Components Systems Applications

Transcription

1 Components Systems Applications

2 People The basis for high performance has always been and remains the people, along with their capability and readiness to be visionary. The qualified and dedicated employees at TOX PRESSOTECHNIK have made the company the technology leader in its field. Ideas TOX PRESSOTECHNIK partners with its customers in achieving better process efficiency and improved profit margins. Our organizational structure closely combines the fields of development, sales, manufacturing and service. This results in an optimum flow of information between employees and customers. The result: highly motivated employees who implement valuable ideas resulting in satisfied customers throughout the world. Dedication More than 1200 qualified TOX PRESSOTECHNIK employees in over 20 representative companies worldwide offer our customers the highest level of engineering-know-how and service. Our modern production facilities and communication technologies ensure efficiency in our efforts to provide the best solutions to our customers in a timely fashion.

3 Worldwide The global economy has long been recognized by TOX PRESSOTECHNIK. We have equipped ourselves for future challenges with the implementation of our own manufacturing and sales locations in Europe, America, Asia and Africa. We have created a dynamic, future-oriented structure by adhering to all German standards for environmental and working safety conditions and our own entrepreneurial responsibility, while at the same time meeting all local market regulations. Competence Center Subsidiaries Activities in other countries Manufacturing Brazil China Germany India USA Assembly and Engineering Japan South Korea Austria Belgium Czechia France Great Britain Italy Malaysia Mexico The Netherlands Poland Slovakia South Africa Switzerland Algeria Argentina Australia Bulgaria Canada Chile Colombia Denmark Egypt Estonia Finland Hungary Indonesia Ireland Israel Latvia Lithuania Luxembourg Morocco New Zealand Norway Peru Portugal Romania Russia Serbia Slovenia Spain Sweden Taiwan Thailand Tunisia Turkey Ukraine Uzbekistan Vietnam 3

4 Components TOX -Powerpackage Optimal press force from kn The pneumohydraulic drives from TOX PRESSOTECHNIK are known worldwide under the name TOX -Powerpackage. They are energy saving pneumatic cylinders with an integrated oil system and automatically activated power stroke. The technology combines pneumatics and hydraulics to the customer s advantage. The range of devices provides press forces between 2 and 2000 kn, power strokes up to 200 mm and total strokes up to 400 mm. Tried and tested hundreds of thousands of times! + + Few moving parts + + Low energy consumption + + Long service life + + High stroke frequency Functional principle Original position Fast approach Power stroke Return stroke 4

5 TOX -ElectricDrive Modular Servo Press Drives up to 1000 kn The TOX -ElectricDrive family provides the right press drive solution. The press drives can be used for a wide range of applications by using ball screws or planetary roller screws. The drives offer simple parameterization, control, operation, monitoring and documentation of the process. Stand-alone operation is possible without a PC or PLC. Reliable and energy efficient! + + Maximum energy efficiency + + Robustness + + High precision + + High-dynamic performance Overall solution consisting of Servo controller Load resistor Software HMI Cable set 5

6 Components TOX -Controls Safe actuation and control of work processes Safe and reliable controls are indispensable for operators. From simple, pneumatic controls and electro-pneumatic controls, all the way to complex, custom programmable controls with nearly unlimited possibilities, TOX -Controls have a solution for your production requirements. Naturally, all TOX -Controls meet the latest technical safety norms and guidelines. + + Well thought-out controls concepts + + Flexible, modular system + + Simple and operator friendly + + Optimal price-performance ratio Always safe! NETWORK 6

7 TOX -Monitoring The process at a glance Production processes are getting ever more complex as demands on quality are rising. Monitoring systems contribute to ensuring reproducible precision. They monitor the work processes, represent them in a user-friendly way, reliably store data and provide this for later tracking. Reliable monitoring is indispensable for the production of a large number of high-quality products. Ensuring consistent quality! + + Force / Displacement monitoring + + Freely definable windows + + Teachable envelopes + + Process control + + Varied application and connection options PLC TOX software Ethernet LWL Profibus / ProfiNet TCP / IP 7

8 Systems TOX -Tongs The modular tongs system from TOX PRESSO- TECHNIK offers a wide range of options! The handheld tongs with their compact dimensions are perfectly suited to all areas of the sheet metal joining technology. If robots are used in automated production environments, tongs systems that can be perfectly integrated into the manufacturing process are the first choice. TOX PRESSOTECHNIK supplies systems that are individually tailored to the application. Tongs of highest quality and precision! + + Flexible, modular design + + Consistently proven concept + + Adaptable to suit specific customer requirements TOX -Mini-Handheld Tongs The handheld tongs with compact design 8 TOX -Robot Tongs Type TZ, punch side drive TOX -PowerKurver With pure pneumatic drive

9 TOX -Presses Press frames for presses between 2 and 2000 kn The TOX -Press modular kit system also enables multiple combinations of press systems. The press frames are available in different designs and can be tailored to customer requirements with custom dimensions. They form the basis for a complete press system, consisting of a drive, controller and process monitoring system, if required. + + Flexible modular design + + Short delivery times + + Simple implementation of individual special solutions Modular design from the construction kit! Bench Top Presses TOX -FinePress Type PFHW TOX -C-Frame-Bench Top Presses Type CEB 9

10 Applications TOX -Clinching Riveting without rivets A simple joining technology without additional elements and without heat! The sheet metals to be joined are pressed into a die by a punch causing plastic deformation. The clinch point is created by the special design of the die, which joins the sheet metals together by forming and locking them permanently. Based on its cost efficiency and reliability, TOX -Clinching is used throughout the entire sheet-metal working industry. The creation of a clinching point is illustrated here by means of cross sections Penetration Upsetting Emergence of upper contour Filling of ring groove Lateral flow of punch side material Finished TOX - Round Joint TOX -Clinching Tools (punches and dies) + + Up to 60 % cost savings compared to spot welding + + Different point sizes available from 1 mm to 26 mm + + High dynamic strength + + Excellent corrosion resistance + + Outstanding electric conductivity + + The joining process can be automatically monitored and documented TOX -Clinching: A good connection! 10

11 Fügerichtung AUDI AG Postfach Ingolstadt TOX -Prüfbericht Funktionselemente Ansprechpartner: Lukas Suchy Prüfbericht Nr.: D Version 1 / Projekt: AU536 / VW536 Bauteil: Dach PSD Bauteilzeichnung: Dicke: Beschichtung: Dicke Schicht: Oberfläche: gewaschen Material: TL091 1,70 mm gewaschen Versuchsergebnisse: TOX -Funktionselemente Die im Versuch ermittelten Montagefestigkeiten: Typ: Einpressbolzen Elementbezeichnung: EPB M6x Q100E Kundenbez: N Matrizenbezeichnung: TE6 ST A Max. mögl. Presskraft: 55 kn Presskraft: 42 kn Auspresskraft Soll: 1400 N Auspresskraft: 1400 N Verdrehmoment Soll: 12,8 Nm Verdrehmoment: 12,8 Nm Versagensart des Elements: Element loosened in the component Prüfung auf Weg: nein Prüfung auf Kraft: ja Lochvorbereitung: ja Haltewerte nach Kunde: VW Bemerkungen: TOX PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 D Weingarten Tel. +49(0)751/ Fax +49(0)751/ info@tox-de.com 2 / 3 Fügerichtung AUDI AG Postfach Ingolstadt TOX -Schliffbild Funktionselemente Prüfbericht Nr.: D Version 1 / Projekt: AU536 / VW536 Bauteil: Dach PSD Bauteilzeichnung: Dicke: Beschichtung: Dicke Schicht: Oberfläche: gewaschen Material: TL091 1,70 mm gewaschen Typ: Einpressbolzen Elementbezeichnung: EPB M6x Q100E Kundenbez: N Presskraft: 42 kn Bemerkungen: TOX PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 D Weingarten Tel. +49(0)751/ Fax +49(0)751/ info@tox-de.com 1 / 1 Quality is documented in the test report! TOX -Round Joint and TOX -MICROpoint TOX -SKB TOX -Flat Joint TOX -Vario Joint TOX -TWINpoint TOX -Clinching Connections TOX -Multipoint Tool different materials different sheet metal thickness different number of sheet layers different surfaces 11

12 Applications Riveting Technology Riveting with rivets Sheet metal joining technology is our specialty. With the riveting technology, the TOX -Sheet Metal Joining processes are complemented by another purely mechanical joining solution. Our complete solutions include sophisticated feeding and setting techniques, reliable control technology and dependable process monitoring systems. All of this makes us a strong partner in this field of sheet metal joining technology as well! Individualized solutions from a single source! + + Documented quality with test report + + Proven feeding technique independent of element type + + Standard user interfaces + + Integrated process monitoring systems available ClinchRivet Semi-hollow punch rivet Solid punch rivet The combination of clinching and riveting: A simple, symmetrical ClinchRivet is used as joining element for a connection. It is pressed into the sheet layers and forms a high-strength clinch connection without cutting. This procedure is ideal for joining thin sheets. Semi-hollow punch rivets are ideally suited for the joining of different materials. The first layer is punched, and the rivet creates an undercut in the second layer. These rivets are mostly used in bodyshells and car components. Riveting with solid punch rivet - punching and joining in one step. The rivet cuts through both sheet layers and deforms the die side sheet metal forming a permanent connection. This technique often resolves issues for high-strength connections, difficult material combinations and large variations in thickness. Cross-section through a ClinchRivet -Connection Cross-section through a semihollow punch rivet connection Cross-section through a solid punch rivet connection 12

13 Fastener Insertion Technology In many industries, components require installation of elements such as nuts, bolts, screws etc. Most of these so-called functional elements can be installed into workpieces by means of pressing, punching, riveting or clinching processes. These connections, that can be automatically produced, are significantly more cost-effective than connections with welding technology. They are also durable with regard to torque and press out forces. Independent of the element type and manufacturer, we have gathered wide-ranging experience and can deliver the correct system directly to you. For each element there is a safe, fast and cost-effective procedure. Process competence independent of the element manufacturer! + + Fast processes with tracability + + Verifiable, durable connections + + Easy installation utilizing automatic feeding of elements + + Accurate positioning accuracy of the elements + + Energy-saving processes 13

14 Applications TOX -Punching and Coining Systems A system for punching or coining requires press drives, press frames, controls, fixtures and durable tools. Our components and systems make us your competent partner. We offer solutions for: --Tool creation --Cutting impact damping --Waste disposal --Slug extraction --Punching of various materials --Compensating and indexing motions --Punch monitoring --Double and bracket punching applications ++Complete solution from one source for your punching or coining application ++Modular system solutions ++Tests done at TOX PRESSOTECHNIK 14

15 Assembly Systems The pressing of connectors and bearings or the precise assembly of components are complex processes. With our depth of experience and knowhow we can provide the perfect equipment for your production processes. Assembly and pressing with systems from TOX PRESSOTECHNIK means precision and accuracy for you with regard to your pressing needs. We offer solutions for: --Tool creation --Monitoring for pressing processes --Prevention of Slip-Stick --Type detection --Component monitoring --Tool change systems --Sequence controls --Control of various pressing processes + + Pressing in and on by means of force and displacement + + Excellent repeat accuracy + + Customized software modules for various applications in our controls and process monitoring systems 15

16 TOX PRESSOTECHNIK Riedstrasse 4 D Weingarten GmbH & Co. KG TOX PRESSOTECHNIK L.L.C Weaver Parkway Warrenville, IL (USA) Find your local contact at: us Subject to changes.