Building Tomorrow Now. Towards a better world. Engineering Procurement Construction

Transcription

1 Building Tomorrow Now Towards a better world Engineering Procurement Construction

2 2mission AND overview Our mission, by using our human, financial and intellectual resources in a teamwork environment, is to execute EPC contracts using the latest state of the art tech nology, to deliver on schedule competi tively priced quality products, and to strive for continual improvements in quality, technology, safety and Customer s satisfaction Profile FATA EPC is a division of FATA SpA (a Finmeccanica Company), a leading, diversified, industrial group of companies operating in the field of industrial plant engineering, procurement and construction. Besides holding a unique position as a manufacturer of all the technology and equipment required in its traditional operating sectors, FATA EPC has developed an outstanding capability in general contracting based on over 50 years experience, providing customized, state-of-the-art technology and enviromentally consistent solutions for its various industries: Primary aluminium smelters Downstream aluminium projects Oil & Gas Power generation plants

3 3 From feasibility studies to commercial operations Surveys on products and raw materials markets, energy and infrastructures, with relevant economical assessment Project development including feasibility study, technology and plant concept Provision of financial support to projects worldwide (project financing, structured financing, syndicated international loans) Definition of technology, optimum plant design criteria and environmental impact Engineering, procurement and project management Construction and start-up, starting from site geological surveys whenever required and civil works u p to complete installation and commissioning Plant operation, staff training and management support project development

4 4engineering, procurement & project management Focus on time, cost and quality ISO OHSAS Project management and project engineering based on state-of-the-art IT tools Engineering high performance achieved through discipline integration and proven planning and control procedures Equipment procurement and delivery of updated and innovative technology from world class suppliers To express our commitment to achieving and maintaining our leading position, we have implemented the UNI EN ISO 9001:2000 Quality Management System to allow for continued growth, improvement and technological advancement HSE - Strong commitment - Zero tolerance

5 5 Customized site organization optimizing local resources Full turnkey schemes, starting from site geological surveys and civil works, up to complete electro/mechanical installation, commissioning and start-up Assistance to the Customer in subcontracting the site civil and erection works and supervision of the site works and commissioning Skilled site staff working in the frame of well proven HSE, QA/QC, planning and control procedures construction AND STArt-up

6 6 P Primary Aluminium Smelters Brown and green field projects through strategic associations with partners carrying the technology know-how or through Customers already holding licences on their existing plants to be expanded Project development from feasibility study to commercial operations Project management and project engineering based on state-of-the-art IT tools Construction with customized site organization with the optimization of local resources Operation and maintenance organization, including operating procedures, staff training and spare parts management

7 7 QATALUM Primary Aluminium Smelter Mesaieed - QATAr ANODE BAKING PLANT Technology supplied by Pechiney ABF capacity: 368,000 anodes per year ABF has 7 fires sections ABF fuel is natural gas ABF fume treatment by dry scrubbing Green anode storage: 18,000 anodes Baked anode storage: 13,000 anodes Anode storage and retrieval by automatic crane Recent Smelter ProjECTS

8 8 P Primary Aluminium Smelters

9 9 QATALUM Primary Aluminium Smelter Mesaieed - QATAr CASTHOUSE Technology supplied by Norsk Hydro Capacity: - Extrusion ingot, 350,000 tonnes per year, VDC billet caster - Foundry ingot, 275,000 tonnes per year, 10 and 20 kg ingot casters Hycast hot metal alkaline removal, in line filters and degassers Automatic casting sequencing All equipment fumes treated by dust collectors Recent Smelter ProjECTS

10 10 P Primary Aluminium Smelters

11 11 IMIDRO Primary Aluminium Smelter BANDAr Abbas - Iran Second potline expansion of the Almahdi Aluminium Smelter in Bandar Abbas Technology (provided by Imidro): Dubal D20, 240kA, 228 pots, 20 anodes/pot, 13.6 kwh/kg Al, Fluid Flow alumina feeding system Production capacity: 147,000 tons/year of aluminium Potline n 2 is made of two potrooms built at ~32 m distance, having ~750 m length and ~20 m width Recent Smelter ProjECTS

12 12References FATA EPC Main Reference List COMPLETE TURNKEY PLANTS Customer Country Plant Type Order National Metal Works Corp. Ethiopia Mechanical Factory 1985 Annapurna Foils India Aluminium Foil Flexible Packaging 1985 Technopromimport Ussr Processing & Packaging Plant 1985 Prommashimport Ussr Cartons Products 1986 Prommashimport Ussr 4 Steel & Aluminium Coating & Finishing Plants 1986 Prommashimport Ussr Packaging Plant 1986 Grafobal Czechoslovakia Packaging Plant 1988 Sovitalprodmash Ussr Plant for Modular Cold Rooms 1988 Sayanal Ussr Integrated Aluminium Foil Plant 1990 Mashinoexport Gomel Bielorussia Packaging Plant 1991 Chengdu Aluminium Foil Plant P. R. of China Casting, Rolling & Finishing Plant 1992 Kemerovo Region Administration C.I.S. Integrated Small Industries Complex 1993 Krasno Yarsk Metallurgical Plant C.I.S. Casting, Rolling & Finishing Plant 1995 Kombinat Zalk Ukraine Casting, Rolling & Finishing Plant 1995 International Aluminium Prod. India Casting, Rolling & Finishing Plant 1996 Yunnan Xinmeilu Foil Co. P. R. of China Aluminium Foil Plant 1996 Ministry Of Agriculture C.I.S. Packaging Plant 1997 Almexa Aluminio S.A. Mexico Aluminium Plant Upgrade 1998 Bharat Aluminium Co. India Casting, Rolling & Finishing Plant 1998 Alumpars Iran Nr. 2 Foil Rolling Mills 2000 Aceralia Trasformados Spain Coil Coating Line 2000 Hezar Aluminium Ind. Co. Iran Foil & Converting Plant 2001 Alumpars Iran Upgrade of Casting & Rolling Plants 2003 Imidro Iran Aluminium Smelter (110,000t/Y) 2004 AEN - Piemonte Energia Italy B.O.P. of 400 Mw Power Plant (Leinì) 2005 AEN - Tirreno Power Italy B.O.P. of 800 Mw Power Plant (Vado Ligure) 2005 AEN - Torino Italy B.O.P. of 400 Mw Power Plant (Moncalieri) 2005 ALA Italy Casting & Rolling Plant 2005 Imidro Iran Aluminium Smelter Extension 2006 Saba Pei - Zargan Iran 648 Mw Simple Cycle Power Plant 2006 Qatalum Qatar Casthouse 2007 Qatalum Qatar Anode BakIng Plant 2007 Torino Nord Italy Power Generation Plant 400 MW 2009 OARC Oman Downstream Aluminium Project 2011

13 13 OARC Oman Aluminium Rolling Company Downstream Projects Sohar - Oman Complete latest state-of-the-art technology in casting, rolling and finishing facility on a full EPC basis 160,000 tons per year Facility includes a Hazelett Caster, and FATA Hunter, division of FATA SpA, will supply a hot rolling mill along with world-class cold rolling and finishing equipment Recent Aluminium DowNSTream ProjECTS

14 14 P Oil & Gas FATA is listed in Engineering News Record s (ENR) Top 200 International Contractors. In partnership with Enereco, FATA EPC provides complete, turnkey EPC facilities and EPCM services to the Oil & Gas industry worldwide.

15 15 Oil & Gas Extensive experience in the upstream petroleum industry, which processes, stores and transports products such as crude oil, natural gas and liquefied natural gas (LNGs), production water and sulphur. Our Oil & Gas Capabilities: Petrochemical Facilities LNG Facilities Refineries Oil/Gas/Water Pipelines Oil/Gas Separation Oil/Gas Terminals Tank Farms DAUTOCAD esign Model System Interfaces ENGINEERING PIPING ELECTRICAL INSTRUMENTATION Drawings Specs Quantities Unique Identifiers BOMS Reporting 3rd Party Import Pipe Specs Quantities Parts M A T E R I A L S PURCHASE DESCRIPTION MECHANICAL CIVIL STRUCTURAL PIPING ELECTRICAL INSTRUMENTATION Pumping Stations Compression Stations Gas Gathering Stations H2O Treatment/Injection Loading/Unloading Facilities Power Generation M AT E R I A L S M A N AG E M E N T SYS T E M ERP System ACCESS - SQL TEXT - EXCEL Platforms PO S M A N A G E M E N T ENGINEERING PROCUREMENT FIELD Requisitioning Tagged Items Bulk Commodities Reporting 3rd Party Import Requisitions REQUISITIONS SUPPLIER F TP PROCUREMENT MATERIAL CONTROL Supplier Information Request for Quotes Blanket Orders Purchase Orders Procurement Planning Expediting Logistics Receiving (GRN S) OS & D S Reporting 3rd Party Import Receiving (GRN S) Requisitions COST PO S SHIPMENTS GRN S OS & D S ACCOUNTING MATERIAL CONTROL MATERIAL CONTROL Warehousing Inventory Control Allocate & Reserve Recent Oil & Gas ProjECTS

16 16 P Power Generation Plants Turnkey realization of simple or combined cycle power plants in association with worldwide referenced turbine manufacturers Design and supply of the balance of plant, including civil works and electro-mechanical erection

17 17 Vado Ligure Power Plant - Savona - Italy Repowering of an existing 320 MW steam turbine by means of a 2+1 combined cycle plant, for a total electrical power capacity of about 780 MW Moncalieri Power Plant - Turin - Italy 1+1 combined cycle, with steam extraction from a 140 MW existing steam turbine for district heating, for a total electrical power capacity of about 380 MW and a DH capacity of about 260 MW Recent Power ProjECTS

18 18 P Power Generation Plants

19 19 Leinì Power Plant - Turin - Italy 1+1 combined cycle, with steam extraction from steam turbine for district heating, for a total electrical power capacity of about 380 MW and a DH capacity of about 170 MW Torino Nord Power Plant - Turin - Italy Combined Cycle Power Plant, 400 MW power output, 270 MWt district heating load, based on 1 X 94.3 A Ansaldo Gas Turbine Recent Power ProjECTS

20 04/12 Building Tomorrow Now FATA EPC Division of FATA S.p.A. Str. Statale 24, km Pianezza (TO) Italy Tel Fax FATA GULF Co. W.L.L. FATA GULF Oman Branch IBA Building - C-Ring Road Ground Floor Office G5 P.O.Box Doha - Qatar Tel /36 Fax Office no Al Khaleel Building Bldg. no Way no North Al Ghubrah P.O. Box P.C. 119 Muscat - Sultanate of Oman Tel Fax FATA EPC South Africa Branch 82 Grayston Drive 4th Floor - Sandton 2196 Johannesburg Republic of South Africa Tel. +27 (0) Fax +27 (0)