General Purpose Engine

Transcription

1 General Purpose GX160K1 ( QX2, VOLUME 2 OF 2) Parts Catalog APRIL, 2004 American Honda Motor Co., Inc American Honda Motor Co., Inc.

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3 TABLE OF CONTENTS Introduction Grid / Page HOW TO USE THIS CATALOG... A2 4 SERIAL NUMBERS... A3 6 BULK HOSE PART NUMBER PATTERN... A3 7 MASTER INDEX... A4 8 Part Groups ENGINE SECTION... 1-C1 1-1 Index PART NUMBER INDEX... B1 2-1 DESCRIPTION INDEX... 1-E1 3-1 APRIL, American Honda Motor Co., Inc. 3

4 American Honda Motor Co., Inc. APRIL, 2004 HOW TO USE THIS CATALOG

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6 SERIAL NUMBERS Models and applicable serial numbers Models and applicable serial numbers given in this parts catalog can be identified as follows. ALTHOUGH NAMES APPEAR WITH "/A" IN THIS CATALOG, ACTUAL UNITS WILL NOT BE MARKED WITH "/A". FOR UNITS WITH SERIAL NUMBERS BELOW THE RANGES LISTED IN THIS TABLE, SEE CATALOGS COVERING LOWER SERIAL RANGES (BELOW GC ). Applicable Applicable Applicable Frame Carburetor Model Type Serial No. Serial No. Identification GX160K1 QX2/A GC ~ BE65B B American Honda Motor Co., Inc. APRIL, A3

7 APRIL, American Honda Motor Co., Inc. 7 BULK HOSE PART NUMBER PATTERN

8 MASTER INDEX Title Grid Page Title Grid Page ENGINE SECTION CYLINDER HEAD C1 1-2 CYLINDER BARREL C1 1-3 CRANKCASE COVER (1) C2 1-5 CRANKSHAFT (1) C3 1-6 PISTON C3 1-7 CAMSHAFT C4 1-8 RECOIL STARTER (1) C4 1-9 FAN COVER C CARBURETOR (3) C AIR CLEANER (1) C MUFFLER (1) C FUEL TANK (1) C FLYWHEEL C IGNITION COIL C CONTROL (1) D LABEL (1) D APRIL, American Honda Motor Co., Inc. 8

9 ENGINE SECTION Chapter Table of Contents Page Title Grid Page CYLINDER HEAD C1 1-2 CYLINDER BARREL C1 1-3 CRANKCASE COVER (1) C2 1-5 CRANKSHAFT (1) C3 1-6 PISTON C3 1-7 CAMSHAFT C4 1-8 RECOIL STARTER (1) C4 1-9 FAN COVER C CARBURETOR (3) C AIR CLEANER (1) C MUFFLER (1) C FUEL TANK (1) C FLYWHEEL C IGNITION COIL C CONTROL (1) D LABEL (1) D APRIL, American Honda Motor Co., Inc. 1-1

10 CYLINDER HEAD ZK80E GUIDE, VALVE (OS) (1) ZE GUIDE, EX. VALVE (OS) (1) ZE CYLINDER HEAD ZH CLIP, VALVE GUIDE ZE GASKET, CYLINDER HEAD ZF COVER, HEAD ZE GASKET, CYLINDER HEAD COVER ZE TUBE, BREATHER ZH BOLT, FLANGE (6X12) (CT200) BOLT, STUD (6X109) ZE BOLT, STUD (8X32) ZE PIN A, DOWEL (10X16) BOLT, FLANGE (8X60) SPARK PLUG (BPR5ES) (NGK) (1) SPARK PLUG (W16EPR-U) (DENSO) (1) SPARK PLUG (BPR6ES) (NGK) SPARK PLUG (W20EPR-U) (DENSO) E American Honda Motor Co., Inc. APRIL, C1

11 CYLINDER BARREL ZK80E CYLINDER ASSY. (OIL ALERT) ZH SWITCH ASSY., OIL LEVEL ZE GOVERNOR ASSY ZE WEIGHT, GOVERNOR ZE HOLDER, GOVERNOR WEIGHT ZE PIN, GOVERNOR WEIGHT ZE SLIDER, GOVERNOR ZE SHAFT, GOVERNOR ARM ZE BOLT, DRAIN PLUG ZE WASHER, THRUST (6MM) ZE WASHER, DRAIN PLUG (10.2MM) ZE CLIP, GOVERNOR HOLDER ZE BEARING, RADIAL BALL (6205) ZF OIL SEAL (25X41X6) Z0T O-RING (13.5X1.5) (ARAI) NUT, FLANGE (10MM) WASHER, PLAIN (6MM) PIN, LOCK (8MM) APRIL, American Honda Motor Co., Inc. 1-3 E-3

12 CYLINDER BARREL ZK80E BOLT, FLANGE (6X12) E American Honda Motor Co., Inc. APRIL, C2

13 CRANKCASE COVER (1) ZK80E COVER ASSY., CRANKCASE ZE GASKET, CASE COVER (NON-ASBESTOS) ZH CAP ASSY., OIL FILLER ZE CAP ASSY., OIL FILLER ZG GASKET, OIL FILLER CAP ZE OIL SEAL (25X41X6) Z0T PIN A, DOWEL (8X14) BOLT, FLANGE (8X32) BEARING, RADIAL BALL (6205) E-6 APRIL, American Honda Motor Co., Inc. 1-5

14 CRANKSHAFT (1) ZK80E0700A 4 CRANKSHAFT (Q-) ZE KEY (4.78X4.78X38) ZE E American Honda Motor Co., Inc. APRIL, C3

15 PISTON ZK80E RING SET, PISTON (STD) ZL RING SET, PISTON (STD) (NIPPON) ZL RING SET, PISTON (OS 0.25) (1) ZL RING SET, PISTON (OS 0.25) (NIPPON) (1) ZL RING SET, PISTON (OS 0.50) (1) ZL RING SET, PISTON (OS 0.50) (NIPPON) (1) ZL RING SET, PISTON (0.75) (1) ZL RING SET, PISTON (0.75) (NIPPON) (1) ZL PISTON (STD) ZH PISTON (OS 0.25) (1) ZH PISTON (OS 0.50) (1) ZH PISTON (0.75) (1) ZH PIN, PISTON ZE ROD ASSY., CONNECTING (US 0.25) (1) 132A0-ZE ROD ASSY., CONNECTING ZE BOLT, CONNECTING ROD ZE CLIP, PISTON PIN (18MM) ZE E-8 APRIL, American Honda Motor Co., Inc. 1-7

16 CAMSHAFT ZK80E SEAL, VALVE STEM ZH CAMSHAFT ASSY ZE ROD, PUSH ZE ARM, VALVE ROCKER ZE LIFTER, VALVE ZE PIVOT, ROCKER ARM ZE SPRING, WEIGHT RETURN ZE VALVE, IN ZF VALVE, EX ZF SPRING, VALVE ZF RETAINER, IN. VALVE SPRING ZE RETAINER, EX. VALVE SPRING ZE ROTATOR, VALVE ZE PLATE, PUSH ROD GUIDE ZE BOLT, PIVOT (8MM) ZE NUT, PIVOT ADJ ZE E American Honda Motor Co., Inc. APRIL, C4

17 RECOIL STARTER (1) ZK80E STARTER ASSY., RECOIL *R280* (POWER RED) ZH8-013YA STARTER ASSY., RECOIL *NH1* (BLACK) ZH8-013ZB CASE, RECOIL STARTER *R280* (POWER RED) ZH8-003YA CASE, RECOIL STARTER *NH1* (BLACK) ZH8-003ZB REEL, RECOIL STARTER ZH RATCHET, STARTER ZH GUIDE, RATCHET ZH SPRING, FRICTION ZH SPRING, RECOIL STARTER ZH SPRING, RETURN ZH KNOB, RECOIL STARTER ZH ROPE, RECOIL STARTER (#5X55") (NA USE ALT:08550-ZG921-11) ZH SCREW, SETTING ZH BOLT, FLANGE (6X10) ZE E-11 APRIL, American Honda Motor Co., Inc. 1-9

18 FAN COVER ZK80E COVER, FAN *NH1* (BLACK) ZE1-000ZC COVER, FAN *R280* (POWER RED) ZE1-000ZP SHROUD ZH ALERT UNIT, OIL ZH SWITCH ASSY., ENGINE STOP ZH BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X20) (CT200) BOLT, FLANGE (6X8) E American Honda Motor Co., Inc. APRIL, C5

19 CARBURETOR (3) ZK80E GASKET SET ZE VALVE SET, FLOAT ZE FLOAT SET ZE CHAMBER SET, FLOAT ZE SCREW SET ZH7-W SCREW SET, DRAIN ZE SCREW SET B ZE CHOKE SET ZE CARBURETOR ASSY. (BE65B B) ZH8-W SCREW, THROTTLE STOP ZE NOZZLE, MAIN ZH8-W GASKET, FUEL STRAINER CUP INSULATOR, CARBURETOR ZE GASKET, INSULATOR ZH SPACER, CARBURETOR ZE GASKET, CARBURETOR ZH LEVER, CHOKE (STD) ZE LEVER, VALVE ZE E-14-2 APRIL, American Honda Motor Co., Inc. 1-11

20 CARBURETOR (3) ZK80E PLATE, LEVER SETTING ZE SPRING, VALVE LEVER ZE GASKET, VALVE ZE CUP, FUEL STRAINER ZE SCREW, PAN (3X6) H PIN, SPRING (2X12) JET, MAIN (#65) (1) ZH JET, MAIN (#68) (1) ZH JET, MAIN (#70) ZH JET SET, PILOT (#35) ZE E American Honda Motor Co., Inc. APRIL, C6

21 AIR CLEANER (1) ZK80E GASKET, ELBOW ZE ELEMENT, AIR CLEANER (DUAL) ZE ELEMENT, AIR CLEANER (DUAL) ZE ELEMENT, AIR CLEANER (DUAL) ZE FILTER (OUTER) ZE FILTER (OUTER) ZE COVER, AIR CLEANER (DUAL) ZE GROMMET, AIR CLEANER COLLAR, AIR CLEANER ZE COLLAR B, AIR CLEANER ZE ELBOW, AIR CLEANER ZE WINGNUT, TOOL BOX SETTING NUT, FLANGE (6MM) BOLT, FLANGE (6X20) E-15 APRIL, American Honda Motor Co., Inc. 1-13

22 MUFFLER (1) ZK80E MUFFLER ZF MUFFLER (1) ZH PROTECTOR, MUFFLER ZF1-H ARRESTER, SPARK (1) ZE GASKET, MUFFLER ZH SCREW, TAPPING (5X8) ZE SCREW, TAPPING (4X6) (1) ZE NUT, HEX. (8MM) S E American Honda Motor Co., Inc. APRIL, C7

23 FUEL TANK (1) ZK80E RUBBER, SUPPORTER (107MM) ZH JOINT, FUEL TANK ZE TANK, FUEL *NH31* (MCKINLEY WHITE) ZE1-020ZA TANK, FUEL *NH1* (BLACK) ZE1-020ZF TANK, FUEL *NH105* (MAT BLACK) ZE1-020ZG TANK, FUEL *R280* (POWER RED) ZE1-020ZN CAP, FUEL FILLER Z0T CAP, FUEL FILLER Z0T GASKET, FUEL FILLER CAP Z0T BOLT, FLANGE (6X29) ZH O-RING (13.5X1.5) (ARAI) NUT, FLANGE (6MM) BULK HOSE, FUEL (4.5X3000) (4.5X140) M CLIP, TUBE (B8) E-17 APRIL, American Honda Motor Co., Inc. 1-15

24 FLYWHEEL ZK80E1900A 1 KEY, SPECIAL WOODRUFF (25X18) FAN, COOLING ZE PULLEY, STARTER ZH FLYWHEEL ZE NUT, SPECIAL (14MM) E American Honda Motor Co., Inc. APRIL, C8

25 IGNITION COIL ZK80E COIL ASSY., IGNITION ZE CAP ASSY., NOISE SUPPRESSOR ZE WIRE, STOP SWITCH (370MM) ZE BOLT, FLANGE (6X25) E-20 APRIL, American Honda Motor Co., Inc. 1-17

26 CONTROL (1) ZK80E CONTROL ASSY. (REMOTE) ZH ARM, GOVERNOR ZE ROD, GOVERNOR ZE SPRING, GOVERNOR ZE SPRING, THROTTLE RETURN ZE LEVER, CONTROL ZH SPRING, LEVER ZE WASHER, CONTROL LEVER ZH HOLDER, CABLE SPACER, CONTROL LEVER ZE BASE, CONTROL (REMOTE) ZH SPRING, CONTROL ADJUSTING SPRING, CABLE RETURN ZE BOLT, FLANGE (6X12) (CT200) BOLT, GOVERNOR ARM ZE NUT, SELF-LOCK (6MM) SA SCREW, PAN (5X25) H SCREW, PAN (5X16) A American Honda Motor Co., Inc. APRIL, D1 E-22

27 CONTROL (1) 33 NUT, FLANGE (6MM) E-22 APRIL, American Honda Motor Co., Inc. 1-19

28 LABEL (1) ZK80E LABEL, CAUTION ZH EMBLEM (5.5) ZH MARK, CHOKE ZE MARK, OIL ALERT (E) ZH E American Honda Motor Co., Inc. APRIL, D2

29 Part Number Index APRIL, American Honda Motor Co., Inc. 2-1

30 PART NUMBER INDEX Part Number Grid Page Part Number Grid Page Part Number Grid Page ZE C ZF1-H C (1) ZH8-W C ZE C ZE C ZH C ZE C ZH8-W C ZE C ZH C C ZE1-000ZC C ZH C ZE C ZE1-000ZP C ZE C ZH C ZH C ZE C ZE C ZH C ZH C ZH C ZE C (2) ZE C ZH D ZH8-013YA C ZF C ZE C ZH8-013ZB C ZE C ZE C ZH8-003YA C ZE C ZE C ZH8-003ZB C ZL C ZE C ZH C ZL C ZE C ZH C ZL C ZE C ZH C ZL C ZE D ZH C ZL C ZE D ZH C ZL C ZE D ZH C ZL C ZE D ZH C ZL C ZH D ZH C ZH C ZE D ZH C ZH C ZH D ZH C D ZH C ZE D (3) ZE C ZH D ZE C ZE C D ZE C A0-ZE C ZE D ZE C ZE C ZE C ZH C C ZH C ZH C ZE C ZE C ZE C ZE C ZE C ZE C ZE C ZE C ZE C (8) ZE C ZE C ZH D ZE C ZE C ZH D ZF C ZE C ZE D ZF C ZE C ZH D ZF C ZE C ZE C ZE C ZE C ZE C (9) ZE C ZE C ZE C ZE C C ZH C ZE C ZE C ZH C ZE C ZE C ZE C ZG C ZE C ZE C ZE C ZE1-020ZA C C ZH C ZE1-020ZF C C ZE C ZE1-020ZG C D ZE C ZE1-020ZN C ZE D ZE C Z0T C C ZE C Z0T C ZE C ZH7-W C Z0T C ZE C ZE C ZF C ZE C ZE C ZH C ZE C American Honda Motor Co., Inc. APRIL, 2004

31 PART NUMBER INDEX Part Number Grid Page Part Number Grid Page Part Number Grid Page SA D C ZE C C ZE C C ZE C ZE C ZE C ZE C ZE C ZF C Z0T C C C C H C A D H D S C C C D C C C C C C M C C C C C C C C C C C C ZH C ZH C ZH C ZE C APRIL, American Honda Motor Co., Inc. 2-3

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33 Description Index APRIL, American Honda Motor Co., Inc. 3-1

34 DESCRIPTION INDEX Description Grid Page Ref Description Grid Page Ref COVER, FAN *NH1* (BLACK) C (A) COVER, FAN *R280* (POWER RED) C COVER, HEAD C ALERT UNIT, OIL C CRANKSHAFT (Q-) C ARM, GOVERNOR D CUP, FUEL STRAINER C ARM, VALVE ROCKER C CYLINDER ASSY. (OIL ALERT) C ARRESTER, SPARK C CYLINDER HEAD C (B) (E) BASE, CONTROL (REMOTE) D BEARING, RADIAL BALL (6205) C C BOLT, CONNECTING ROD C BOLT, DRAIN PLUG C BOLT, FLANGE (6X10) C BOLT, FLANGE (6X12) C BOLT, FLANGE (6X12) (CT200) C C D BOLT, FLANGE (6X20) C BOLT, FLANGE (6X20) (CT200) C BOLT, FLANGE (6X25) C BOLT, FLANGE (6X29) C BOLT, FLANGE (6X8) C BOLT, FLANGE (8X32) C BOLT, FLANGE (8X60) C BOLT, GOVERNOR ARM D BOLT, PIVOT (8MM) C BOLT, STUD (6X109) C BOLT, STUD (8X32) C BULK HOSE, FUEL (4.5X3000) (4.5X140) C (C) CAMSHAFT ASSY C CAP ASSY., NOISE SUPPRESSOR C CAP ASSY., OIL FILLER C C CAP, FUEL FILLER C CARBURETOR ASSY. (BE65B B) C CASE, RECOIL STARTER *NH1* (BLACK) C CASE, RECOIL STARTER *R280* (POWER RED) C CHAMBER SET, FLOAT C CHOKE SET C CLIP, GOVERNOR HOLDER C CLIP, PISTON PIN (18MM) C CLIP, TUBE (B8) C CLIP, VALVE GUIDE C COIL ASSY., IGNITION C COLLAR, AIR CLEANER C COLLAR B, AIR CLEANER C CONTROL ASSY. (REMOTE) D COVER, AIR CLEANER (DUAL) C COVER ASSY., CRANKCASE C American Honda Motor Co., Inc. APRIL, 2004 ELBOW, AIR CLEANER C ELEMENT, AIR CLEANER (DUAL) C EMBLEM (5.5) D (F) FAN, COOLING C FILTER (OUTER) C FLOAT SET C FLYWHEEL C (G) GASKET, CARBURETOR C GASKET, CASE COVER (NON-ASBESTOS) C GASKET, CYLINDER HEAD C GASKET, CYLINDER HEAD COVER C GASKET, ELBOW C GASKET, FUEL FILLER CAP C GASKET, FUEL STRAINER CUP C GASKET, INSULATOR C GASKET, MUFFLER C GASKET, OIL FILLER CAP C GASKET SET C GASKET, VALVE C GOVERNOR ASSY C GROMMET, AIR CLEANER C GUIDE, EX. VALVE (OS) C GUIDE, RATCHET C GUIDE, VALVE (OS) C (H) HOLDER, CABLE D HOLDER, GOVERNOR WEIGHT C (I) INSULATOR, CARBURETOR C (J) JET, MAIN (#65) C JET, MAIN (#68) C JET, MAIN (#70) C JET SET, PILOT (#35) C

35 DESCRIPTION INDEX Description Grid Page Ref Description Grid Page Ref JOINT, FUEL TANK C (K) KEY (4.78X4.78X38) C KEY, SPECIAL WOODRUFF (25X18) C KNOB, RECOIL STARTER C (L) LABEL, CAUTION D LEVER, CHOKE (STD) C LEVER, CONTROL D LEVER, VALVE C LIFTER, VALVE C (M) MARK, CHOKE D MARK, OIL ALERT (E) D MUFFLER C (N) NOZZLE, MAIN C NUT, FLANGE (10MM) C NUT, FLANGE (6MM) C C D NUT, HEX. (8MM) C NUT, PIVOT ADJ C NUT, SELF-LOCK (6MM) D NUT, SPECIAL (14MM) C (O) OIL SEAL (25X41X6) C C O-RING (13.5X1.5) (ARAI) C C (P) PIN A, DOWEL (10X16) C PIN A, DOWEL (8X14) C PIN, GOVERNOR WEIGHT C PIN, LOCK (8MM) C PIN, PISTON C PIN, SPRING (2X12) C PISTON (0.75) C PISTON (OS 0.25) C PISTON (OS 0.50) C PISTON (STD) C PIVOT, ROCKER ARM C PLATE, LEVER SETTING C PLATE, PUSH ROD GUIDE C PROTECTOR, MUFFLER C PULLEY, STARTER C (R) RATCHET, STARTER C REEL, RECOIL STARTER C RETAINER, EX. VALVE SPRING C RETAINER, IN. VALVE SPRING C RING SET, PISTON (0.75) C RING SET, PISTON (0.75) (NIPPON) C RING SET, PISTON (OS 0.25) C RING SET, PISTON (OS 0.25) (NIPPON) C RING SET, PISTON (OS 0.50) C RING SET, PISTON (OS 0.50) (NIPPON) C RING SET, PISTON (STD) C RING SET, PISTON (STD) (NIPPON) C ROD ASSY., CONNECTING C ROD ASSY., CONNECTING (US 0.25) C ROD, GOVERNOR D ROD, PUSH C ROPE, RECOIL STARTER (#5X55") C ROTATOR, VALVE C RUBBER, SUPPORTER (107MM) C (S) SCREW, PAN (3X6) C SCREW, PAN (5X16) D SCREW, PAN (5X25) D SCREW SET C SCREW SET B C SCREW SET, DRAIN C SCREW, SETTING C SCREW, TAPPING (4X6) C SCREW, TAPPING (5X8) C SCREW, THROTTLE STOP C SEAL, VALVE STEM C SHAFT, GOVERNOR ARM C SHROUD C SLIDER, GOVERNOR C SPACER, CARBURETOR C SPACER, CONTROL LEVER D SPARK PLUG (BPR5ES) (NGK) C SPARK PLUG (BPR6ES) (NGK) C SPARK PLUG (W16EPR-U) (DENSO) C SPARK PLUG (W20EPR-U) (DENSO) C SPRING, CABLE RETURN D SPRING, CONTROL ADJUSTING D SPRING, FRICTION C SPRING, GOVERNOR D SPRING, LEVER D SPRING, RECOIL STARTER C SPRING, RETURN C SPRING, THROTTLE RETURN D APRIL, American Honda Motor Co., Inc. 3-3

36 DESCRIPTION INDEX Description Grid Page Ref Description Grid Page Ref SPRING, VALVE C SPRING, VALVE LEVER C SPRING, WEIGHT RETURN C STARTER ASSY., RECOIL *NH1* (BLACK) C STARTER ASSY., RECOIL *R280* (POWER RED) C SWITCH ASSY., ENGINE STOP C SWITCH ASSY., OIL LEVEL C (T) TANK, FUEL *NH1* (BLACK) C TANK, FUEL *NH105* (MAT BLACK) C TANK, FUEL *NH31* (MCKINLEY WHITE) C TANK, FUEL *R280* (POWER RED) C TUBE, BREATHER C (V) VALVE, EX C VALVE, IN C VALVE SET, FLOAT C (W) WASHER, CONTROL LEVER D WASHER, DRAIN PLUG (10.2MM) C WASHER, PLAIN (6MM) C WASHER, THRUST (6MM) C WEIGHT, GOVERNOR C WINGNUT, TOOL BOX SETTING C WIRE, STOP SWITCH (370MM) C American Honda Motor Co., Inc. APRIL, 2004