/4" SPP 2.3 1/8" SPP psig 30 psig or greater than supply pressure H-1 3/8" PTF 3.8 1/8" PTF psig 30 psig or greater than supply pressure H- 3/8" SPP 3.8 1/8" SPP psig 30 psig or greater than supply pressure H-1 1/2" PTF 5.4 1/8" PTF psig 30 psig or greater than supply pressure H- 1/2" SPP 5.4 1/8" SPP psig 30 psig or greater than supply pressure H-1 3/4" PTF 6.3 1/8" PTF psig 30 psig or greater than supply pressure H- 3/4" SPP 6.3 1/8" SPP psig 30 psig or greater than supply pressure H-1 3/4" PTF /8" PTF psig 30 psig or greater than supply pressure H- 3/4" SPP /8" SPP psig 30 psig or greater than supply pressure H-1 1" PTF /8" PTF psig 30 psig or greater than supply pressure H- 1" SPP /8" SPP psig 30 psig or greater than supply pressure H-1 1-1/4" PTF /8" PTF psig 30 psig or greater than supply pressure H- 1-1/4" SPP /8" SPP psig 30 psig or greater than supply pressure * Vacuum service replace the 6 digit H with a J, this will then allow the operating pressure down to 29" Hg, with a pilot pressure of psig VL-226

4 2 ir Pilot Version 3/2 Normally Closed air pilot to operate/spring return Model Port Size Cv In to Out port Cv Out to Exh port Pilot Port Size Operating Pressure* Pilot Pressure* Repair Kit D1012H-1 1/4" PTF /8" PTF psig 30 psig or greater than supply pressure D012H- 1/4" SPP /8" SPP psig 30 psig or greater than supply pressure D1013H-1 3/8" PTF /8" PTF psig 30 psig or greater than supply pressure D013H- 3/8" SPP /8" SPP psig 30 psig or greater than supply pressure D1022H-1 1/4" PTF /8" PTF psig 30 psig or greater than supply pressure D022H- 1/4" SPP /8" SPP psig 30 psig or greater than supply pressure D1023H-1 3/8" PTF /8" PTF psig 30 psig or greater than supply pressure Normally Closed D023H- 3/8" SPP /8" SPP psig 30 psig or greater than supply pressure D1024H-1 1/2" PTF /8" PTF psig 30 psig or greater than supply pressure EXH IN D024H- 1/2" SPP /8" SPP psig 30 psig or greater than supply pressure D1025H-1 3/4" PTF /8" PTF psig 30 psig or greater than supply pressure D025H- 3/4" SPP /8" SPP psig 30 psig or greater than supply pressure D1035H-1 3/4" PTF /8" PTF psig 30 psig or greater than supply pressure D035H- 3/4" SPP /8" SPP psig 30 psig or greater than supply pressure D1036H-1 1" PTF /8" PTF psig 30 psig or greater than supply pressure D036H- 1" SPP /8" SPP psig 30 psig or greater than supply pressure D1047H-1 1-1/4" PTF /8" PTF psig 30 psig or greater than supply pressure D047H- 1-1/4" SPP /8" SPP psig 30 psig or greater than supply pressure * Vacuum service replace the 6 digit H with a J, this will then allow the operating pressure down to 29" Hg, with a pilot pressure of psig 3/2 Normally Open air pilot to operate/spring return Model Port Size Cv In to Out port Cv Out to Exh port Pilot Port Size Operating Pressure Pilot Pressure Repair Kit E1012H-1 1/4" PTF /8" PTF psig 30 psig or greater than supply pressure E013H-1 3/8" PTF /8" PTF psig 30 psig or greater than supply pressure Normally Open EXH IN E1024H-1 1/2" PTF /8" PTF psig 30 psig or greater than supply pressure E024H- 1/2" SPP /8" SPP psig 30 psig or greater than supply pressure E1025H-1 3/4" PTF /8" PTF psig 30 psig or greater than supply pressure E025H- 3/4" SPP /8" SPP psig 30 psig or greater than supply pressure E1036H-1 1" PTF /8" PTF psig 30 psig or greater than supply pressure E036H- 1" SPP /8" SPP psig 30 psig or greater than supply pressure E1047H-1 1-1/4" PTF /8" PTF psig 30 psig or greater than supply pressure E047H- 1-1/4" SPP /8" SPP psig 30 psig or greater than supply pressure VL-227

5 2 ir Pilot Version 3/2 Multi-directional air pilot to operate/spring return Distributor 2 1 C Selector IN2 IN Normally Closed C EXH Normally Open EXH C IN1 IN C IN Model Port Size Cv to C port Cv to port Pilot Port Size Operating Pressure* Pilot Pressure* Repair Kit C1012H-1 1/4" PTF /8" PTF psig 30 psig or greater than supply pressure C012H- 1/4" SPP /8" SPP psig 30 psig or greater than supply pressure C1013H-1 3/8" PTF /8" PTF psig 30 psig or greater than supply pressure C013H- 3/8" SPP /8" SPP psig 30 psig or greater than supply pressure C1014H-1 1/2" PTF /8" PTF psig 30 psig or greater than supply pressure C014H- 1/2" SPP /8" SPP psig 30 psig or greater than supply pressure C1025H-1 3/4" PTF /8" PTF psig 30 psig or greater than supply pressure C025H- 3/4" SPP /8" SPP psig 30 psig or greater than supply pressure C1035H-1 3/4" PTF /8" PTF psig 30 psig or greater than supply pressure C035H- 3/4" SPP /8" SPP psig 30 psig or greater than supply pressure C1036H-1 1" PTF /8" PTF psig 30 psig or greater than supply pressure C036H- 1" SPP /8" SPP psig 30 psig or greater than supply pressure C1037H-1 1-1/4" PTF /8" PTF psig 30 psig or greater than supply pressure C037H- 1-1/4" SPP /8" SPP psig 30 psig or greater than supply pressure C1048H-1 1-1/2" PTF /8" PTF psig 30 psig or greater than supply pressure C048H- 1-1/2" SPP /8" SPP psig 30 psig or greater than supply pressure C1049H-1 2" PTF /8" PTF psig 30 psig or greater than supply pressure C049H- 2" SPP /8" SPP psig 30 psig or greater than supply pressure /2 air pilot to operate/spring return CYL2 CYL1 IN EXH Model Port Size Cv In to CY2 Cv CY1 to Exh Cv In to CY1 Cv CY2 to Exh Pilot Port Size Operating Pressure Pilot Pressure Repair Kit F1012H-1 1/4" PTF /8" PTF psig 30 psig or greater than supply pressure F012H- 1/4" SPP /8" SPP psig 30 psig or greater than supply pressure F1013H-1 3/8" PTF /8" PTF psig 30 psig or greater than supply pressure F013H- 3/8" SPP /8" SPP psig 30 psig or greater than supply pressure F1023H-1 3/8" PTF /8" PTF psig 30 psig or greater than supply pressure F023H- 3/8" SPP /8" SPP psig 30 psig or greater than supply pressure F1024H-1 1/2" PTF /8" PTF psig 30 psig or greater than supply pressure F024H- 1/2" SPP /8" SPP psig 30 psig or greater than supply pressure F1025H-1 3/4" PTF /8" PTF psig 30 psig or greater than supply pressure F025H- 3/4" SPP /8" SPP psig 30 psig or greater than supply pressure F1035H-1 3/4" PTF /8" PTF psig 30 psig or greater than supply pressure F035H- 3/4" SPP /8" SPP psig 30 psig or greater than supply pressure F1036H-1 1" PTF /8" PTF psig 30 psig or greater than supply pressure F036H- 1" SPP /8" SPP psig 30 psig or greater than supply pressure F1037H-1 1-1/4" PTF /8" PTF psig 30 psig or greater than supply pressure F037H- 1-1/4" SPP /8" SPP psig 30 psig or greater than supply pressure VL-228

6 2 3/2 Inline odies asic 1/4-Inch ody D101* & E101* (3-Port/2-Position Pilot Operated Valve) 3.06 (77.7) 1.13 (28.7).53 (13.5).28 (7.1) TYP 2.50 (63.5).53 (13.5).88 (22.4) 3/8", 3/8" 1/4", 3/8" 2.69 (68.3) 3.56 (90.4) 1.56 (39.6) 1/4", 3/8".22 (5.6) Dia. (2 Plcs) asic 1/2 - Inch ody D102*C & E102*C (3/2 Pilot Operated Valve) 1.03 (26.2) 3.06 (77.7) 1.56 (39.6) 1.50(38.1) 2.00 (50.8) 1.00 (25.4) 2.31 (58.7) 3.89 (98.8(Std)) INDICTOR PIN OPTION.125 (3.2) Travel 4.15 (105.4) (Indicator) 2.75 (69.8).28 (7.1) Dia.(1 Plcs) 1.03 (26.2) 1.94 (49.3).87 (22.1) 1/4", 3/8", 1/2", 3 3/8", 1/2", 3/4", 3/4" 1/4", 3/8", 1/2", 3/4" Dimensions in inches (mm) VL-229

7 2 asic 1 - Inch ody D103*C, D104*C, E103*C & E104*C (3/2 Pilot Operated Valve) 4.06 (103.1) 2.06 (52.3) 6.16 (156.6) Std 6.20 (157.5) Indicator INDICTOR PIN OPTION 2.00 (50.8) 4.00 (101.6).20 (5.1) Travel 1.38 (34.9) 2.75 (69.9) 3.13 (79.5) 16.6 (156.6) (Std) 6.20 (157.5) (Indicator) 1.90 (48.3) 4.65 (118.1).41 (10.4) Dia. (2 Plcs) 2.02 (51.3) 1.25 (31.8) 3.40 (86.4) 3/4", 1",1-1/4" 1", 1-1/4", 1-1/4" 3/2 Multi-Directional Inline odies asic 1/2 - Inch ody C101*C, C102*C, C105*C & C106*C (3/2 Multi-Directional Pilot Operated Valve) 1.44 (36.6) 3.20 (81.3) 1/4", 3/8", 1/2" Ports 1.66 (42.2).84 (21.3).28 (7.1) Dia. (2 plcs) 2.13 (54.1) 1.00 (25.4) 1/4", 3/8", 1/2", 3/4" 1/4", 3/8", 1/2", 3/4" C 1.44 (36.6) 3.06 (77.7) 1.56 (39.6) 1.50 (38.1) 1/4", 3/8", 1/2", 3/4" 2.50 (63.5) OTTOM VIEW Dimensions in inches (mm) VL-230

8 2 asic 1 - Inch ody C103*C (3/2 Multi-Directional Pilot Operated Valve) OPERTOR.16 (4.1) 5.49 (139.4) 3.14 (79.8) 1.77 (45.0) 2.38 (60.5) 3.14 (79.8) 3.31 (84.1) 4.10 (104.1) 2.06 (52.3) 2.31 (58.7) 4.62 (117.3) 1.13 (28.7) 2.88 (73.2) asic 2 - Inch ody C104*C & C108*C (3/2 Multi-Directional Pilot Operated Valve) 5.03 (127.8) 2.52 (64.0) 4.31 (109.5) 4.31 (109.5) 9.35 (237.5) 1-1/2", 2" 1-1/2", 2" OTTOM VIEW 1-1/2", 2" 3.16 (80.2) 6.31 (160.3) Dimensions in inches (mm) VL-231

9 2 4/2 Inline odies asic 1/4 - Inch ody F101*C (4/2 Pilot Operated Valve).69 (17.5) 1.75 (44.5).46 (11.7) 3.13 (79.5) 1.56 (39.6) 1.22 (31.1) 1/4", 3/8" 1.15 (29.1).59 (15.0) 1.84 (46.7) 3/8", 3/8" 1/4", 3/8" 2.73 (69.3) 1.50 (38.1) TOP VIEW.66 (16.8).84 (21.3) asic 1/2 - Inch ody F102*C (4/2 Pilot Operated Valve) 1.69 (42.9) 3.75 (95.3) 2.00 (50.8).38 (9.7) TYP 3.94 (100.1) 1.94 (49.3) 3/8", 1/2", 3/4".34 (8.6) Dia. (2 plcs).88 (22.4).75 (19.1) 2.75 (69.9) 1.50 (38.1).88 (22.4) 1.75 (44.5) 1.63 (41.4) 3/8", 1/2", 3/4" 1/2", 3/4", 3/4" TOP VIEW asic 1 - Inch ody F103*C (4/2 Pilot Operated Valve) 5.00 (127.0) 2.50 (63.5) 4.50 (114.3) 2.25 (57.2).38 (9.7) TYP 6.23 (158.2) 1.25 (31.8) 3.49 (88.6) 2.50 (63.5).41 (10.4) Dia. (2 plcs) 1.44 (36.6) 3.49 (88.6) 2.24 (56.9) 2.50 (63.5) 4.00 (101.6) 1.75 (44.5) 3.50 (88.9) 1", 1-1/4", 1-1/4" Dimensions in inches (mm) VL-232

10 2.06 (52.3) 3.09 (78.5)* 2 Valve ody Operator with Standard Cable Grip Connector 1 and single CC 3.00 (76) 4.41 (112) 1.29 (33) CE, CF, CY 0.79 (20) 1.97 (50) 1/4" Exhaust Diffuser 0.67 (17)* * Gasket 0.03 (0.8) thick included in dimensions (81)* Manual Override 1/8" - 27 NPT External Pilot Port 3.30 (84)* Manual Override 3.00 (76) Dia (74) 1/8" Solenoid Exhaust 3.00 (76) Dia. 1/8" NPT External Pilot Port * Gasket 0.03 (0.8) thick included in dimensions. Optional C Series Conduit Housing C0, C1 Optional P Series P (40.4) Conduit Port 1/2" NPT External Pilot Port 1/8" NPTF.94 (23.9) Dia. ux. Outlet - 1/8" NPTF (Can be used for operating additional remote valve.).62 (15.7) Manual Override Locking Conduit Port 1/2" NPSM 1.87 (47.5) Exhaust Port 1/8" NPTF (Do Not Restrict) 4.03 (102.4) C Oper. External Pilot Port 1/8" NPTF.32 (7.9).34 (8.6).36 (9.1) * Gasket 0.03 (0.8) thick included in dimensions. Valve body operator with optional X Series - Hazardous Location X (42.2) Exhaust Port 1/4" NPT Solenoid housings can be rotated 360 * Gasket 0.03 (0.8) thick included in dimensions. Conduit Port 1/2" NPT External Pilot Port 1/8" NPTF.34 (8.6)*.31 (7.9) 2.36 (59.9) 4.22 (107.2) Manual Override - Locking Dimensions in inches (mm) VL-233