OUTBOARD MOTOR BF4.5BK2 BF5AK2. 13ZV1C01 Honda Motor Co., Ltd. 2011

Transcription

1 OUTBOARD MOTOR BF4.5BK2 BF5AK2 1 13ZV1C01 Honda Motor Co., Ltd. 2011

2 FOREWORD INDEX 1 ENGINE GROUP 2 FRAME GROUP 3 PART NUMBER INDEX 4 BF5AK2 PART NAME INDEX 5

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4 B 1 Instruction for use of parts catalogue This parts catalogue was prepared based on the latest information available as of November 01, See the parts catalogue news for any revision that is made after November 01, Always specify the part number when ordering a part. Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts. When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. CONTENTS Instruction for use of parts catalogue... 1 How to refer to the part information... 2 Part catalogue structure... 3 Address Page When the parts were revised... 4 Abbreviations used in the parts catalogue... 4 How to check the part block and serial numbers... 5 Models, parts catalogue codes and applicable serial numbers... 6 Features of each type... 7 Fuel hose, general purpose hoses and vinyl hose... 8 FLAT RATE SERVICE TIME... 9 Illustrated index ENGINE GROUP FRAME GROUP PART NO. INDEX PART NAME INDEX B 1 B 2 B 3 B 4 B 4 B 5 B 6 B 7 B 8 B 9 B14 D 1 E 1 G 1 H Initial version issue date November 01, 2011 Honda Motor Co., Ltd. 1

5 B 2 1 How to refer to the part information Reference with Illustrated index Reference with Part number index Reference with Part name index 2

6 B 3 Part catalogue structure Address number Address is provided (in place of the page ) to help you refer to the part with the part or part name. Block title Block number Service item/flat rate time Reference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Honda color code Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.) Color description Note Notes are shown with the parentheses in the part name column. Required quantity Required QTY shown in the parenthesis or parentheses indicates the optional part. Required QTY marked with N Indicates the optional part that should be selected as needed. Required QTY indicates the number of the part used in the block. Serial number Type When the type column is blank, it indicates that the part is applicable to all types. As the type of the actual unit may differ from the parts catalogue, type please refer to Models, types and applicable serial numbers for confirmation. 1 Parts enclosed within a dotted line are covered in a different block. A hollow arrow indicates the block for the parts enclosed within a dotted line. A solid arrow indicates the block the part in question is connected to. 3

7 B 4 1 The number has been used from the initial model without revision. When the parts were revised Be sure to check the serial number!! When shown at the left side, it is applicable to the models of and the subsequent numbers. When shown at the right side, it is applicable to the models up to The parts listed with "###" at the end of the parts name have limited supply period (parts not for sale). Abbreviations used in the parts catalogue The following abbreviations are used in the parts name column. A... Ampere A.C.... Alternating current ASSY.... Assembly AT.... Automatic transmission C.D.I.... Capacitive discharge ignition COMP.... Complete D.C.... Direct current EX.... Exhaust G.F.C.I... Ground fault circuit interruptor HEX.... Hexagonal H.S.T.... Hydrostatic transmission FR....Front IN....Inlet L (100L).Link (100 Links) L....Left MM...Millimeter MT....Manual Transmission P.T.O....Power take off R....Right RR....Rear STD....Standard T (22T)...Tooth (22 Teeth) V...Volt W...Watt 4

8 B 5 How to check the part block and serial numbers Part block Engine parts E-2~ Carburetor parts E-14 Frame parts F-1~ 1 Numbers needed Stamped engine number Stamped carburetor identification number Stamped frame number - CARBURETOR IDENTIFICATION NUMBER - CARBURETOR IDENTIFICATION NUMBER Check point FRAME SERIAL NUMBER ENGINE SERIAL NUMBER 5

9 B 6 1 Models, parts catalogue codes and applicable serial numbers Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Model Type Parts catalogue type Model Engine Type Applicable engine serial Applicable frame serial Applicable carburetor identification BF4.5BK2 LD SD LD SD BF4.5BK0 SED BASS ~ BC05F B LB LB SEC BADL ~ BC05D B LBU LBU SEC1 BADS ~ BC05F B BF5AK2 LD LD SE BADL ~ BC05D B BADE ~ LU LU SE1 BC05F B BF5A4 SB SB SEC BC05D B SBU SBU SEC1 BADS ~ BC05F B SD SD SE BC05D B SU SU SE1 BC05F B * Of carburetor identification numbers, only the portions underlined in the example below are used for registration. BC 05F B KC 6

10 B 7 Features of each type See the following table for the features of each type. (Items in brackets are optional) 1 Model BF4.5BK2 BF5AK2 Specifications Type LD SD LB LBU LD LU SB SBU SD SU Transom height 434mm 561mm 7

11 B 8 1 Fuel hose, general purpose hoses and vinyl hose The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets ( ) underneath the part name. When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the instructions issued with the bulk part.) Bulk part number of fuel hose, general purpose hose and vinyl hose. Example: M Bulk part number: Refers to the bulk part. Marking code (fuel hose and general purpose hose) Change code (Vinyl hose) Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black General hose 1: Ash gray 2: Ash gray 3: Black 5: Black Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m } Application or specification of some parts is not settled. I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 50: 5.0 mm 35: 3.5 mm 55: 5.3 mm, 5.5 mm 45: 4.5 mm 65: 6.5 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm 11: 11 mm 91: 12 (outside dia. 15) mm 92: 12 (outside dia. 16) mm 12: 12 (outside dia. 17) mm 14: 14 mm 17: 17 mm ID./OD. code: (vinyl hose) 01: ID. 2.9, OD. 6.8 mm 12: ID. 5.0, OD. 7.0 mm 03: ID. 3.0, OD. 6.0 mm 10: ID. 5.0, OD. 8.0 mm 05: ID. 3.5, OD. 6.5 mm 11: ID. 5.0, OD. 9.0 mm 07: ID. 4.0, OD. 7.0 mm 14: ID. 6.0, OD. 9.0 mm 08: ID. 4.5, OD. 6.5 mm 17: ID. 7.0, OD. 9.0 mm 09: ID. 4.5, OD. 8.0 mm 19: ID. 7.0, OD mm 21: ID. 8.0, OD. 9.0 mm 23: ID. 8.0, OD mm 25: ID. 9.0, OD mm 27: ID. 9.0, OD mm 33: ID. 10.0, OD mm 36: ID. 11.0, OD mm 37: ID. 11.0, OD mm 38: ID. 12.0, OD mm 39: ID. 12.0, OD mm 40: ID. 12.0, OD mm 43: ID. 13.0, OD mm 45: ID. 14.0, OD mm 50: ID. 16.0, OD mm 55: ID. 17.5, OD mm 60: ID. 22.0, OD mm Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part. 8

12 B 9 FLAT RATE SERVICE TIME Flat rate service time (FRT) means the standard time required to service a product, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide. FRT setting system Net service time Removal, Disassembly/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system) Completion inspection Float time Preparation (Process check, Confirmation arrangement for necessary tools) Related work (Transfer of products) * Float time is set by multiplying the net service time by a given coefficient. Editorial style The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work. FRT setting standard Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (0.1) 6 minutes, (0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] FRT is set with a hand tool. Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure. 1 9

13 B10 1 Work procedure As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda products as the standard. Special tools and service equipment used to set FRT are those specified or recommended in Service Manual. Service item whose FRT is not presented Accessories and service parts that are not listed to use in this manual. Locations with little aging deterioration or breakage during normal use. Service work that can be finished by one touch. Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). Products and parts whose location for installation differs according to its status of use and application. * When FRT is not presented, please calculate wages based on appropriate actual work time. Operation not included of FRT Oil and coolant water drainig, Waiting time for warming up operation and etc.. Additional operation that involves removal/installation of standard exterior equipment. Indirect time spent for service by visiting the customer, trade-in, and delivery. Indirect time required for ordering and delivery of parts. Cost for grease, adhesive agent, etc. used for service work. 10

14 Explanation of FRT by using an example (The example may differ from the actual presented items) (Relative ref. Number) L.O.N. F.R.T. (1, 3, 4, 7) L1 VALVE, INTAKE 4.1 NOTE: OHV type Includes: Engine removal and installation 1111L1A One head (intake all) add 1.4 Reference of the illustration of part that shows location of the replacement work. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation code is used regardless of the models. Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the intake valve replacement and FRT4.1. Indicating FRT1.4 that will be added when additional operation (whole intake side of one cylinder head) is done in association with intake valve replacement. Indicating work condition or application condition of the service item. Indicating work contents that are included in the service item. Indicating a reference whose operation and time are the same as FRT4.1 for the intake valve. (The application range is limited to the service items without an LON setting within a same block.) How to refer to the service item by using the sample (intake valve replacement) Open to the page of the block where the intake valve s spare part illustration is shown. Look for the intake valve illustration, and refer to the service item and FRT that agree with the reference B

15 B Indication mark for the listing of service items that continues to the following page Indication of the block with no setting of FRT L.O.N. L.O.N. LON code system (Relative ref. Number) (Relative ref. Number) NO INFORMATION F.R.T L1 VALVE, INTAKE a Mark indicated at the last line L1 A b c d e a) Category code... Engine b) Location/function code... Engine upper c) Operation code... Replace F.R.T. d) Operation sequence number (Unit code can be shown with alphabet)... Intake valve (No regular rule of code) e) Additional code... One head (intake all) (No regular rule of code) L1 A a c a) Category codes and classification Code Category 1 Engine 2 Power drive 3 Fuel & Exhaust 4 Frame & Body 5 Steering 6 Electrical 7 Axle & Brake 8 Control system 9-0 Attachments c) Operation codes and classification Code Operation category 1 Replace, Removal/Installation, Change 2 Overhaul 3 Adjust, Rotation 4 (Paint-related work: Top-coat) 5 Test, Inspect/diagnose, Measurment 6 (Overhaul-related work: Rebore) 7 (Overhaul-related work: Reseal) 8 (Resurface) 9 (Paint-related work: Refinish) 0 Repair, Cleaning, Air bleeding

16 B13 Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, (3) Inspection/Measurement, (4) Overhaul, (5) Other work E: Engine, T: Transmission, D: Drive system, B: Body and related parts 1 (1) Removal/Installation Set with the parts configuration in the status of being removed from the product. E LON DESCRIPTION FRT 1001A2 ENGINE-REMOVAL/INSTALLATION L3 (2) Adjustment CYLINDER HEAD ASSEMBLY- REMOVAL/INSTALLATION D 2101S4 GEAR CASE-REMOVAL/INSTALLATION 0.2 E LON DESCRIPTION FRT 1113A1 VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 product 3113A2 CARBURETOR IDLE-ADJUSTMENT (4) Overhaul Work condition: The required Measurements, inspections, adjustments, and cleaning/washing of each part are performed, including the main body removal/installation work and the replacement of defective parts. E (5) Other work E LON DESCRIPTION FRT 3112A0 CARBURETOR-OVERHAUL INCLUDES: All necessary adjustment LON DESCRIPTION FRT 1101E1 ENGINE OIL-CHANGE INCLUDES: Engine oil-inspection D 2101S3 GEAR CASE OIL-CHANGE (3) Inspection, Measurement, Cleaning E LON DESCRIPTION FRT 1100A0 ENGINE OIL STRAINER-CLEANING INCLUDES: Engine oil-change INCLUDES: Engine-removal/installation 1105A0 ENGINE OIL-INSPECTION A0 SPARK PLUG-ADJUSTMENT/CLEANING INCLUDES: Spark plug check NOTE: For 1 product

17 ENGINE GROUP B14 E-2 CYLINDER HEAD D 1 E-3 CYLINDER BARREL D 3 E-6 OIL PAN D 4 2 E-7 CRANKSHAFT/PISTON D 5 E-9 CAMSHAFT D 6 E-11 RECOIL STARTER D 9 E-14 CARBURETOR D11 E-18 FUEL PUMP D13 E-19 FLYWHEEL/IGNITION COIL D14 14

18 ENGINE GROUP B15 EOP-2 CHARGE RECEPTACLE KIT D

19 FRAME GROUP B16 F-1 STEERING HANDLE E 1 F-2 SHIFT SHAFT/COVER LOCK LEVER E 3 F-2-20 REGULATOR RECTIFIER E 5 F-3 EXTENSION CASE/GEAR CASE E 6 F-3-10 GEAR CASE ASSY. E 8 F-4 VERTICAL SHAFT E 9 3 F-5 PROPELLER SHAFT/PROPELLER E10 F-6 FUEL TANK E12 F-6-10 FUEL STRAINER E13 16

20 FRAME GROUP C 1 F-8 ENGINE COVER E14 F-10 STERN BRACKET E15 F-11 SWIVEL CASE/MOUNT FRAME E16 F-12 LABEL F 2 F-13 TOOL/WATER HOSE JOINT F 3 FOP-1 REMOTE CONTROL KIT F 4 3 FOP-2 WATER PUMP IMPELLER KIT F 5 17

21 E-2 CYLINDER HEAD D 1 2 Part Reqd. QTY BF BF ZE1-306 GUIDE, IN. VALVE(O.S.) ZE1-315 GUIDE, EX. VALVE(O.S.) ZV1-405ZA HEAD COMP., CYLINDER *NH8*...DARK GRAY ZE5-300 CLIP, VALVE GUIDE ZV1-851 GASKET, CYLINDER HEAD ZV1-010 COVER, HEAD ZV1-850 PACKING, HEAD COVER ZV1-000ZA MANIFOLD COMP., EX. *NH8*...DARK GRAY ZV1-851 GASKET, EX. MANIFOLD THERMOSTAT ASSY RUBBER, THERMOSTAT ZV1-000ZA COVER, THERMOSTAT *NH8*...DARK GRAY ZV1-850 PACKING, THERMOSTAT COVER ZV1-010 BOLT, FLANGE, 6X ZV1-010 BOLT, FLANGE, 6X ZV0-010 BOLT, FLANGE, 6X ZV1-010 BOLT, FLANGE, 8X DOWEL PIN, 10X BOLT, FLANGE, 8X PLUG, SPARK(BPR5ES) 1 1 Serial L.O.N. (Relative ref. Number) F.R.T E9 GUIDE, INTAKE VALVE 1.1.INCLUDES: Engine removal and installation.includes: Valve clearance adjustment 1111E9E.Replace intake and exhaust all add E8 GUIDE, EXHAUST VALVE 1.1.INCLUDES: Engine removal and installation.includes: Valve clearance adjustment 1111E8E.Replace intake and exhaust all add N3 HEAD, CYLINDER 1.2.INCLUDES: Engine removal and installation.includes: Valve clearance adjustment and reface N4 GASKET, CYLINDER HEAD 0.9.INCLUDES: Engine removal and installation 6 (7) 1111D5 CYLINDER HEAD COVER AND/OR PACKING

22 E-2 CYLINDER HEAD D 2 L.O.N C2 MANIFOLD, EXHAUST 0.8.INCLUDES: Engine removal and installation B3 GASKET, EXHAUST MANIFOLD 0.8.INCLUDES: Engine removal and installation 10 (11) 1141D0 THERMOSTAT (13) 1141A6 (Relative ref. Number) F.R.T. THERMOSTAT COVER AND/OR PACKING C1 PLUG, SPARK 0.1.INCLUDES: Spark plug check 2 19

23 E-3 CYLINDER BARREL D 3 2 L.O.N. (Relative ref. Number) F.R.T A0 BARREL, CYLINDER 1.2.INCLUDES: Engine removal and installation 2 (3) 1111E5 FILTER, BREATHER K9 VALVE, BREATHER C9 BREATHER CHAMBER CAP AND/OR BREATHER CAP PACKING K5 TUBE, BREATHER E6 OIL SEAL, CRANKSHAFT :UPPER 1.2.INCLUDES: Engine removal and installation J6 BEARING, CRANKSHAFT :UPPER 1.3.INCLUDES: Engine removal and installation Part Reqd. QTY BF BF ZV1-415 BARREL ASSY., CYLINDER ZV1-F00 FILTER A, BREATHER ZV1-F00 FILTER B, BREATHER ZV1-010 CAP, BREATHER CHAMBER VALVE, BREATHER ZV1-000 PACKING, BREATHER CAP ZV1-003 CAP, OIL FILLER ZE6-000 PACKING, OIL FILLER CAP ZV1-C51 TUBE, BREATHER ZV1-020 CLAMP, BREATHER TUBE ZV0-010 BOLT, FLANGE, 6X ZV1-010 BOLT, FLANGE, 5X ZW4-000 BOLT, FLANGE, 5X OIL SEAL, 25X38X7(ARAI) BEARING, RADIAL BALL, Serial 20

24 E-6 OIL PAN D 4 L.O.N. (Relative ref. Number) F.R.T C1 PAN, OIL 1.0.INCLUDES: Engine removal and installation C2 PACKING, OIL PAN 0.9.INCLUDES: Engine removal and installation B5 STRAINER, OIL 0.9.INCLUDES: Engine removal and installation 7 (4,5,8) 1131B2 ROTOR, OIL PUMP INNER 0.8.INCLUDES: Engine removal and installation J8 VALVE, CHECK 0.9.INCLUDES: Engine removal and installation E4 SWITCH, OIL PRESSURE 0.8.INCLUDES: Engine removal and installation E7 OIL SEAL, CRANKSHAFT :LOWER 1.0.INCLUDES: Engine removal and installation 2 Part Reqd. QTY BF BF ZV1-405ZA PAN ASSY., OIL *NH8*...DARK GRAY ZV1-850 PACKING, OIL PAN ZV1-000 COVER, OIL PUMP ZV1-000 O-RING, PUMP COVER ZV1-000 SHAFT, OIL PUMP ZV1-000 STRAINER COMP., OIL ROTOR, OIL PUMP INNER(YAMADA) ROTOR, OIL PUMP OUTER(YAMADA) ZV1-000 RUBBER, OIL RETURN ZA0-000 VALVE, CHECK SPRING, CHECK VALVE ZA0-000 PLATE, CHECK VALVE SWITCH, OIL PRESSURE ZV1-000 CORD, OIL PRESSURE SWITCH ZW2-F01 SCREW-WASHER, 4X ZV0-010 BOLT, FLANGE, 6X ZY3-000 BOLT, FLANGE, 8X ZW4-000 BOLT, DRAIN PLUG, 12X OIL SEAL, 25X38X7(ARAI) ZV1-003 SEAL, COUPLING, 25X40X O-RING, 9.5X J BOLT, HEX., 6X BOLT-WASHER, 6X WASHER, DRAIN PLUG, 12MM DOWEL PIN, 8X Serial 21

25 E-7 CRANKSHAFT/PISTON D 5 L.O.N. 2 (1,3,4) 1111R1 (Relative ref. Number) F.R.T. PISTON AND/OR RING SET AND/OR BEARING AND/OR ROD 1.1.INCLUDES: Engine removal and installation F0 CRANKSHAFT 1.2.INCLUDES: Engine removal and installation 2 Part ZH7-003 RING SET, PISTON(STD.) (TEIKOKU) ZV1-000 PISTON ZV1-000 PIN, PISTON ZV1-000 ROD ASSY., CONNECTING ZV1-010 CRANKSHAFT COMP. 1 1 Reqd. QTY BF BF Serial ZE1-000 BOLT, CONNECTING ROD WASHER C, THRUST, 25MM ZE1-000 CLIP, PISTON PIN, 18MM

26 E-9 CAMSHAFT D 6 Part Reqd. QTY BF BF ZE6-G02 SEAL, VALVE STEM ZV1-030 CAMSHAFT ZE1-010 ROD, PUSH ZE1-000 ARM, VALVE ROCKER ZE1-010 LIFTER, VALVE ZE1-013 PIVOT, ROCKER ARM ZV1-000 VALVE, IN ZV1-000 VALVE, EX ZV1-000 SPRING, VALVE ZV1-000 RETAINER, VALVE SPRING ZE1-000 RETAINER, EX. VALVE SPRING SEAT, VALVE SPRING COTTER, VALVE(SANKO) ZE1-000 ROTATOR, VALVE ZE1-010 PLATE, PUSH ROD GUIDE ZE0-010 BOLT, PIVOT, 8MM ZE1-000 NUT, PIVOT ADJUSTING 2 2 Serial L.O.N. (Relative ref. Number) F.R.T K2 SEAL, INTAKE VALVE STEM 0.9.INCLUDES: Engine removal and installation.includes: Valve clearance adjustment C2 CAMSHAFT 0.8.INCLUDES: Engine removal and installation L6 ROD, PUSH :INTAKE 0.2.INCLUDES: Valve clearance adjustment 1111L7 ROD, PUSH :EXHAUST 0.2.INCLUDES: Valve clearance adjustment A2 ARM, ROCKER :INTAKE 0.2.INCLUDES: Valve clearance adjustment 1111A1 ARM, ROCKER :EXHAUST 0.2.INCLUDES: Valve clearance adjustment L9 LIFTER, VALVE :INTAKE 0.9.NOTE: Same time for two units 1111M0 LIFTER, VALVE :EXHAUST 0.9.NOTE: Same time for two units L1 VALVE, INTAKE

27 E-9 CAMSHAFT D 7 2 L.O.N. (Relative ref. Number) F.R.T. + 7.INCLUDES: Valve clearance adjustment and reface 1111L1E.Replace intake and exhaust all add L0 VALVE, EXHAUST 1.0.INCLUDES: Engine removal and installation.includes: Valve clearance adjustment and reface 1111L0E.Replace intake and exhaust all add P3 SPRING, VALVE :INTAKE 0.9.INCLUDES: Engine removal and installation.includes: Valve clearance adjustment 1111P3A.Replace intake and exhaust all add P4 SPRING, VALVE :EXHAUST 0.9.INCLUDES: Engine removal and installation.includes: Valve clearance adjustment 1111P4A.Replace intake and exhaust all add

28 E-9 CAMSHAFT L.O.N. (Relative ref. Number) D 8 F.R.T J7 ROTATOR, VALVE 0.2.INCLUDES: Valve clearance adjustment 2 25

29 E-11 RECOIL STARTER D 9 L.O.N. (Relative ref. Number) F.R.T B9 STARTER, RECOIL B1 REEL, RECOIL STARTER E5 GEAR, RECOIL STARTER D6 SPRING, FRICTION B7 SPRING, RECOIL STARTER RETURN B3 ROPE, RECOIL STARTER Part Reqd. QTY BF BF ZV1-083ZB STARTER ASSY., RECOIL *TBLACK*...BLACK ZV1-033ZB CASE COMP., RECOIL STARTER *TBLACK*...BLACK ZV1-003 PULLEY, RECOIL STARTER ZV1-033 GEAR, STARTER ZV1-013 WASHER, THRUST ZV1-013 WASHER ZV1-013 SPRING, FRICTION ZV1-003 SPRING, STARTER RETURN ZV1-033 RETAINER, SPRING ZV1-003 HOLDER, SPRING ZV1-003 RUBBER, CUSHION ZV1-000 RUBBER, ENGINE COVER SEAL ZV1-023 GRIP, STARTER ZV1-003 ROPE, RECOIL STARTER ZV1-003 CAP, GRIP ZV1-000 COVER COMP., FLYWHEEL ZV0-010 BOLT, FLANGE, 6X ZY3-000 BOLT, FLANGE, 6X ZY3-000 BOLT, FLANGE, 6X ZV1-010 BOLT, FLANGE, 6X ZV1-003 NUT, FLANGE, 6MM ZY6-000 NUT, FLANGE CAP, 6MM ZW4-000 NUT, HEX., 6MM 1 1 Serial

30 E-11 RECOIL STARTER D10 2 Part Reqd. QTY BF BF ZW6-000 WASHER, 6.5X ZS9-000 COLLAR, RECOIL STARTER 4 4 Serial 27

31 E-14 CARBURETOR D11 2 L.O.N. (Relative ref. Number) F.R.T B1 GASKET SET, CARBURETOR (3) 3111E1 FLOAT VALVE SET AND/OR FLOAT SET F3 CARBURETOR C0 CARBURETOR INSULATOR AND/OR PACKING C8 PACKING, CARBURETOR 0.2.NOTE: Same time for two units R4 ROD, THROTTLE A9 CABLE, CHOKE C4 MANIFOLD, INTAKE C9 PACKING, INTAKE MANIFOLD C7 GUIDE, AIR INTAKE F6 TRAP, FRAME (10) 3111C3 JET, MAIN Part Reqd. QTY BF BF Serial A00 GASKET SET ZV1-F01 VALVE SET, FLOAT ZV1-F01 FLOAT SET ZV1-A00 CHAMBER SET, FLOAT ZV1-C41 SCREW SET A ZV1-F01 SCREW SET LB,LD,SB,SD ZV1-C41 SCREW SET A LBU,LU,SBU,SU ZY3-000 SCREW SET, DRAIN ZV1-F01 SCREW SET ZV1-A00 SCREW, PAN ZV1-G02 CARBURETOR ASSY.(BC05F B) ZV1-F02 CARBURETOR ASSY.(BC05D B) LB,LD,SB,SD ZV1-G02 CARBURETOR ASSY.(BC05F B) LBU,LU,SBU,SU ZV1-G01 NOZZLE, MAIN ZV1-F LB,LD,SB,SD ZV1-G LBU,LU,SBU,SU ZV1-000 INSULATOR, CARBURETOR ZV1-850 PACKING, CARBURETOR ZV0-010 HOLDER, CABLE ZV1-000 ROD, THROTTLE ZV1-A00 CABLE COMP., CHOKE ZV1-010 MANIFOLD, INTAKE ZV1-850 PACKING, INTAKE MANIFOLD ZV1-C51 GUIDE COMP., AIR ZV1-010 COLLAR, DISTANCE ZV4-000 TRAP, FLAME 1 1

32 E-14 CARBURETOR D12 2 Part Reqd. QTY BF BF ZW1-000 JOINT, THREE WAY ZV1-010 BOLT, FLANGE, 6X ZV0-C10 BOLT, FLANGE, 6X28(CT200) ZY3-000 BOLT, FLANGE, 6X ZV1-010 BOLT, FLANGE, 6X Serial ZW4-000 NUT, HEX., 6MM TUBE, VINYL, 4X7X40 ( M) TUBE, VINYL, 4X7X130 ( M) ZF JET, MAIN, #65 (1) ZF JET, MAIN, #68 (1) ZF JET, MAIN, # (1) LB,LD,SB,SD ZF JET, MAIN, #72 - (1) LB,LD,SB,SD ZF JET, MAIN, # LB,LD,SB,SD ZF JET, MAIN, #65 - (1) LBU,LU,SBU,SU ZF JET, MAIN, #68 - (1) LBU,LU,SBU,SU ZF JET, MAIN, # LBU,LU,SBU,SU JET COMP.(#38)

33 E-18 FUEL PUMP D13 L.O.N. (Relative ref. Number) F.R.T. 1 (5) 3101H9 PUMP, FUEL K7 TUBE, FUEL PUMP Part Reqd. QTY BF BF ZV1-025 PUMP ASSY., FUEL ZV1-000 TUBE, FUEL, ZV1-010 BOLT, SPECIAL, 6X CLIP, TUBE(B8) O-RING, 20.8X Serial 30

34 E-19 FLYWHEEL/IGNITION COIL D14 L.O.N. (Relative ref. Number) F.R.T A9 PULLEY, RECOIL STARTER A5 COIL, IGNITION(ONE) B5 FLYWHEEL C3 COIL, CHARGE B3 CORD, STOP SWITCH Part Reqd. QTY BF BF Serial KEY, SPECIAL WOODRUFF, 25X ZV1-010 PULLEY, STARTER ZV1-G01 COIL ASSY., IGNITION ZV1-F00ZA FLYWHEEL COMP. *TBLACK*...BLACK LD,LU,SD,SU ZV1-F40ZA FLYWHEEL COMP.(CHARGE) *TBLACK*...BLACK LB,LBU,SB,SBU ZV1-812 CLAMPER, CORD LB,LBU,SB,SBU ZV1-A01 COIL ASSY., CHARGE(12V/1.5A) LB,LBU,SB,SBU ZV1-F00 CORD, STOP SWITCH ZV1-000 BOLT, SPECIAL(6MM) ZV0-C10 BOLT, FLANGE, 6X28(CT200) LB,LBU,SB,SBU ZV1-010 BOLT, FLANGE, 5X LB,LBU,SB,SBU NUT, SPECIAL, 14MM

35 EOP-2 CHARGE RECEPTACLE KIT L.O.N. (Relative ref. Number) D15 F.R.T B5 FLYWHEEL B7 RECTIFIER, REGULATOR C3 COIL, CHARGE B6 RECEPTACLE, CHARGE A1 CONSENT, LAMP B9 FUSE A Part Reqd. QTY BF BF Serial ZV1-F01ZA RECEPTACLE KIT, CHARGE *TBLACK*...BLACK (1) (1) LD,LU,SD,SU ZV1-F40ZA FLYWHEEL COMP.(CHARGE) *TBLACK*...BLACK (1) (1) LD,LU,SD,SU ZV1-812 CLAMPER, CORD (1) (1) LD,LU,SD,SU ZV1-A01 RECTIFIER ASSY., REGULATOR (1) (1) LD,LU,SD,SU ZV1-A01 COIL ASSY., CHARGE(12V/1.5A) (2) (2) LD,LU,SD,SU ZV1-A02 RECEPTACLE ASSY., CHARGE (1) (1) LD,LU,SD,SU ZV1-A01 CONSENT (1) (1) LD,LU,SD,SU PLUG, CONSENT (1) (1) LD,LU,SD,SU TIE, CABLE(NATURAL)(2.4X92) (1) (1) LD,LU,SD,SU ZV1-010 BOLT, FLANGE, 5X22 (2) (2) LD,LU,SD,SU ZV0-C10 BOLT, FLANGE, 6X28(CT200) (4) (4) LD,LU,SD,SU ZV1-010 BOLT, FLANGE, 5X10 (1) (1) LD,LU,SD,SU ZV1-010 BOLT, FLANGE, 6X16 (1) (1) LD,LU,SD,SU ZV1-003 BAND, CABLE (1) (1) LD,LU,SD,SU FUSE A(5A) (1) (1) LD,LU,SD,SU 32

36 F-1 STEERING HANDLE E 1 L.O.N. (Relative ref. Number) F.R.T C8 CABLE, THROTTLE Z9 SHAFT, THROTTLE AA STAY, THROTTLE SHAFT Z8 POWL, NEUTRAL START B8 SWITCH, EMERGENCY STOP E4 HANDLE, STEERING 1.3.INCLUDES: Engine removal and installation T7 REEL, THROTTLE U0 BLOCK, THROTTLE FRICTION E4 RUBBER, HANDLE MOUNTING 0.9.INCLUDES: Engine removal and installation H8 PIPE, GRIP 0.1 Part Reqd. QTY BF BF PD2-003 CLAMP, CARBURETOR SOLENOID WIRE HARNESS ZV1-010 STAY, FUEL TUBE ZV1-000 CABLE COMP., THROTTLE ZV1-020 HOLDER, CABLE ZV1-020 SHAFT COMP., THROTTLE 1 1 Serial ZV1-000 SPRING, THROTTLE ARM ZV1-000 HOLDER, THROTTLE ROD ZV1-000 SPRING, THROTTLE ADJUSTING ZV1-010 STAY, THROTTLE SHAFT ZV1-000 LINK COMP., THROTTLE ZV1-000 SPRING, RETURN ZV1-000 POWL, NEUTRAL START ZV1-000 SPRING, POWL ZV1-000 COLLAR, POWL BUSH, SHAFT ZV1-A05 SWITCH ASSY., EMERGENCY STOP ZV4-651 CORD COMP., EMERGENCY ZV1-A00ZC HANDLE, STEERING *NHB14M* AQUA MARINE SILVER METALLIC ZV1-000 REEL COMP., THROTTLE ZV1-000 WEIGHT, STEERING HANDLE ZV1-000 BOLT, FRICTION ZV1-000 BLOCK, THROTTLE FRICTION

37 F-1 STEERING HANDLE E 2 Reqd. QTY 3 Part BF BF ZV1-000 STAY A, THROTTLE REEL ZV1-000 RUBBER, HANDLE MOUNTING ZV1-000 PLATE, STEERING HANDLE ZV1-000 COLLAR, STEERING HANDLE ZV1-A00 PIPE COMP., GRIP ZV1-A00 RUBBER, GRIP ZW9-000 BOLT, FLANGE, 6X14(CT200) ZV1-000 BOLT, PIPE GRIP ZV1-000 BOLT, RECESSED, 5X NUT, HEX., 16MM WASHER, PLAIN, 6MM ZV1-000 WASHER, NYLON, 9MM ZV1-000 WASHER, 7.5MM WASHER, PLAIN, 10MM ZV1-000 PIN, SPLIT, J BOLT, HEX., 6X J SCREW, PAN, 4X J SCREW, PAN, 5X J SCREW, OVAL, 6X S NUT, HEX., 6MM PIN, SPRING, 3X PIN, SPRING, 3X Serial 34

38 F-2 SHIFT SHAFT/COVER LOCK LEVER E 3 L.O.N. (Relative ref. Number) F.R.T M9 CONNECTOR, FUEL BH ROD, SHIFT SHAFT CAM Q0 KNOB, CHOKE Q4 SPRING, CLICK G8 SHAFT, SHIFT 0.9.INCLUDES: Engine removal and installation A5 ARM, SHAFT SHIFT 0.8.INCLUDES: Engine removal and installation LAMP, INDICATION C7 LEVER, COVER LOCK 0.1 Part Reqd. QTY BF BF ZW9-033 CONNECTOR ASSY., FUEL(B) ZV1-000 GROMMET, THROTTLE CABLE WASHER, PIVOT ZV1-000 GROMMET B, CASE UNDER ZV1-000 ROD, CAM 1 1 Serial ZV1-000 BUSH, CAM ROD ZV1-000 BUSH, LINKAGE ZV1-000 KNOB, CHOKE ZV1-000 GUIDE, CHOKE KNOB ZV1-010 SPRING COMP., CLICK ZV1-000 SHAFT COMP., SHIFT ZV1-000 COLLAR, SHIFT SHAFT ZV1-000 ARM COMP., SHIFT BUSH, SHAFT ZV1-000 GROMMET A, CASE UNDER LD,LU,SD,SU GROMMET B, GENERATOR CORD LB,LBU,SB,SBU LD,LU,SD,SU ZV1-000 TUBE, CORD CLAMP ZV1-F01 LAMP ASSY., INDICATOR ZV1-000 RUBBER C, MOUNTING ZV1-010 PIN, SHEAR ZV1-841ZC LEVER, COVER LOCK *NHB14M* AQUA MARINE SILVER METALLIC

39 F-2 SHIFT SHAFT/COVER LOCK LEVER E 4 Reqd. QTY 3 Part BF BF Serial ZV1-000 HOOK, COVER LOCK BUSH, COVER LOCK HOLDER, PARTS ZV0-010 BOLT, FLANGE, 6X ZY1-000 BOLT, SPECIAL, 6X22(CT200) NUT, HEX., 16MM ZV1-000 WASHER, TONGUED ZV1-000 WASHER, 14MM ZV1-000 WASHER, WAVE, 14MM WASHER, 6MM ZV1-000 CLIP, CABLE LD,LU,SD,SU ZV1-000 PIN, 5X PIN, SPLIT, 1.6MM ZV1-000 PIN, SPLIT O-RING, 9.8X ZV1-000 CLIP, TUBE J BOLT, HEX., 5X J BOLT, HEX., 6X

40 F-2-20 REGULATOR RECTIFIER L.O.N. (Relative ref. Number) E 5 F.R.T B7 RECTIFIER, REGULATOR B6 RECEPTACLE, CHARGE A1 CONSENT, LAMP B9 FUSE A 0.1 Part Reqd. QTY BF BF Serial ZV1-A01 RECTIFIER ASSY., REGULATOR LB,LBU,SB,SBU ZV1-A02 RECEPTACLE ASSY., CHARGE LB,LBU,SB,SBU ZV1-A01 CONSENT LB,LBU,SB,SBU PLUG, CONSENT LB,LBU,SB,SBU TIE, CABLE(NATURAL)(2.4X92) LB,LBU,SB,SBU ZV1-010 BOLT, FLANGE, 5X LB,LBU,SB,SBU ZV1-010 BOLT, FLANGE, 6X LB,LBU,SB,SBU ZV1-003 BAND, CABLE LB,LBU,SB,SBU FUSE A(5A) LB,LBU,SB,SBU 3 37

41 F-3 EXTENSION CASE/GEAR CASE E 6 L.O.N. (Relative ref. Number) F.R.T P8 ROD B, SHIFT P7 ROD A, SHIFT 0.8.INCLUDES: Engine removal and installation X7 ROD, SHIFT PUSH B2 CASE, EXTENSION 1.0.INCLUDES: Engine removal and installation J6 SHAFT, REVERSE LOCK 0.8.INCLUDES: Engine removal and installation D7 CASE, GEAR V1 METAL, GEAR CASE ANODE S1 HOUSING, LOWER MOUNTING :RIGHT S0 HOUSING, LOWER MOUNTING :LEFT BA RUBBER A, LOWER MOUNTING BB RUBBER B, LOWER MOUNTING Part Reqd. QTY BF BF Serial ZV1-000 ROD COMP. B, SHIFT ZV1-C00 ROD B, SHIFT ZV1-003 JOINT, R. SHIFT ROD ZV1-003 JOINT, L. SHIFT ROD ZV1-700 ROD A, SHIFT(L) LB,LBU,LD,LU ZV1-000 ROD A, SHIFT(S) SB,SBU,SD,SU ZV1-300 ROD, PUSH ZV1-000 HOLDER, SEAL ZV1-943ZC CASE, EXTENSION(L) *NHB14M* AQUA MARINE SILVER METALLIC LB,LBU,LD,LU ZV1-843ZC CASE, EXTENSION(S) *NHB14M* AQUA MARINE SILVER METALLIC SB,SBU,SD,SU ZV1-000 GROMMET, EXTENSION ZV1-000 SHAFT, REVERSE LOCK ZV1-000 GROMMET, LOCK SHAFT ZV1-C00ZB CASE COMP., GEAR *NHB14M* AQUA MARINE SILVER METALLIC ZV4-650 METAL, ANODE ZV1-842ZC HOUSING, R. LOWER MOUNTING *NHB14M* AQUA MARINE SILVER METALLIC ZV1-842ZC HOUSING, L. LOWER MOUNTING *NHB14M* AQUA MARINE SILVER METALLIC 1 1

42 F-3 EXTENSION CASE/GEAR CASE E 7 Part Reqd. QTY BF BF ZV1-000 RUBBER A, LOWER MOUNTING ZV1-000 RUBBER B, LOWER MOUNTING ZV1-000 NUT, REVERSE LOCK ZV1-000 BOLT, HEX., 6X ZV4-650 BOLT, OIL CHECK, 8X8 3 3 Serial BOLT, HEX., 6X BOLT, HEX., 6X HW1-671 BOLT, FLANGE, 6X ZV4-000 NUT, HEX., 6MM ZV4-000 WASHER, PLAIN, 6MM WASHER, NYLON, 8MM HC4-000 DOWEL PIN, 8X WATER SEAL, 6MM ZV1-003 O-RING(10.8X2.5) S NUT, HEX., 5MM DOWEL PIN, 8X PIN, SPRING, 2.5X TUBE, FUEL, 8X250 ( M) LB,LBU,LD,LU ROLLER, 2.5X

43 F-3-10 GEAR CASE ASSY. L.O.N. (Relative ref. Number) E 8 F.R.T D3 CASE ASSEMBLY, GEAR Part Reqd. QTY BF BF ZV1-C00ZB CASE ASSY., GEAR *NHB14M* AQUA MARINE SILVER METALLIC 1 1 Serial 40

44 F-4 VERTICAL SHAFT E 9 L.O.N. (Relative ref. Number) F.R.T M5 PLATE, EXHAUST CHAMBER 0.8.INCLUDES: Engine removal and installation M3 GASKET, EXHAUST CHAMBER :UPPER 0.8.INCLUDES: Engine removal and installation M4 GASKET, EXHAUST CHAMBER :LOWER 0.8.INCLUDES: Engine removal and installation B9 IMPELLER, PUMP B6 HOUSING, IMPELLER A9 GASKET, IMPELLER 0.2.NOTE: Same time for two units H8 TUBE, PUMP WATER 0.8.INCLUDES: Engine removal and installation F3 RING, WATER TUBE SEAL A9 SHAFT, VERTICAL C3 SHAFT, WATER PUMP PINION B5 GEAR, VERTICAL SHAFT PINION B1 WATER SEAL, VERTICAL SHAFT 0.3 Part Reqd. QTY BF BF ZV1-010 PLATE, EX. CHAMBER ZV1-850 GASKET, UPPER EX. CHAMBER ZV1-850 GASKET, LOWER EX. CHAMBER A02 IMPELLER, PUMP ZV1-A00 HOUSING COMP., IMPELLER 1 1 Serial ZV1-A00 COVER, IMPELLER ZV1-A10 GASKET, IMPELLER ZV1-701 TUBE, WATER(L) LB,LBU,LD,LU ZV1-010 TUBE, WATER(S) SB,SBU,SD,SU ZV1-000 GROMMET, WATER TUBE ZV1-000 RING, WATER TUBE SEAL ZV1-701 SHAFT COMP., VERTICAL(L) LB,LBU,LD,LU ZV1-010 SHAFT COMP., VERTICAL(S) SB,SBU,SD,SU ZV1-010 SHAFT, PINION ZV1-000 PINION ZV1-000 WASHER A(1.00MM) ZV1-000 WASHER B(1.05MM) ZY3-000 BOLT-WASHER, 6X COLLAR B, DISTANCE ZV1-003 SEAL, WATER, 13MM(ARAI) ROLLER, 4X

45 F-5 PROPELLER SHAFT/PROPELLER E10 L.O.N. (Relative ref. Number) F.R.T B3 SHIFTER, CLUTCH A7 GEAR, PROPELLER SHAFT BEVEL :REAR A6 GEAR, PROPELLER SHAFT BEVEL :FRONT Q5 SHAFT ASSEMBLY, PROPELLER K1 SHAFT, PROPELLER (18) 2191A6 HOLDER, PROPELLER SHAFT A8 PROPELLER, THREE BLADES P3 WATER SEAL, PROPELLER SHAFT A0 BEARING, PROPELLER SHAFT :FRONT B8 BEARING, PROPELLER SHAFT :REAR Part Reqd. QTY BF BF ZV1-300 SHIFTER, CLUTCH ZV1-300 PIN, SHIFTER, 3X ZV1-300 SLIDER, SHIFT ZV1-300 SPRING, SHIFT ZV1-000 GEAR COMP., BEVEL(F) ZV1-000 GEAR COMP., BEVEL(R) ZV1-000 SHIM B, GEAR(0.10MM) ZV1-000 SHAFT COMP., PROPELLER ZV1-300 SHAFT, PROPELLER ZV1-C00ZB HOLDER, PROPELLER SHAFT *NHB14M* AQUA MARINE SILVER METALLIC 1 1 Serial ZV1-841ZB PROPELLER COMP., THREE BLADES (200X190) *NH283*...STIN GRAY LB,LD,SB,SD ZV1-941ZB PROPELLER COMP., THREE BLADES (200X170) *NH283*...STIN GRAY (1) (1) LB,LD,SB,SD ZV1-841ZB PROPELLER COMP., THREE BLADES (200X190) *NH283*...STIN GRAY - (1) LBU,LU,SBU,SU ZV1-941ZB PROPELLER COMP., THREE BLADES (200X170) *NH283*...STIN GRAY LBU,LU,SBU,SU ZV1-010 PIN, SHEAR ZV1-000 CAP, PROPELLER HW1-671 BOLT, FLANGE, 6X16 2 2

46 F-5 PROPELLER SHAFT/PROPELLER E11 Reqd. QTY Part BF BF ZV1-000 WASHER, 13MM 2 2 Serial ZV1-000 PIN, SPLIT ZV1-003 SEAL, WATER, 13MM(ARAI) ZV1-003 O-RING(52MM) BEARING, RADIAL BALL,

47 F-6 FUEL TANK E12 L.O.N. (Relative ref. Number) NO INFORMATION F.R.T. 3 Part Reqd. QTY BF BF Serial ZV5-A00 FITTING, QUICK DISCONNECT ZV4-A26 TANK ASSY., FUEL LB,LD,SB,SD ZV4-G LBU,LU,SBU,SU ZZ5-003 FILTER KIT, FUEL ZV4-003 CAP COMP., FUEL FILLER ZV5-902 PACKING, FUEL CAP ZW9-023 CONNECTOR ASSY., FUEL(A) ZW9-003 CONNECTOR COMP., FUEL BULB, PRIMER ZV5-000 VALVE COMP., IN ZV4-000 VALVE COMP., OUTLET ZW9-030 TUBE ASSY., FUEL ZV5-000 TUBE, FUEL LONG(7.3X2000) ZV4-000 TUBE, FUEL SHORT(6.3X500) BAND, TUBE CLIP, 20MM ZV4-010 BAND, TUBE CLIP, 12.5MM ZZ5-003 PACKING, FUEL PICK UP ZZ5-003 BOLT-WASHER, 5MM(SEAL)

48 F-6-10 FUEL STRAINER E13 L.O.N. (Relative ref. Number) F.R.T F6 TUBE, FUEL G0 TUBE, FUEL STRAINER H8 STRAINER, FUEL 0.1 Part Reqd. QTY BF BF GHB-610 CLIP, TUBE ZV1-010 TUBE, FUEL, 4.5MM ZV1-000 TUBE A, FUEL GAH-690 STRAINER COMP., FUEL GB2-000 SUSPENSION, STRAINER 1 1 Serial CLIP, TUBE(B8) ZV4-000 CLIP, TUBE(B10)

49 F-8 ENGINE COVER E14 L.O.N. (Relative ref. Number) F.R.T L2 CASE, ENGINE UNDER 0.9.INCLUDES: Engine removal and installation B4 COVER, ENGINE H7 SEAL, ENGINE COVER Part Reqd. QTY BF BF ZV1-844ZC CASE COMP., ENGINE UNDER *NHB14M* AQUA MARINE SILVER METALLIC ZV1-000 RUBBER, DAMPER ZV1-843ZC COVER COMP., ENGINE *NHB14M* AQUA MARINE SILVER METALLIC ZV1-300 SEAL, ENGINE COVER ZV4-000 WASHER, PLAIN, 6MM 4 4 Serial J BOLT, HEX., 6X

50 F-10 STERN BRACKET E15 L.O.N. (Relative ref. Number) F.R.T BRACKET, STERN :RIGHT BRACKET, STERN :LEFT G9 ROD, ADJUSTING 0.1 Part Reqd. QTY BF BF Serial ZV1-010ZB BRACKET KIT, STERN *NHB14M* AQUA MARINE SILVER METALLIC (1) (1) LB,LD,SB,SD PLATE, PUSH ZV1-842ZC BRACKET COMP., R. STERN *NHB14M* AQUA MARINE SILVER METALLIC ZV1-843ZC BRACKET COMP., L. STERN *NHB14M* AQUA MARINE SILVER METALLIC ZW9-300 GRIP, CLAMP ZW9-830 SCREW, CLAMP ZV1-000 COLLAR, DISTANCE, 6MM ZV1-000 ROD COMP., ADJUSTING ZV1-310 ROD, ADJUSTING ZV1-310 STOPPER, ROD ZV1-300 SPRING, ROD ADJUSTING ZV1-000 BOLT, HEX., 6X ZV1-000 BOLT, HEX., 8X ZV4-000 NUT, SELF-LOCK, 8MM WASHER, SPRING, 6MM WASHER, PLAIN, 6MM WASHER, 8MM ZW9-300 RIVET, 4X S NUT, HEX., 6MM PIN, SPRING, 2X

51 F-11 SWIVEL CASE/MOUNT FRAME E16 L.O.N. (Relative ref. Number) F.R.T H7 FRAME, MOUNTING AB STOPPER, STEERING HANDLE R3 RUBBER, UPPER MOUNTING B1 CASE, SWIVEL X2 BLOCK, FRICTION X3 SPRING, HOOK RETURN X1 PLATE, REVERSE LOCK A4 ARM, TILT N3 OIL SEAL, SWIVEL CASE Part Reqd. QTY BF BF ZV1-841ZC FRAME COMP., MOUNTING *NHB14M* AQUA MARINE SILVER METALLIC ZV1-841ZC STOPPER, STEERING HANDLE *NHB14M* AQUA MARINE SILVER METALLIC ZV1-000 SPRING, HANDLE ZV1-000 COLLAR, STOPPER ZV1-000 WASHER, MOUNTING 2 2 Serial ZV1-840 CAP, MOUNTING ZV1-000 RUBBER, MOUNTING UPPER ZV1-851ZC CASE, SWIVEL *NHB14M* AQUA MARINE SILVER METALLIC ZV1-000 LINER, SWIVEL CASE ZV1-000 BLOCK, FRICTION ZV1-000 BUSH, SWIVEL CASE SPRING, FRICTION ADJUSTING ZV1-000 SPRING, HOOK RETURN ZV1-000 PLATE, REVERSE LOCK ZV1-000 HOOK, REVERSE LOCK ZV1-000 SPRING, R. REVERSE LOCK ZV1-000 SPRING, L. REVERSE LOCK ZV1-010 ARM COMP., TILT ZV1-000 SHAFT, TILT ZV1-000 SPRING, REVERSE LOCK

52 F-11 SWIVEL CASE/MOUNT FRAME F 1 Part Reqd. QTY BF BF ZV1-000 BUSH, TILT LEVER ZV1-000 BOLT, REVERSE LOCK ZV4-000 BOLT, SPECIAL, 8X ZV4-000 BOLT, HEX., 6X ZV1-000 WASHER, THRUST 1 1 Serial ZV4-000 WASHER, PLAIN, 6MM ZV1-000 CIRCLIP, INTERNAL, ZV7-010 NIPPLE, GREASE ZV1-003 OIL SEAL, 27.8X33X5(ARAI) S NUT, HEX., 6MM

53 F-12 LABEL F 2 L.O.N. (Relative ref. Number) NO INFORMATION F.R.T. 3 Part Reqd. QTY BF BF ZV1-F01 MARK, RR.(5) ZV1-F11 MARK, RR.(4.5) ZV1-841 LABEL, INDICATION ZW6-U80 MARK, EMERGENCY SWITCH INDICATION(EU) ZV1-F00 MARK, SIDE STRIPE(HONDA) 2 2 Serial ZY1-C00 MARK, FOUR STROKE LB,LD,SB,SD ZV1-C11 MARK, CHANGE(ENGLISH/FRENCH) ZH8-W41 MARK, CAUTION(PICTOGRAPH) LB,LD,SB,SD ZV5-611 LABEL, OIL CAUTION (ENGLISH/FRENCH) ZV1-C01 MARK, THROTTLE ZW6-U80 LABEL, STORING CAUTION(EU) LBU,LU,SBU,SU ZW1-721 LABEL, WARNING OPERATOR(EC) LB,LD,SB,SD ZY9-U80 LABEL, WARNING OPERATOR(EU) LBU,LU,SBU,SU ZV1-F20 MARK, EMERGENCY START(E) LB,LD,SB,SD ZV1-F30 MARK, EMERGENCY START(F) LB,LD,SB,SD ZV1-U80 MARK, EMERGENCY START(EU) LBU,LU,SBU,SU ZW4-H11 MARK, ENVIRONMENT (ULTRA LOW EMISSION)(3-STAR) LB,LD,SB,SD 50

54 F-13 TOOL/WATER HOSE JOINT F 3 L.O.N. (Relative ref. Number) NO INFORMATION F.R.T. Part Reqd. QTY BF BF ZV1-000 JOINT, WATER HOSE (1) (1) ZH8-013 GRIP, STARTER ZW9-003 ROPE, RECOIL STARTER ZV4-652 CLIP, EMERGENCY LOCK ZV1-010 COVER, BODY (1) (1) Serial ZV1-F01 TOOL KIT GBJ-J00 PLIERS, 135(RIKEN) PLUG, SPARK(BPR5ES) PLUG, SPARK(W16EPR-U) SPANNER, SPANNER, 10X DRIVER 1, PLUS SCREW(NO.2) DRIVER 3, MINUS SCREW(NO.2) WRENCH, BOX(P21) BAG, TOOL, 160MM

55 FOP-1 REMOTE CONTROL KIT L.O.N. (Relative ref. Number) F 4 F.R.T L6 BRACKET, STEERING P6 LEVER, REMOTE CONTROL P5 ROD, REMOTE CONTROL Part Reqd. QTY BF BF ZV1-812 CONTROL KIT, REMOTE (1) (1) ZV1-810 BRACKET, STEERING (1) (1) ZV1-810 CLAMP, CABLE (2) (2) ZV1-810 SHIM, CABLE CLAMP (2) (2) ZV1-810 LEVER COMP., CONTROL (1) (1) Serial ZV1-810 NUT B, CONTROL ADJUSTING (1) (1) ZV1-810 ROD, CONTROL (1) (1) ZV1-810 BUSH, CONTROL LEVER (1) (1) ZV1-810 NUT A, CONTROL ADJUSTING (1) (1) ZV1-810 SPRING, CONTROL LEVER (1) (1) ZV1-810 GROMMET, CONTROL CABLE (1) (1) ZV1-000 BUSH, LINKAGE (2) (2) ZV1-810 PIVOT, SHIFT (1) (1) ZW9-000 BOLT, FLANGE, 6X14(CT200) (3) (3) ZV0-010 BOLT, FLANGE, 6X12 (1) (1) ZV1-010 BOLT, FLANGE, 5X10 (1) (1) ZY3-000 BOLT, FLANGE, 5X10 (4) (4) ZY3-000 WASHER, PLAIN, 22X6X1.6 (1) (1) GK4-600 WASHER, PLAIN, 5MM (3) (3) ZV1-000 WASHER, 14MM (1) (1) ZV1-000 WASHER, WAVE, 14MM (1) (1) ZY3-000 WASHER, PLAIN, 6MM (1) (1) ZV1-000 PIN, LOCK, 5MM (1) (1) CLIP B, CORD (1) (1) 52

56 FOP-2 WATER PUMP IMPELLER KIT L.O.N. (Relative ref. Number) F 5 F.R.T L2 IMPELLER KIT, WATER PUMP B8 PUMP KIT, IMPELLER B9 IMPELLER, PUMP A9 GASKET, IMPELLER F3 RING, WATER TUBE SEAL B1 WATER SEAL, VERTICAL SHAFT 0.3 Part Reqd. QTY BF BF ZV1-C00 IMPELLER KIT, WATER PUMP (1) (1) ZV1-000 PUMP KIT, IMPELLER (1) (1) A02 IMPELLER, PUMP (1) (1) ZV1-A00 HOUSING COMP., IMPELLER (1) (1) ZV1-A00 COVER, IMPELLER (1) (1) Serial ZV1-A10 GASKET, IMPELLER (2) (2) ZV1-000 RING, WATER TUBE SEAL (1) (1) ZY3-000 BOLT-WASHER, 6X29 (4) (4) COLLAR B, DISTANCE (4) (4) ZV1-003 SEAL, WATER, 13MM(ARAI) (1) (1) ZV1-004 SEAL, WATER, 13MM(NOK) (1) (1) 53