Solutions for Product Obsolescence

Transcription

1 Solutions for Product Obsolescence PSMC Spring 2017 DLA QML Certified Class Q MIL-STD-883 Certified IDEA-STD-1010A CCAP101 SAE AS5553 AS6081

2 Company Information A Texas Based Company Since 2004 CAGE CODE: 3RNH Trails End Road, Suite E Leander, TX

3 Who is XTREME Semiconductor? A Solutions company created to provide high value, guaranteed solutions for your Obsolete, Legacy and End-of-Life semiconductor products Provider of diverse solutions designed to meet your specific system requirements Independent Distributor with Certified EOL Product DLA QML Certified Class Q MIL-STD-883 Certified IDEA-STD-1010A CCAP101 SAE AS5553 AS6081

4 Company Time Line Feb-04: Apr-04: Jul-04: Apr-06: Apr-06: Jul-07: Mar-12: Jul-14: Apr-17: Founded XTREME Semiconductor Purchased Cirrus Logic ADC Product line from Maxwell Technologies, 12, 14, and 16-bit ADC Received Transitional DLA QML Certification Received full DLA QML Certification Received DLA MIL-STD-883 Lab Suitability Certification Introduced Certified EOL Product offering Introduced Chip Recovery ChiPR Product offering Purchased PowerTech, High Power/Voltage Transistors DLA QTSL/QSLD Certification for EOL Product (pending)

5 Markets Served Military/Aerospace Space Geophysical Commercial/Industrial Medical

6 XTREME Capabilities & Services Chip Recovery ChiPR Custom Assembly Packaging Screening Certified EOL Product Product Design & Quality Management Electrical Testing Radiation Testing Quality Conformance Inspection (QCI)

7 Quality/Reliability DLA QML Certified Class Q Hi-Reliability product MIL-PRF QML (DLA Certification) MIL-STD-883 (Processes and Procedures, DLA Certified) Strict compliance with industry standard for assembly, test and qualification. Distribution: Certified EOL Product XP 290 XTREME Semiconductor Process Flow AS6081 Compliance Available DLA QTSL/QSLD Certified (Pending April 2017) Industrial/commercial inspection criteria MIL-STD-883 IDEA-STD-1010A 100% customer acceptance, we have never had a customer return in our 13 yrs of business. MIL-STD-883 Certified IDEA-STD-1010A CCAP101 SAE AS5553 AS6081

8 Custom Packaging Service Packaging Capabilities Monolithic (Ceramic/Metal Cans) Multi-chip Module Hybrids Design custom packages Quick turn assembly/prototype DLA QML Certified Class Q MIL-STD-883 Certified IDEA-STD-1010A CCAP101 SAE AS5553 AS6081

9 Plastic Assembly/Test Service Plastic Product Capabilities Complete assembly/testing Small lot assembly Product validation/re-certification Device characterization Common package configurations PDIP, PQFP, SOIC, SOJ, TSOP, PLCC DLA QML Certified Class Q MIL-STD-883 Certified IDEA-STD-1010A CCAP101 SAE AS5553 AS6081

10 Screening/Electrical Test Service Commercial/Industrial/Military grade qualified products Full environmental and screening MIL-STD-883 methods 5004 & 5005 Extended temperature testing -55 C to +200 C Extensive library of standard software programs Software development capabilities DLA QML Certified Class Q MIL-STD-883 Certified IDEA-STD-1010A CCAP101 SAE AS5553 AS6081

11 Chip Recovery ChiPR Products Breathing New Life into Obsolescence

12 What is Chip Recovery ChiPR? An innovative, cost effective solution through reliable die extraction processes to solve product obsolescence ChiPR Process Start with existing OCM component in undesired package Disassemble package and extract the chip/die Re-assemble the chip/die into the required package configuration

13 Chip Recovery ChiPR Processes X-RAY Mechanical De-capsulation

14 Sources of Chip Recovery ChiPR Die? Confidence in Sources Direct from OCM Preferred choice, highly reliable, full traceability Franchised Distributor Highly reliable, traceability back to OCM Excess Inventory Possibility of limited traceability Open/Aftermarket Material Limited supply/may not have traceability

15 Uses for Chip Recovery ChiPR Die Hermetic Packages Hybrids & MCM s Plastic Packages

16 Benefits of Chip Recovery ChiPR? Life Extension for Obsolete Components Postpone costly board/system redesigns Guaranteed to meet original OCM data sheet/specifications Can be performed on any package type End result is known-good electrically tested die Leading Edge Devices Use when bare DIE or desired package not yet available in marketplace Prototypes, initial manufacturing runs

17 Using Chip Recovery ChiPR Product All Chip Recovery product is clearly marked with our ChiPR identifier 20-pin Dual Precision 68-pin 16x16-bit 176-pin PCI Ethernet 52-pin DSP System Op Amp Multiplier Controller Memory All correspondence and written quotations clearly identify the product being offered contains extracted die XTREME Semiconductor works closely with our customer to develop qualification plans based on specific end customer applications, environments and requirements

18 Relative Cost of Chip Recovery Solution $$ $$$ $$$$ Board Level Redesign $$$$ System Redesign Emulation/Reverse Engineer Cost $ Fabricate New Original OCM Chips Chip Recovery Product ChiPR Original Component Manufacturer (OCM) Product Still Available Time to Implement

19 Future of Chip Recovery ChiPR Industry is embracing Chip Recovery ChiPR as a viable solution over the high cost differential of a system re-design DLA along with the Air Force are actively working to create a sanctioned processes for qualifying die extraction for use in military applications Anticipate DLA sanctioned process in 2017

20 Certified EOL Product When Obsolete is Absolutely Unacceptable

21 Counterfeit Components Definition: Counterfeit Semiconductor The intentional misrepresentation or alteration of a product with the intent to defraud or deceive the purchaser. Common Examples: Re-marking, re-branding, or refurbishing Substituting substandard or inferior product as original Passing one manufactures product off as another Previously used or salvaged product sold as new

22 Avoiding Counterfeit Components Option 1: Buy from an authorized or franchised distributor when inventory exists Lowest Risk Traceability (C of C) back to the OCM Option 2: Buy RE-MANUFACTURED OR VALIDATED product from a trusted aftermarket source Lower risk solution Some offer a product warranty Option 3: Purchase from brokerage or non-franchised suppliers: Highest overall risk and cost No traceability (C of C) and no product warranty

23 Avoiding Counterfeit Components Broker Market Overview Not all Brokers & Independent Distributors are the same Many have minimal Quality Systems and no ESD controls Some have no experience in the semiconductor market The internet has created virtual companies Product quality is compromised Traceability back to the original OCM is unavailable Limited or no product warranty No product support Buying obsolete products requires more support, not less

24 Independent Distribution/Product Validation XTREME Certified EOL Product Visual & Mark Permanency: Anomaly Inspection 100% Visual, Resistance to Solvents, three (3) piece sample per lot Die & Mask ID Verification Die ID One (1) piece per lot Date Code minimum Electrical Test: 100%: Product Specific Test plan created per data sheet X-Ray Inspection 100%: Verifies lot for consistency Customized Test Solutions XTREME can provide customized Lot Validation Plans

25 How XTREME Protects You Product verification results 30-35% of lots inspected by XTREME are rejected Bent leads, damaged, or incorrect material Two hundred ten (210) lots/device types rejected as Counterfeit or Suspect Counterfeit material 15-20% of lots presented by brokers rejected prior to purchase. Visual anomalies, Lot Date Code issues, Refurbished material Demonstrates the importance of doing research prior to purchase

26 How XTREME Protects You Lot Confiscation Procedure Suspect and Counterfeit material is held and turned over to Department of Homeland Security Since 2011, XTREME has confiscated 38,253 pieces of suspect counterfeit material. Nineteen (19) unique part types Thirty-two (32) different lots of material Eight (8) part types were MILITARTY GRADE components Since our initial offering in 2007, we have never had a return or failure of a one of our Certified EOL Products

27 Our Certified EOL Product solution Original OCM material, no counterfeits Certificate of Authenticity (C of A) Comprehensive Test Report and Data Visual & Die photos, X-Ray photos, Electrical test summary Warranty: One-year from date of shipment Mirrors original OCM warranty

28 XTREME Offers You.. Proven, cost effective obsolescence solutions Multiple solution options to meet your specific needs Decades of electronics parts knowledge End to end solution management Certified functional, certified authentic parts

29 PowerTech Big Ideas in Big Power Purchased by XTREME Semiconductor in 2013 Proudly Made in the USA for More Than 45 Years

30 PowerTech Big Ideas in Big Power Our History. Incorporated in 1968 Manufacturer of proprietary Silicon High Current, High Power Transistors Focused on satisfying the increasing demand high power silicon transistors for the military and aerospace power supply market.

31 PowerTech today. PowerTech Big Ideas in Big Power 47 Years later PowerTech still provides the same high current, high power silicon NPN Power Transistors High grade Industrial and Military type devices Current ratings from 10A to 2400A, Voltage rating from 60V to 250V Ultra-low Forward Voltage drop Made in the USA 0-02 Fair Lawn Ave New Jersey

32 PowerTech Big Ideas in Big Power Focus today is sustainment of the more than 50 critical military systems that need to be supported and maintained. Maintaining technology and manufacturing capabilities to ensure our customers with critical product support for aging weapons systems.

33 PowerTech Big Ideas in Big Power Sustainment of critical weapon systems A few of the current systems being supported: B-52, AN/AQS 13 and 18, F-16, Bradley Fighting Vehicle, Cruise Missile, Apache Helicopter, Munition Systems, ASPJ and ALQ/131

34 PowerTech Big Ideas in Big Power Proprietary Single Diffused Wafer Technology Produces the lowest V CE(SAT) rating of any competing product in the market today, Lowest V CE(SAT) means the highest efficiency Competition s product have a V CE(SAT) in excess of 1.5V, while PowerTech transistors have a V CE(SAT) rating less than 0.75V at anywhere between 50 to 300 Amps Built in reliability. Unless you know the SOA and E S/B specifications of the transistor, there is no way of knowing whether a high current device has the guts to withstand a surge, and not blow out.

35 PowerTech Big Ideas in Big Power Our extra heavy copper metalizing assures maximum thermal and electrical conductivity and yields the highest resistance to second breakdown with the lowest V CE(SAT) All die are mounted onto an integral moly-copper heat sink

36 Hermetically sealed, designed for high reliability applications Large copper mounting base for efficient heat sinking to keep temperatures low and reliability high Designed to exceed the stringent reliability requirements of MIL-PRF PowerTech Big Ideas in Big Power

37 PowerTech Big Ideas in Big Power Typical devices with current ratings from 10A to 2400A and voltage rating from 60V to 250V All PowerTech transistors are designed to handle high currents with low losses Heavy copper emitter/base metallization and large emitter periphery combine to keep V CE(SAT) low and maximize Safe Operating Area (SOA) A single PowerTech transistor or Darlington circuit can often replace several paralleled transistors, lowering lead inductance and eliminating the need for power robbing matching resistors.

38 PowerTech Big Ideas in Big Power PowerTech has over 2,500,000 die in our inventory of older Solitron Devices Single Diffused Power Transistor product More than 1,000,000 finished products in stock available for immediate delivery Available in industry standard TO-3 and TO-66 packages PowerTech is also a source for many older power transistors previously manufactured by Westinghouse, Powerex, Microsemi, Raytheon, Solitron, and Hughes

39 Find Your XTREME Solution Today? XTREME Semiconductor Managing Partner Managing Partner Austin Office: San Diego Office: Sales Engineer VP Business Development Colorado Office: Florida Office: PowerTech Factory: Websites DLA QML Certified Class Q MIL-STD-883 Certified IDEA-STD-1010A CCAP101 SAE AS5553 AS6081