High Pressure GRINDING ROLLS

Transcription

1 High Pressure GRINDING ROLLS

2 Experience & Know How Foundry Furnace CITIC HIC commenced business in After more than 50 years of evolution and development it has become a significant global supplier of mining machinery equipment in the World. The works of CITIC HIC are located in Luoyang city, China. The factory at Luoyang covers more than 1.7 million square meters, of which 724 thousand square meters i s under co ver. I t has a total workf orce of approximately 9000 of which more than 1,500 are technicians. Within CITIC HIC works there are 10 m a n u f a c t u r i n g d e p a r tm e n t s i n c l u d i n g t h e Engineering and Design facility. These manufacturing departments produce quality products ranging a broad spectrum of disciplines i ncludi n g c as ti n g, f or gi ng, he a t tre a tmen t, machining, fabrication, unit assembly, electric controls and hydraulic control systems. MINING PRODUCT LINE GYRATORY CRUSHERS GRINDING MILLS HPGR S HOISTS SCRUBBERS Boring & Milling CITIC HIC produces over 200,000 tons of quality equipment annually. This equipment covers a broad range of industries and product types including mining, crushing, hoisting, washing, gearing, automation, construction, excavation, power generation, research and others. It is this broad spectrum of experience that provides our customers with confidence in CITIC HIC.

3 Manufacturing Works Melting and Casting Casting capacity of 65,000 tonnes per year producing carbon steels, alloy steels, SG Iron, structural steels, non-ferrous and when specifically ordered heat resistance steels and stainless steels. CITIC HIC has a Single Casting capacity of 600 tons of steel in a 9500m² pouring area CITIC s casting capacity for: Carbon steel - 600t SG Iron - 200t Non-ferrous - 20t Steel Ingot - 600t Foundry equipment includes: 80t, 50t, 30t Electric arc furnaces 2x150t, 1x60t 1x40t Ladle refining furnace 150t, 60t VD/VOD furnace Machinery & Fabrication CITIC HIC is extremely well equipped in relation to fabrication work. CITIC HIC is also a d e s i g n a t e d T r a i n i n g B a s e o f t h e National Welding Institute. Over recent years C I T I C h a s f u r t h e r e x p a n d e d i t s machine base to include some of the largest machines in China, and in some instances the world. Facilities include: More than 80 CNC based machines 100,000t annual fabrication capacity NDT and mechanical testing Laboratory with UT and RT equipment manned by certified technicians More than 3000 machines (incl. >80 CNC machines) including: 160/250mmx4000mm & 105/200mmx4000mm Hydraulic Plate Rolls Automatic welders (14x10m, 10x10m, 7 7m, 6 6m, 5 5m...) Narrow Gap welding units Unionmelt welding, gas shield and arc welding units A 7m 9m 45m shot blasting chamber Multiple heat treating furnaces ranging from Ø2mx30m shaft furnace to 9mx9mx15m furnaces as well as carburizing furnaces Ø16m, 13m, 12m, 10m, 5m, 4m, 2.8m, 1.6m Gear Cutting Machines Ø5m, 4m, 2.8m, 1.25m, 9m CNC Gear Grinding Machines 600t Overhead crane (height of 26m) Other cranes include 300t, 250t, 200t, 150t, 82t, 75t, 32t and others Fabrication straddle 36m x 135m Three Roll Straighteners Ø16m CNC Vertical Borer Also available to CITIC HIC are four external Fabrication and Machining works capable of producing large sized cement kilns up to 6m diameter and 95m long 6m 20m CNC Cutting Machine Forgings CITIC HIC possess hydraulic presses of 18500t (the largest in the world), 8400t, 3150t, 1600t using Open die forging technique, 5000t Die Forging Press & High Precision Ring Roll Mill. It can produce free forgings up to 400 tons, ring roll forgings up to a maximum diameter of 7.8m and shaft forgings up to a maximum length of 25m.

4 Design YOUR NEEDS ARE OUR BUSINESS CITIC HIC s Technology Centre, Luoyang Mining Machinery Engineering Design Institute (LMMEDI), is the largest organisation f o r c o m p r e h e n s i v e technology development and research in mining, metallurgy, coal, nonf e r r o u s m e t a l s a n d building materials in China. LMMEDI employs approximately 891 staff of which more than 600 are engineers (with approximately 167 masters and doctors) involved in research and development of ma c hiner y de si g n, ma nu facturing, automation, hydraulics, construction, cement, active lime, pellets plants, plant design, water supply and drainage, heating and ventilation, electrical supply and testing technology, etc. Using the latest in design methods and tools CITIC HIC prides itself in designing, manufacturing and delivering equipment that exceed all expectations. CITIC HIC designs, manufactures and delivers all the major components at its own works at a single location (Luoyang, China) to the highest design and manufacturing standards. Design Institute Departments Grinding Mills Metallurgical Hoists Gearing Kilns & Furnaces Automation Crushing & Screening Turnkey Systems Excavation Process Research Process Washing Cement Power Generation Civil Construction Hydraulics

5 Model Range Power kw Weight t Roll Diameter mm Roll Length Mm Capacity Range tph HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x HPGR x

6 CITIC HIC DESIGN SOFTWARE ANSYS I-DEAS STRAND MAGMA DEFORM SYSWELD JMATPRO OTHERS CITIC HIC HPGR Features Through historical co-operation with KHD in the manufacture of High Pressure Grinding Rolls (HPGR) CITIC HIC now designs and manufactures a full range of HPGR s to suit the cement and mineral processing industries. With over 170 units sold CITIC HIC has the experience in supplied world class HPGR s to the industry. Features include: Constant Setting and Pressure Control Alloy Pin autogenous wear protection of rolls ensuring improved wear life Structurally sound welded frame verified using FEA complying to strictest design codes Side by Side Dual Planetary reducer drive system for optimized foot print 4-Row Cylinderical Roller Bearings for improved load capacity and enhanced reliability Stable reliable hydraulic system Siemens S7-300 PLC Control System complete with TP270 operator panel The control system is responsible for main bearing and reducer bearing lubrication, main drive motor control and drive control

7 Clearance Dimensions Clearance Dimensions mm Siz e L W H

8 Laboratory CITIC HIC also has a fully equipped laboratory on site for material testing and reporting. Through material testing and analysis we can accurately select the right equipment to meet your requirements. Testing Available LAB EQUIPMENT JKMRC DROP WEIGHT TESTER Specific Gravity Hardness Compressive Strength Crushing Work Index Rod Mill Work Index Ball Mill Work Index HPGR Testing Particle Size Analysis Lime Calcining Test Flotation Testing Drying Others BALL MILL VIBRATING MILL V-TYPE SEPARATOR LAZER SIZE ANALYSER RIFFLE SAMPLER DRY GRINDING HPGR DRY CLASSIFIER OTHERS Simulation Further, at CITIC HIC we also run various software packages in order to simulate process circuits thereby optimizing equipment selection and operation. These software packages include: JK SimMet JK SimPlant MillTraj Various in-house programs

9 Inspection & Testing CITIC HIC is ISO9001 accredited. With all the necessary qualified personnel, equipment and experience to ensure your equipment exceeds your quality expectations. CI TI C HI C wo rk s wi th le a di n g mi ni n g equipment manufactures as well as EPCM s and End Users around the globe to achieve international quality standards working to industry accepted specifications. Our experience and expertise are there for you to rely on. QUALITY MATTERS! ISO9001:2000 Certificate ISO14001:2004 Certificate Total customer satisfaction is our everlasting pursuit! GB/T Certificate

10 Contact Details CITIC Heavy Industries Co., Ltd CITIC HIC Australia Pty Ltd CITIC Heavy Industries Brasil 206 Jianshe Road, Luoyang, Henan Province China Level 2, Small Tower, Gateway Business Park, 63 Parramatta Road, Silverwater NSW 2128 Australia Alameda da Serra,400-9 floor Nova lima MG Brazil Zip code Head Office Fax Sydney Office Fax info@citic-hic.com Brazil Office Fax infobr@citic-hic.com CITIC SMCC Process Technology Pty Ltd CITIC Heavy Industries South Africa Pty Ltd CITIC Heavy Industries Chile SpA Cnr Coonan St. & Riverview Tce. Unit 201, 167 Coonan Street, Indooroopilly QLD 4068 Brisbane, Australia 8th Floor Convention Towers Cnr Heerengracht & Coen Steytler Rd Cape Town, South Africa Isidora Goyenechea 2939, 7th Floor - Of. 702 Las Condes, Santiago, Chile Fax infoae@citic-hic.com infosa@citic-hic.com Fax info@citic-smcc.com Web: CITIC HIC Gandera Censa S.A.U CITIC HIC North America Porrino (Pontevedra),Spain Spain Office/Manufacturing Facility 6500 Trans Canada, Suite 320 Pointe Claire, QC H9R 0A5 Canada Fax Web: secreteria@citic-censa.com infona@citic-hic.com AFTERMARKET SERVICES CITIC HIC Sydney Australia aftermarket@citic-hic.com ALL COPY RIGHTS RESERVED BY CITIC HIC Sept 2015