Loesche Automation Bridging The Gap

Transcription

1 Loesche Automation Bridging The Gap A U T O M A T I O N

2 Loesche State-of-the-Art Plant Construction For over 100 years, Loesche has been constructing vertical roller grinding mills for the grinding of: coal cement raw material clinkers / granulated sand industrial minerals and ores. Loesche s vertical grinding mills for dry grinding of the above-named materials form the very heart of these plants. Loesche has designed and constructed the world s largest and most efficient grinding plants for its customers. Loesche designs plants specifically for the required process stages and equips them with the necessary technology: Processing plants and storage of materials Transport and conveying systems Loesche vertical mills Loesche hot-gas generators Filtration and separation systems Dosing and weighing systems Steel and piping system construction Structural and civil engineering Peripheral infrastructure Loesche electrical and automation technology Loesche Automation is the integrator of state-of-theart machine technology and intelligent process control for the optimum and efficient operation of these plants. We offer our customers customised engineering services for the development of processes, hardware and software. This includes all disciplines, from process control engineering to the entire onsite electrical equipment and on up to service, maintenance and customer training. The experience gained over many decades enables Loesche to meet the often complex, customer-specific requirements with intelligent, control-engineered solutions. Loesche Automation bridges the gap and makes it possible to offer and supply our customers turnkey grinding mills as turnkey project from the one source and maintain them as lifetime partner. 2

3 Quarry Stock yard for cement raw material Prebins + dosing Raw mill Raw meal silos Preheater tower Rotary kiln Cooler Clinker storage Prebins + dosing Cement mill Cement storage Loading Raw coal storage Coal mill Fine coal storage 3

4 Loesche the Lifetime Partner State-of-the-art technology, quality and reliability from the very start of the project and for the entire lifecycle of the plant, those are the outstanding features of Loesche products and services. From sales through to after-sales service, from project planning on schedule through to the handover of plants, Loesche is a competent partner to its customers. Our maxim is: Every grinding plant is a reference plant! In today s technological environment, fully integrated automation systems are an absolute necessity for attaining the necessary standards of productivity, efficiency and quality. The application of industrial automation processes is indispensable for the optimum use of complex and fast-changing technologies. The cornerstones of our competence include: Customised plant concepts from planning through to commissioning, based on our own experience, paired with customer requirements Individual solutions to problems with optimised process technology Efficient solutions through the use of proven and standardised components Close cooperation with suppliers of rotary kilns to meet the customer s requirements Customer service: Plant optimisations and advice on technical further developments Long-term commitment to deliver spare parts Certification according to EN ISO 9001: Loesche Mill Type LM 60.4, Ras al Khaima, United Arab Emirates,

5 Consultation Planning Assembly Operation 5

6 Our Services Your Benefit Loesche Automation offers a broad range of supplies and services to meet all the demands made on the industrial automation of machines and plants. The focus here is on the planning and realisation of turnkey systems with proven practical methods and the application of the most modern technology. Close and committed cooperation with our customers and the integration of the customer s expertise is our primary objective in the creation of optimum plant equipment. When you decide on Loesche Automation to provide you with electrotechnical equipment and automation for meeting your requirements, you receive innovative solutions that find their basis in the imagination and many years of experience of our experts. This enables us to guarantee you an optimised system. The latest technology: with high availability, robustness and yet inexpensive in its acquisition and maintenance. The main features of our services are: Project planning and design of complete solutions Creation of feasibility studies and analyses Project management and controlling Electrotechnical equipment for complete plants Process automation and visualisation Organisation and coordination of construction site Assembly and installation of electrical equipment Technical building facilities, IT structure Commissioning of plants Maintenance and support Supply of spare parts Plant optimisation Plant modernisation Loesche Automation is an independent supplier of system solutions and services. This independence enables Loesche Automation to recommend and supply the most suitable solutions and technologies for each individual application. Our decisions focus exclusively on the project and the customer. Our freedom of choice in the market allows us to select in cooperation with our customer the necessary products and components according to optimum criteria. Such flexibility also enables us to integrate the extensive experience of our customers into our planning: the reason being that such specific experience is the basis and an important factor for the later operation and availability of the installed plant. 6

7 Engineering Project Management, Basic Engineering, Detailed Electrical Engineering Control systems Process Control System, Software, Visualisation, Analyses Hardware High Voltage, Low Voltage, Control System, Drives, Sensors On Site Site Management, Installation, Commissioning Customer Support Support, Maintenance, Modernisation 7

8 Process Optimisation Maximum Efficiency and Output For the optimum, long-term operation of the installed plants, we support our customers with cyclical analyses of the status and parameters of the plants. Necessary optimisations are prepared by means of simulations. We transmit the new settings and control parameters directly to the operating personnel or to the plant. This online optimisation guarantees permanent optimum operation of a plant through the monitoring of energy consumption, efficiency, throughput and quality. Loesche Plant Optimisation Continuous Monitoring, Analysis and Simulation Optimised process parameters Periodic recommendation by experts for optimum operation of plant Process simulation Remote monitoring and control Remote Access & VPN-Router Loesche Services Customer plant 8 Data evaluation, analysis and statistics

9 Sequence cascade of remote plant optimisation: Recording of plant status by means of sensors and instrumentation Merging of information via bus systems Processing of signals in the SPC (stored program controller) Storage of long-term data in a data logger Online transmission of data to a Loesche service hub Cyclic evaluation and analysis of operating data Simulation of the virtual system with the process control system Evaluation and optimisation of processes, controls and settings Transmission of the new settings to the customer s control room Adjusting the settings of the plant to the optimised parameters Client Process Control System Optimisation: Energy Efficiency Throughput Quality Monitoring and control Production level Plant LAN Control level Data Logger & VPN-Router Coordinating controller Field bus Field level Field controllers Sensors Actuators 9

10 Loesche Automation After-Sales Services We also support our customers with our services after a plant has been commissioned, to ensure that production processes run efficiently: Loesche Automation Services & Support enables the customer to plan his maintenance and service activities according to his requirements and integrate them into his corporate plan. Right from the engineering stage and the supply of equipment, ease of maintainability and service are given the highest priority. Recording of faults and problems Diagnosis and rectification of faults Onsite support by our specialists Maintenance and repairs of equipment and hardware Supply of spare parts Upgrades / updates of software and hardware Remote monitoring, controlling and optimisation of plants Modernisation of units and entire plant sectors. While we provide these services on an ad hoc basis, they can also be called up on the basis of a service contract. The optimum package is coordinated with the customer according to the specific project. Customer benefit, the safe operation and availability of the plant have the highest priority at all times. Our global presence at numerous locations guarantees our customers fast, optimum support in all situations. Our global network of specialists provides fast exchange of specific and practical information for the benefit of our customers and their requirements. Services Optimisation of plants and machines Optimisation of processes Conversion of existing plants Concepts and solutions Standardisation of software Simulation sequences of plants Description of equipment and creation of user manuals Conversion of old plants to new plants Main activities PLC Process Control System Visualisation Communication Drives Control systems Process technology Man machine Interface Safety 10

11 Loesche global presence Loesche is a proprietary, export-oriented company, founded in 1906 in Berlin, which today operates globally with subsidiaries, representatives and agencies. Our engineers continuously develop new ideas and individual concepts for mill technology and processing methods for the benefit of our customers. They owe their expertise to the many decades of experience and our global information management. This ensures that the latest knowledge and developments can be immediately utilised for new projects. Our subsidiaries and representatives play a central role in the analysis, processing and solving of projectspecific tasks for our customers. Loesche GmbH Hansaallee Düsseldorf, Germany Tel Fax loesche@loesche.de Loesche Automation GmbH Hansaallee Düsseldorf, Germany Tel Fax loesche@loesche.de Brasil Loesche Equipamentos Ltda. Rua México 119 sl Rio de Janeiro, Brazil Tel Fax loesche@terra.com.br Great Britain Loesche Energy Systems Ltd. 2, Horsham Gates North Street Horsham, RH135PJ, United Kingdom Tel Fax loesche@loesche.co.uk India Loesche India (Pvt.) Ltd. C-3, Sector 3 Noida (U.P.) , India Tel Fax loesche@loescheindia.com Iran Loesche Middle East FZE TB Unit 10, 3 Floor, Building No. 19 4th Alley, Ghaem Magham Ave, Upper Mottahari Street Tehran, Iran Tel Fax info@loesche.ir Russia OOO Loesche Berezhkowskaya Naberezhnya 16A, build Moscow Tel Fax info@loesche.ru Spain Loesche Latinoamericana S.A.U. Condesa de Venadito, 1 4 a Planta Madrid, Spain Tel Fax loesche@loesche.es South Africa Loesche South Africa (Pty.) Ltd. 55 Empire Road, Empire Park, Block C 2193 Parktown, South Africa Tel Fax loesche4@global.co.za USA Loesche America, Inc Pines Boulevard, Suite 301 Pembroke Pines, Florida 33029, USA Tel Fax webmaster@loescheamerica.com United Arab Emirates Loesche Middle East FZE P.O. Box Jebel Ali Free Zone LOB 19 Dubai, U.A.E. Tel Fax frouzan@loesche.de People s Republic of China Loesche Mills (Shanghai) Co. Ltd. 5 Dongzhimen South Street Room , CYTS Plaza Beijing, R.O.C P. R. of China Tel Fax info@loesche.cn The latest information about our overseas companies is available on our home page 11

12 /2009 Printed in Germany A U T O M A T I O N