IT and Automation to reduce Energy Consumption. August Altherr European Technology Innovation Center March 13th, 2013
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1 IT and Automation to reduce Energy Consumption August Altherr European Technology Innovation Center March 13th, 2013
2 CO2 Saving Potentials 20% 2%? 8% 10% 6% 4% 57% 2% 0,5% 4% 0,5% 7% 2 IT and Automation to reduce Energy Consumption 13th March 2013
3 Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification 3 IT and Automation to reduce Energy Consumption 13th March 2013
4 Engine / Transmission Management Fuel Map Optimization AutoPowr Engine / Transmission Management 20% electronically shift up throttle down 8% CO 2 reduction In PowerMix 5-10 % CO 2 reduction In light duty application 4 IT and Automation to reduce Energy Consumption 13th March 2013
5 DirectDrive Transmission First patent in 1940 by Prof. Franke First commercial usage in 2003 by VW 5 IT and Automation to reduce Energy Consumption 13th March 2013
6 Electromagnetic Shift Actuator Shift rod Shift finger Neutral spring Shift fork Bobbin with Coils Armature Yoke 6 IT and Automation to reduce Energy Consumption 13th March 2013
7 Actuation Current Profile Shifting current 6-8% CO 2 reduction In transport application vs. AutoPowr Holding current Movement to synchron point Synchronisation phase Gear engaged detection Gear engagement Gear engaged 7 IT and Automation to reduce Energy Consumption 13th March 2013
8 Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification 8 IT and Automation to reduce Energy Consumption 13th March 2013
9 6R Multifuel Tractor 9 IT and Automation to reduce Energy Consumption 13th March 2013
10 Power (kw) Technical Requirements for Multifuel Multi-Fuel Software Cold Start Device Power decrease with bio-fuels due to lower heating value Power compensation by software and software switch by fuel sensor. 20 Diesel RSeed Oil Fuel Sensor rpm One Tank 1200 l/ha + ~ 2000kg colza cake 10 IT and Automation to reduce Energy Consumption 13th March 2013
11 CO 2 Reduction according to Directive 2009/28/EC Default reduction values: pure rape seed oil 57% rape seed biodiesel 38 % sunflower biodiesel 51 % soybean biodiesel 31 % palm oil biodiesel 19 % (process not specified) palm oil biodiesel 56 % (process with methane capture at oil mill) 11 IT and Automation to reduce Energy Consumption 13th March 2013
12 Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification 12 IT and Automation to reduce Energy Consumption 13th March 2013
13 Electronnically Controlled Auxilliary Drives Vistronic Air brake compressor w/ electronically actuated clutch 2% less CO 2 In PowerMix 0,5% less CO 2 Switched off Charge air cooler in distributed cooling system 4% less CO 2 Avg. annual AC compressor usage w/ electronically actuated clutch dependent on trailer usage 0,5% less CO 2 Avg. annual 13 IT and Automation to reduce Energy Consumption 13th March 2013
14 Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification 14 IT and Automation to reduce Energy Consumption 13th March 2013
15 GPS / AutoTrac Precision with AutoTrac SF1: +/- 23cm SF2: +/- 5 cm RTK: +/- 2,5cm 3-10% CO 2 reduction By avoiding overlap 15 IT and Automation to reduce Energy Consumption 13th March 2013
16 itec Pro itec Pro Automated headland turns Cycle time reduction at headland ~30% w/o itec Pro 2% CO 2 reduction On a 10ha field during seeding. 16 IT and Automation to reduce Energy Consumption 13th March 2013
17 Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification 17 IT and Automation to reduce Energy Consumption 13th March 2013
18 Tractor Implement Management (TIM) Automated Deceleration Wrapping Ejecting Gate opening & closing Ball cycle reduction from 45 to 42 sec. sec Operator Fatigue automated Working time 6% CO 2 reduction Due to cycle time reduction 18 IT and Automation to reduce Energy Consumption 13th March 2013
19 Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification 19 IT and Automation to reduce Energy Consumption 13th March 2013
20 20 IT and Automation to reduce Energy Consumption 13th March 2013
21 Telematics - JDLink Since 2011, all large tractors are connected through JDLink 21 IT and Automation to reduce Energy Consumption 13th March 2013
22 Agenda Engine / Transmission Controls Pure Plant Oil Tractor Auxiliary Drive Control GPS / Autotrac TIM Telematics Electrification 22 IT and Automation to reduce Energy Consumption 13th March 2013
23 Efficiency Improvement Fertilizer spreader ~ 4kW Tractor Hydraulic Pump ~ 2kW rpm reduction ~? >4% CO 2 reduction During fertilizing Faster controllability and mass flow calibration enables further significant potential on CO 2 reduction Picture: RAUCH Landmaschinenfabrik GmbH 23 IT and Automation to reduce Energy Consumption 13th March 2013
24 CO2 Saving Potentials 20% 2%? 8% 10% 6% 4% 57% In Summary Ag technology has reduced CO2 emission No silver bullet technology Follow automotive technologies 2% 0,5% 4% 0,5% Data will drive new designs & technologies 7% 24 IT and Automation to reduce Energy Consumption 13th March 2013 All in support for our European CO2 strategy
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