Section 5. Overfill Protection

Transcription

1 Section Overfill Protection

2 Table of Contents Section Overfill Protection Civacon Socket Assemblies Civacon Liberty Monitor Civacon Optic Sensors Civacon ROM II FloTech Overfill Detection Systems Ground Bolt & Ground Ball Civacon Load Rack Monitors, Plugs & Cords RomLink Plug-N-Load Scully Intellicheck Scully Load Anywhere Monitor Scully Optic Sensors Scully Sockets & Adaptors Truck Identification Module Universal Truck Tester

3 Overfill System Wiring Innovation for Petroleum Tankers by The Old Way The New Way New I n t r o d u c i n g Only From Civacon The Fast, Easy, Hassle-Free Way to Get Connected and Stay Connected. Our new ROMLink wiring system eliminates the slow, messy, and at times unreliable cut, strip & crimp method of wiring. Replace it with Plug-N-Load simplicity. Simple and quick for the OEM to install. Just mount, plug & test. Easy for the repair shop to retrofit. Saves their time and your money chasing a problem in old wiring. Keeps your tank in service longer and getting that green light at the rack. Your drivers will thank you! Always the right connection, with color-coded simplicity. Makes testing a breeze, too! Reliable in any environment high performance cabling with pressure over-molded best-in-class triple sealed connectors and splices that guard against water and corrosion. Overfill Detection System Available for all standard configurations of petroleum tankers Connect with Civacon. To learn more call Mattox Road Kansas City, MO 640 Phone: Fax:

4 ROMLink Plug-N-Load System Rev. B, Apr 200 Civacon s retrofit system is a link to a fast installation and a worry-free future. The ROMLink gives you a hassle-free installation which allows you to Plug-N-Load. The Civacon ROMLink Plug-N-Load System represents a major revolution in the Overfill Detection World. Since the introduction of overfill electronics on petroleum and other product-hauling tankers, OEM s, Installers, Repair Shops and End-Users have been frustrated by the way in which electronics and other components are connected. Unless the crimps are installed with absolute precision, the longevity of the system is compromised. In the desire to eliminate this frustrating cycle, Civacon has developed the ROMLink Plug-N- Load System. This system not only improves trouble points, but eliminates them. Before After Features and Benefits Crimp-Free Installation No Special Tools or Training Required Fits up to Five Compartment Layout Configurations Can be added to existing trucks with overfill systems Completely Sealed harness system that will last in any environment Components color-coded for easy identification PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

5 ROMLink Plug-N-Load System Ordering Specifications RL - Compartments T = Top Sensor B = Bottom Sensor R = ROM Monitor D = Dual Socket O = Optic Socket T = Thermistor Socket Ground Wire Installed in all ROMLink Sockets 7 Probe Length Qty. 2 Probe Length Qty. 4 Probe Length Qty. 8 Probe Length Qty. Optional Accessories ROMLink System Tester RLT- ROMLink Socket Hub RLH Socket Hub RLH-2-2- Socket Hub RLT- Socket Hub required for applications requiring more than one socket T RLH-2 (Shown) Examples RL4-T Comp. Harness, w/ Top Sensors. (4) 2 Sensors RL-T Comp. Harness, w/ Top Sensors. (2) 7 Sensors & (3) 4 Sensors RL4-TR Comp. Harness, w/ Top Sensors & ROM Monitor. (2) 7 Sensors & (2) 8 Sensors RL-TBRD-2 - Comp. Harness Top & Bottom, Top Sensors, Bottom Sensors, ROM Monitor & Dual Socket Box. (2) 7 Sensors, () 2 Sensor, () 4 Sensor & () 8 Sensor RL-TBRD Comp. Harness Top & Bottom, Top Sensors, Bottom Sensors, ROM Monitor & Dual Socket Box. (3) 7 Sensors & (2) 4 Sensors R S B PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

6 ROMLink Plug-N-Load System Rev. A, May 2009 Civacon s retrofit kit, is a link to a fast installation and worry free future. The ROMLink gives you a hassle free installation which allows you to Plug-N-Load. The Civacon ROMLink PLUG-N-LOAD System represents a major revolution in the Overfill Detection World. Since the introduction of overfill electronics on petroleum and other product hauling tankers, OEM s, Installers, Repair Shops and End Users have been frustrated by the way in which electronics and other components are connected together in the system. Unless the crimps are installed with absolute precision, the longevity of the system is compromised. In the desire to eliminate this frustrating cycle, Civacon has developed the ROMLink PLUG- N-LOAD System. This system not only improves trouble points, but eliminates them. Before After Features and Benefits Crimp Free Installation No Special Tools or Training Required Fits All Compartment Layout Configurations Can be added to existing trucks with overfill systems Completely Sealed harness system that will last in any environment Components color coded for easy identification PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

7 ROMLink 2-Wire Optic Plug-N-Load Sensor Civacon introduces the next enhancement to our new ROMLink Optic Overfill Sensor. This new sensor now features our enhanced electronics located in the cap. A curly cable and modular connector securely join the sensing tube to the cap for a trouble-free installation. Rev. +, Mar 200 Optic overfill sensors detect the presence of liquid at a preset level. The new Civacon ROMLink Sensor brings all the enhanced design features of our new Universal Sensor and more to the Plug-N-Load convenience of our ROMLink System. The new Sensor now has our digital electronics located in the cap, with a modular connector joining the sensing tube (containing just the optic head) to the cap s electronics. By having the electronics located in the cap, the sensing tube height needs to be only set once. The new one-piece Pyrex glass prism and sensing devices in the tube should never need replacing. If the sensor s electronics ever need to be serviced, it is simply a matter of removing the cap, unplugging the connector and plugging in a new cap assembly. No tools required! Plus there are no changes to the sensing height or any affect on the compartment s vapor-tight integrity. The features and benefits of these new sensors are available in our new ROMLink -wire sensor version as well (see separate data sheet). Sensor Tube Retaining Spring. Squeeze ends together to adjust sensor height. Tamper Evident Tab Overfill Features Plug-N-Load Sensor will replace existing ROMLink Sensors New digital electronics in cap have extended temperature stabilized potting Modular connector joins sensing tube (containing just the optic head) to the cap s electronics Dual O-ring seals in housing for improved sensor tube to housing sealing Zero glue or adhesive construction for wide chemical compatibility Still the industry s best single flat surface optic prism design! Recessed, protected one piece molded, glass Pyrex prism Completely new Housing and molded non-corrosive cap design No tools required for access, or adjustment of probe Sensors never need to be removed with electronics now in the cap Tamper Evident Tab on cap lets you add a seal to prevent sensor height tampering (sensor cannot be adjusted externally) North American Approval Operating Temperature -40º F (-40º C) to 60º F (7.º C) Storage Temperature -70º F (-6.6º C) to 280º F (37.7º C) PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

8 AN FLUID TRANSFER GROUP COMPANY ROMLink 2-Wire Optic Plug-N-Load Sensor Product Specifications Product Number 4-007, 002 or 008 (See Below) Sensing Length Adjustability See Drawing Electrical Leads RJ- Modular Connector Weight. lbs. (0.2 kg) Approvals North America Temperature Range Operating Temperature -40º F (-40º C) to 60º F (7.º C) Storage Temperature -70º F (-6.6º C) to 280º F (37.7º C) **Special length sensors are available upon request Materials Sensor Cap - Glass Filled Nylon Cap O-ring - Silicone Sensor Housing - Aluminum Mounting O-ring - Viton Locking Nut - Plated Steel Sensor Shaft - Aluminum Prism - Pyrex Glass Prism O-ring - Fluorosilicon Retaining Ring - Stainless ROMLink Part # Old Civacon ROM Part # REFERENCE CHART Description RL-007 Optic Overfill Sensor, RJ- Connector, 2 BSPP Parallel Port Housing, RL-002 Optic Overfill Sensor, RJ- Connector, 2 BSPP Parallel Port Housing, RL-008 Optic Overfill Sensor, RJ- Connector, 2 BSPP Parallel Port Housing, 8 STK-007 Replacement Optic Overfill Sensor, RJ- Connector, No Housing, 7 STK-002 Replacement Optic Overfill Sensor, RJ- Connector, No Housing, 2 STK-008 Replacement Optic Overfill Sensor, RJ- Connector, No Housing, 8 PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

9 4 Series Optic Sensor (2-Wire) PARTS BREAK DOWN ITEM PART NUMBER DESCRIPTION QTY. ITEM PART NUMBER DESCRIPTION QTY. STK-XXXX OVERFILL PROBE TUBE 8 H284M SPRING 2 H284 HOUSING BODY 9 H2844M O-RING, VITON W CAP 2-WIRE OPTIC SENSOR 4 H230M-4 LABEL H2842M O-RING, BUNA-N 2 6 H2477M LOCK NUT 7 H2898M SCREW PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO Rev. +, Mar

10 ROM II - RETAIN OVERFILL MONITOR SYSTEM Product Number Product Description ROM II Load Any Rak SYSTEMS (Overfill & Retain Probes) Compartment System Compartment System Compartment System 302 Compartment System Compartment System Systems Include: () Model Top Sensor and () Model 000 Bottom Sensor for each compartment, () Model 3202-R Retain Overfill Monitor, () Model conductor wire, () Model 230 Strain Reliefs and (2) Model 90 Terminators for systems having less than six compartments. ROM II Load Any Rak TOP ONLY SYSTEMS Compartment System Compartment System Compartment System 303 Compartment System Compartment System Systems Include: () Model Top Sensor for each compartment, () Model 3202 Retain Overfill Monitor, () Model conductor wire, () Model 20 Bag of Strain Reliefs and () Model 90 Terminator for systems having less than six compartments. OPTIC SENSORS Adjustable Optic Overfill Top Sensor (2- wire) with Housing 000 Optic Retain Bottom Sensor Replacement Optic Overfill Probe, No Housing 90 Terminator COMPATIBLE ONBOARD ROM II MONITOR Compartment Onboard ROM Monitor, Indicator Lights Compartment Onboard ROM Monitor, with Keys and Key Switch 322 Replacement Onboard ROM Monitor -8

11 ROM II Overfill Detection System Monitor Overfill Detection Engineered and Manufactured to Handle Real World Demands Companies involved in the transportation and handling of hazardous bulk commodities rely on real world safeguarding against costly overfills every day and they rely on Civacon to provide it. The ROM II Overfill Detection System is manufactured to deliver years of worry-free performance under the most rigorous conditions. Its flexible 2-wire optic sensing system interfaces with optic, thermistor or float-type rack monitors. Unique patented, built-in diagnostics differentiate between non-operating sensors, broken or corroded connections. The ROM II continuously checks for any single-point system failures more than 90 times per second. Advanced 2-wire optic sensing system interfaces with optic, thermistor or float-type rack monitors. Patented diagnostics differentiate between nonoperating sensors, broken or corroded connections. Automatically monitors and continuously checks for single-point system failures more than 90 times per second. Three auxiliary inputs for vapor collection, brake interlock, pressure sensors or other add-ons. Socket status lights to confirm proper connection-tothe-rack signals. Ordering Specifications Retained Overfill On-Truck Monitoring System Compartment onboard ROM II Monitor, Indicator lights Replacement Onboard ROMII Monitor 322 Rug-322 Replacement Onboard ROM Monitor Upgrade Kit (from ROM to ROMII) PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

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13 2-Wire Socket Optic Level Sensor w/ Housing 70000PA Rev. C, MAY 200 Civacon introduces our new Socket Optic Overfill Sensor. A completely new sensor and housing with enhanced technology and design features. The non polarized digital electronic circuitry design is a perfect fit for all your overfill detection needs. Optic overfill sensors detect the presence of liquid at a preset level. The new Civacon Socket Sensor is fully backward compatible with our current Quick-Start Sensors and Monitors, as well as all industry standard signal formats. These new Socket Sensors feature an exclusive, nonpolarized digital electronic circuitry design that will work directly with 2-wire (green plug) loading racks when wired directly to a green thermistor socket, as well as with all on-board Monitors like the Civacon ROM II. The sensor s non-polarized electronic design means not having to worry about the sensor s wire color or polarity anymore. The two grey wires can be wired as either signal or ground interchangeably. You can not wire it wrong! The new Civacon Socket Sensors are a direct replacement for our 2-wire, Quick-Start (white & black wire) optic sensors. With their 2-wire industry compatible signal format, they are a perfect choice for your 2-wire overfill detection sensor applications. The features & benefits of these new sensors are also available in our new -wire sensor version as well. (call us for more details) Sensor Tube Retaining Spring. Squeeze ends together to adjust sensor height. Tamper Evident Tab Overfill Features 2-Wire Socket Sensor will work with ROM II and Quick Start 2-Wire Systems Two grey wires for non-polarized connection as signal or ground New digital electronics with extended temperature-stabilized potting Dual o-ring seals in housing for improved sensor shaft-to-housing sealing Zero glue or adhesive construction for wide chemical compatibility Still the industries best single flat surface optic prism design! Recessed, protected one piece molded, Borosilicate glass prism Completely new Housing and molded non-corrosive Cap design No tools required for access, or adjustment of probe Approved to North American, Europe (ATEX) and World (IECEX) Standards Operating Temperature -40º F (-40º C) to 60º F (7.º C) Storage Temperature -70º F (-6.6º) to 280º F (37.7º C) OPTIONAL: Tamper Evident Tab on cap lets you add a seal to prevent sensor height tampering (sensor can not be adjusted externally) PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

14 2-Wire Socket Optic Level Sensor w/ Housing Product Specifications Product Number Materials 2G-007, 002 or 008 (See Below) Sensor Cap - Glass-Filled Nylon 62G-007, 002 or 008 (See Below) Cap O-ring - Silicone Sensor Housing - Aluminum Sensing Length Adjustability Mounting O-ring - Viton See Drawing Locking Nut - Plated Steel Sensor Shaft - Aluminum Product Range Prism - Borosilicate Glass Refractive Index.37 to.60 Prism O-ring - Fluorosilicon Viscosity of less that 000 SSU Retaining Ring - Stainless Steel Electrical Leads Two 8 ga. Stranded Wire Approvals 26 Long (Grey in Color) North America Europe (ATEX) Weight World (IECEX). lbs. (0.2 kg) (with housing) Temperature Range Operating Temperature -40º F (-40º C) to 60º F (7.º C) Storage Temperature -70º F (-6.6º) to 280º F (37.7º C) Socket Optic Sensor Part # Old Quick Start Part # REFERENCE CHART Description 2G Optic Overfill Sensor, 2-Wire, 2 NPT Parallel Port Housing, 7 2G Optic Overfill Sensor, 2-Wire, 2 NPT Parallel Port Housing, 2 2G Optic Overfill Sensor, 2-Wire, 2 NPT Parallel Port Housing, 8 62G Replacement Optic Overfill Sensor, 2-Wire, No Housing, 7 62G Replacement Optic Overfill Sensor, 2-Wire, No Housing, 2 62G Replacement Optic Overfill Sensor, 2-Wire, No Housing, NPT Parallel Port Housing w/ Cap 224 N/A Tamper Evident Tab Kit PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

15 2 Series Optic Sensor (2-Wire) PARTS BREAK DOWN ITEM PART NUMBER DESCRIPTION QTY. ITEM PART NUMBER DESCRIPTION QTY. 62G-XXXX OPTIC OVERFILL PROBE 8 H284M SPRING 2 H293 HOUSING BODY 9 H2844M O-RING, VITON 3 H2936M CAP W/ U-CUP SEAL ** H0070M PIPE PLUG KIT (not shown) 4 H230M-2 LABEL H2842M O-RING, BUNA-N 2 6 H2477M LOCK NUT REPAIR KITS 7 H2898M SCREW 4-4 Probe Housing & Cap ** ALL ITEMS INCLUDED IN 4-4 EXCEPT ITEM & 4 PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO Rev. +, Mar

16 Replacement Parts Model #0 Thermo-Optic Quick Start Probe (2-wire 2" NPT) Rev. 0, January /6" /4" /6" /2" NPT 0 6 " (MIN.) 7" (MAX.) ITEM N/A PART NUMBER C40030A D40023A H0066M H0080M H0083M H0086M H0088M H03M H0276M H0279M H037M H042M H024M H0070M DESCRIPTION OPTIC SENSOR PROBE HOUSING (INCLUDES ALL ITEMS EXCEPT ITEMS & 3) UPPER HOUSING CAP LOWER HOUSING BODY DRIVE SCREW O-RING (BODY SENSOR TUBE) LOCK NUT (2" N.P.T.) WASHER (/4" SPLIT, S.S.) O-RING (PROBE ADJUSTING SCREW) SCREW (/4-20 X /2 STL, FIL, S.S.) GASKET (BASE SENSOR) O-RING (CAP SENSOR) PROBE ADJ. SET SCREW (/4-20 X 27/32 STL, FIL, S.S.) NAME PLATE (0 SENSOR) GREEN GROUNDING SCREW (#8-32 X 3/8 CMB, BND, DC) PIPE PLUG (/2" N.P.T.) QTY. N/A PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

17 Model #0-007 ROM ( Obsolete ) Optic Sensor (2-Wire 2" NPT) Replacement Par t s Rev. A, March /6" /4" /6" /2" NPT 0 6 " (MIN.) 7" (MAX.) ITEM N/A PART NUMBER C40030A D40023A H0066M H0080M H0083M H0086M H0088M H03M H0276M H0279M H037M H0476M H024M H0070M DESCRIPTION OPTIC SENSOR PROBE HOUSING (INCLUDES ALL ITEMS EXCEPT ITEMS & 3) UPPER HOUSING CAP LOWER HOUSING BODY DRIVE SCREW O-RING (BODY SENSOR TUBE) LOCK NUT (2" N.P.T.) WASHER (/4" SPLIT, S.S.) O-RING (PROBE ADJUSTING SCREW) SCREW (/4-20 X /2 STL, FIL, S.S.) GASKET (BASE SENSOR) O-RING (CAP SENSOR) PROBE ADJ. SET SCREW (/4-20 X 27/32 STL, FIL, S.S.) NAME PLATE (00 SENSOR) GREEN GROUNDING SCREW (#8-32 X 3/8 CMB, BND, DC) PIPE PLUG (/2" N.P.T.) QTY. N/A

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19 -Wire Optic Level Sensor Rev. A, Mar 200 Civacon introduces our new -Wire Optic Sensor. The new sensor and housing includes digital technology and improved design features. This sensor is the perfect fit for your overfill detection needs. Optic overfill sensors detect the presence of liquid at a preset level. The new Civacon -Wire Sensor is fully compatible with all our current -Wire Sensors and Monitors, as well as all industry standard signal formats. These new Sensors feature an exclusive, digital electronic circuitry design that will work directly with -Wire loading racks when wired directly to a blue WOGA or SAE J-60 style optic socket, as well as with all Onboard Monitors like our Civacon Liberty. The new Civacon -Wire Sensors are a direct replacement for our -Wire Liberty optic sensors. The new -Wire output signal is compatible with the industry standard signal format, which makes it the right choice for any of your -Wire overfill detection sensor applications. All of the features & benefits of these new sensors are also available in our new 2-wire sensor version as well (see separate data sheet). Sensor Tube Retaining Spring. Squeeze ends together to adjust sensor height. Tamper Evident Tab. WOGA (Western Oil and Gas Association), the former name for the Western States Petroleum Association (WSPA) Overfill Features -Wire Probe output signal is compatible with the industry standard output format New digital electronics with new temperature stabilized friendly potting Zero glue or adhesive construction for wide chemical compatibility Still the industries best single flat surface optic prism design! Recessed, protected one piece molded, all glass Pyrex prism Completely new Housing and Cap design Molded non-corrosive cap with captive seal means no tools required for access, or adjustment of probe Tamper Evident Tab on Cap lets you add a seal to prevent sensor height tampering (sensor can not be adjusted externally) Housings and Replacement Sensors are 00% compatible with all previous Civacon -Wire models Approved to North American, Europe (ATEX) and World (IECEX) Operating Temperature -40º F (-40º C) to 60º F (7.º C) Storage Temperature -70º F (-6.6º) to 280º F (37.7º C) PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

20 -Wire Optic Level Sensor Product Specifications Product Number Materials 2-007, 002 or 008 (See Below) Sensor Cap - Glass Filled Nylon Cap O-ring - Silicone Sensing Length Adjustability Sensor Housing - Aluminum See Drawing Mounting O-ring - Viton Locking Nut - Plated Steel Product Range Sensor Shaft - Aluminum Refractive Index.37 to.60 Prism - Pyrex Glass Viscosity of less that 000 SSU Prism O-ring - Fluorosilicon Snap Ring - Stainless Electrical Leads 22 ga. Stranded Wire 26 Long Approvals North American Weight Europe (ATEX). lbs. (0.2 kg) World (IECEX) Temperature Range Operating Temperature -40º F (-40º C) to 60º F (7.º C) Storage Temperature -70º F (-6.6º) to 280º F (37.7º C) **Special length sensors are available upon request -Wire Part # Old Civacon Part # REFERENCE CHART Description Optic Overfill Sensor, -Wire, 2 NPT Parallel Port Housing, Optic Overfill Sensor, -Wire, 2 NPT Parallel Port Housing, Optic Overfill Sensor, -Wire, 2 NPT Parallel Port Housing, Replacement Optic Overfill Sensor, -Wire, No Housing, S-002 Replacement Optic Overfill Sensor, -Wire, No Housing, S-008 Replacement Optic Overfill Sensor, -Wire, No Housing, 8 PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

21 2 Series Optic Sensor (-Wire) PARTS BREAK DOWN ITEM PART NUMBER DESCRIPTION QTY. ITEM PART NUMBER DESCRIPTION QTY. 302-XXXX OPTIC OVERFILL PROBE 8 H284M SPRING 2 H293 HOUSING BODY 9 H2844M O-RING, VITON 3 H2936M CAP W/ U-CUP SEAL ** H0070M PIPE PLUG KIT (not shown) 4 H230M-2 LABEL H2842M O-RING, BUNA-N 2 6 H2477M LOCK NUT REPAIR KITS 7 H2898M SCREW 4-4 Probe Housing & Cap ** ALL ITEMS INCLUDED IN 4-4 EXCEPT ITEM & 4 PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO Rev. +, Mar

22 Model #0 Optic Sensor ( Obsolete ) ( Wire 2" NPT) Replacement Par t s Rev. 0, January /6" /4" /6" /2" NPT 0 6 " (MIN.) 7" (MAX.) ITEM PART NUMBER 300 DESCRIPTION OPTIC SENSOR QTY. N/A 3 PROBE HOUSING (INCLUDES ALL ITEMS EXCEPT ITEMS, 4 & 2) N/A 2 C40030A UPPER HOUSING CAP 3 D40023A LOWER HOUSING BODY 4 H0066M DRIVE SCREW H0080M H0083M H0086M H0088M O-RING (BODY SENSOR TUBE) LOCK NUT (2" N.P.T.) WASHER (/4" SPLIT, S.S.) O-RING (PROBE ADJUSTING SCREW) 2 9 H03M SCREW (/4-20 X /2 STL, FIL, S.S.) 2 0 H0276M GASKET (BASE SENSOR) H0279M O-RING (CAP SENSOR) 2 H0284M NAME PLATE (0 SENSOR) 3 H037M PROBE ADJ. SET SCREW (/4-20 X 27/32 STL, FIL, S.S.) 4 H024M GREEN GROUNDING SCREW (#8-32 X 3/8 CMB, BND, DC) H0070M PIPE PLUG (/2" N.P.T.) -20

23 Optic Sensors Optic Sensors are designed for overfill detection of liquid petroleum products. They are instantly permissive and specially designed for safe, trouble-free use with all Rack Monitors. Features and Benefits Conforms to API RP 004 and EN3922 standards. Intrinsically safe. Instant permissive signal (no warm-up time). Easy adjustable shaft when shorter length is necessary. UL approved for use in Class I, Division II, Groups C and D hazardous locations. ATEX approved for Zone 0 hazardous locations II G EEx ia II B T4. Continuous self checking system operation. Withstands steam cleaning of the tank. -Wire Optic Sensor 2-Wire Optic Sensor Ordering Specifications Optic Sensors Optic Retain Bottom Sensor w/ weld coupling R Adjustable -Wire Optic Sensor, with 2" NPT Housing, 7'' Shaft Length Replacement -Wire Optic Sensor, 7'' Shaft Length, No Housing Adjustable 2-Wire Optic ROM Overfill Top Sensor, with 2" NPT Housing, 7'' Shaft Length, (replaces 00-00) Replacement 2-Wire Optic ROM Overfill Sensor, 7'' Shaft Length, No Housing (replaces 30-30) Adjustable 2-Wire Quick Start (Thermo-Optic) Sensor, with 2'' NPT Housing, 7'' Shaft Length Replacement 2-Wire Quick Start (Thermo-Optic) Sensor, 7'' Shaft Length, No Housing (replaces 60-60) Optic Retain Bottom Sensor with Bottom In-Line Housing and Weld Coupling Sensors also available in other lengths upon request. PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

24 Single API Socket with Ground Wire Rev. A, Mar 200 Civacon releases its new Optic and Thermistor Sockets with hard-coated nose ring and J-Slots for longer wear. These sockets are stronger than stainless steel rings and come with a lifetime warranty. Vehicle-mounted sockets connect Optic, Thermistor, and J60-type level sensors on trailers and truck tanks to their compatible monitor plugs installed at loading terminals. Civacon, the name you can trust for quality overfill prevention products, introduces optic and thermistor single sockets with ground verification wired inside the socket. Ground verification is needed to load at terminals where the loadingrack monitor requires a special modified signal as part of its ground verification operation. An accessory wire is also connected to the ground wire for vehicle identification systems. For proper installation, the ground wire MUST be securely fastened to the tanker chassis; Civacon has pre-wired it to pin No. 9 on the overfill-detection sockets to provide proper ground verification. Ground Verification Wire Wiring Shown Vehicle Identification Wire Socket Features Pre-wired, tested and ready for installation Aluminum Hard-Coated Nose Ring and J-Slots for long wear Ground Wire Installed Vehicle Identification Wire Installed Stainless-steel Contact Pins Color-coded for easy identification Lightweight, durable, low-cost caps with raised surfaces for better grip included Stainless-steel hardware included PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

25 Single API Socket with Ground Wire Product Specifications Product Numbers Standard Optic Socket Standard Thermistor Socket 402RL - ROMLink Optic Socket 4402RL - ROMLink Thermistor Socket Materials Housing - Aluminum J-Slot Collar - Hard-coated Aluminum Pins - Stainless-steel Dimensions.7 W x 4.7 H x 3. D Weight 2.7 lbs. (.224 kg) Temperature Range Operating Temperature -40º F (-40º C) to 60º F (7.º C) FIELD SPLICE BLACK (GROUND) GROUND LUG WHITE (GROUND) INSTALLED BY CIVACON FIELD SPLICE BLACK (GROUND) GROUND LUG WHITE (GROUND) INSTALLED BY CIVACON RED (POWER) GREEN (GROUND VERIFICATION) ORANGE (SIGNAL FROM LAST) 6 4 GREEN (DIAGNOSTIC) YELLOW (SIGNAL TO FIRST) WIRING DIAGRAM RED (POWER) ORANGE GREEN (GROUND VERIFICATION) INSTALL JUMPER WIRES FROM: 7 TO 6, 6 TO 4, 8 TO 3, AND 3 TO TO AND 4 TO WIRING DIAGRAM REFERENCE CHART Socket Part # Old Civacon Socket Part # Description API Optic Pattern Socket, 3 J-Slots with 6 pins API Thermistor Pattern Socket, 4 J-Slots with 0 pins 402RL 400RL ROMLink, API Optic Pattern Socket, 3 J-Slots with 6 pins 4402RL 440RL ROMLink, API Thermistor Pattern Socket, 4 J-Slots with 0 pins PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

26 The Convenience of Dual API Sockets, The Real-World Reliability of Civacon Dual API Sockets Civacon, the name you trust for quality overfill prevention system technology, introduces the Dual Face Socket Assembly. Its two API-compatible sockets allow it to interface with any optic or thermistor control monitor plugs located at the loading terminal. When used in conjunction with any truck overfill monitoring system, the Dual Face will transmit the command to shut off the pump in case of an impending overflow condition. Features Pre-wired, tested and ready for installation long hours of wiring and troubleshooting are eliminated, saving you time and money Hard-coated housing, stainless steel hardware and contacts, and unique moisture evacuating enclosure design makes it corrosion resistant Durable hard-coated aluminum J-Slot wear rings Color-coded caps make matching corresponding color-coded control monitoring plugs a snap Interfaces with either optic or thermistor control monitoring plugs Ordering Specifications Overfill Prevention Dual Sockets 4820L Cable out of the left side 4822L With ground wire in box 4820R Cable out of the right side 4822R With ground wire inside box C40-THERM C40A-OPTIC Replacement thermistor faceplate Replacement optic faceplate PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

27 Single API Socket Vehicle-mounted Sockets connect optic, Thermister or Float type level sensors on trailers and truck tanks to compatible control monitor plugs installed at loading terminals. When properly installed, an overfill prevention system provides for automatic shutoff of product flow at a predetermined liquid level and warns of an impending overflow condition. Features Electrochemical hardcoat finish for long wear. Stainless steel contact pins. Pin connectors included with all shipments. Color coded for easy identification. Lightweight, durable, low cost caps with raised surfaces for better grip. Expanded wire holes for ease of wire/ wire pin installation. Stainless steel hardware. Ordering Specifications Single API Socket API Pattern Socket (Button) For Optic Output: Blue Nameplate Scully Pattern Socket (Button) For Optic Output: Blue Nameplate J60 Pattern Socket (Pin) For Optic Output: Blue Nameplate API Pattern Socket (Button) For Thermistor Output: Green Nameplate J60 Pattern Socket (Pin) For Thermistor Output: Green Nameplate Replacement Cap and Cable Assembly For Models : Blue Replacement Cap and Cable Assembly For Model 440: Green PHONE: (86) (888) Fax: (86) Mattox Road Kansas City, MO

28 Get your genuine Scully parts from Werts Welding & Tank Service, Inc. -26

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30 / Scully IntelliCheck2 Item Part# Description Qty Cover assembly ( includes items 2 thru 6 ) Cover Wndow, FM and CSA Gasket, cover Screw, hex head, 0-24 x 3/4" Stainless steel Lockwasher, split, #0, Stainless steel Replacement module, overfill and retained ***Options - ( # Replacement module, overfill only / # Replacement module, SHO, overfill only ) Base, /2" NPT conduit entries Switch assembly, reset Pipe plug, plastic, /2" NPT Standoff, male/female, /6" hex, 0-32 x 7/8" Lg., Aluminum ***** Fuse holder, in-line, /2 AMP ( part not shown ) ******

31 Scully Probes Item Part # Description Qty SP-MHC (MC) Sensor holder assembly, /2" NPT conduit entries (includes items 2 thru 0) Cap, medium height, 2-/8" (4mm) Screw, self-tapping phillips truss head, 0-24 x /2", Stainless steel Lockwasher, split, #0 Stainless steel O-Ring, Cover, Viton ( registered ) Clamp, sensor shaft retaining O-ring, sensor shaft, Viton ( registered ) Gasket, holder mounting, Viton ( registered ) Mounting nut, holder Pipe plug, plastic, /2" NPT Cap, sensor wire protector Replacement Optic sensor, 7" / ", / "

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34 Scully Probes Item Part # Description Qty SP-MHC (MC ) Sensor holder assembly, /2" NPT conduit entries ( includes items 2 thru 0 ) Cap, medium height, 2-/8' ( 4mm ) Screw, self-tapping phillips truss head, 0-24 x /2" Stainless Steel Lockwasher, split, #0, Stainless Steel O-ring, cover, Viton ( registered ) Clamp, sensor shaft retaining O-ring, sensor shaft, Viton ( registered ) Gasket, holder mounting, Viton ( registered ) Mounting nut, holder Pipe plug, plastic, /2" NPT Cap, sensor wire protector Replacement optic sensor, 7" Replacemnt optic sensor, 2" Replacemnt optic sensor, "

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