Instrumentation Cables
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- Lindsay Daniel
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1 Instrumentation Cables Product Catalogue
2 Factories and Regional Offices Tai Sin Electric Limited 24 Gul Crescent Jurong Town Singapore Tel: (+65) Fax: (+65) Website: Tai Sin Electric Cables (Malaysia) Sdn. Bhd. PTD 37433, & Off Jalan Perindustrian Senai 3 Kawasan Perindustrian Senai Fasa 3 P.O.Box 73, 8400 Senai Johor Darul Takzim, Malaysia Tel: (+60) Fax: (+60) sales@taisin.com.my Website: Tai Sin Electric Cables (VN) Co., Ltd. No.20, VSIP II Street 2 Vietnam - Singapore Industrial Park 2 Hoa Phu Ward, Thu Dau Mot City Binh Duong Province, Vietnam Tel: (+84) Fax: (+84) sales@taisin.com.vn Website: (Updated as at January 205)
3 CONTENTS INTRODUCTION HOW TO READ THIS CATALOGUE / VARIOUS TYPES OF INSTRUMENTATION CABLES FOUND IN THIS CATALOGUE APPLICABLE STANDARDS 2 3 PVC & XLPE INSULATED INSTRUMENTATION CABLES IN-POP CU / PVC / OS / PVC ( PAIRS & TRIADS ) PVC Insulated, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOP CU / PVC / OS / PVC ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-PIOP CU / PVC / IS / OS / PVC ( PAIRS & TRAIDS ) PVC Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOP CU / XLPE / IS / OS / PVC ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-POSP CU / PVC / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) PVC Insulated, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOSP CU / XLPE / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-PIOSP CU / PVC / IS / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) PVC Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOSP CU / XLPE / IS / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN LOW SMOKE ZERO HALOGEN FLAME RETARDANT INSTRUMENTATION CABLES FRT-XOL CU / XLPE / OS / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN FRT-XIOL CU / XLPE / IS / OS / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN FRT-XOSL CU / XLPE / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, LSZH bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN FRT-XIOSL CU / XLPE / IS / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable,300 / 500V, BS EN LOW SMOKE ZERO HALOGEN FLAME RETARDANT FIRE RESISTANT INSTRUMENTATION CABLES FR-XOL CU / MGT / XLPE / OS / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Overall Aluminium Foil Screened, LSZH Sheathed Cable,300 / 500V, BS EN FR-XIOL CU / MGT / XLPE / IS / OS / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN FR-XOSL CU / MGT / XLPE / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Overall Aluminium Foil Screened, LSZH bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN FR-XIOSL CU / MGT / XLPE / IS / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN APPENDIX A TERMS & CONDITIONS OF SALES
4 INTRODUCTION Since our incorporation in 980 as Tai Sin Electric Cables Manufacturer Pte Ltd, we have expanded and diversified over the past three decades to establish ourselves as the present Tai Sin Electric Limited. To cater for the robust growth in the regional market, Tai Sin now operates three cable manufacturing plants located in Singapore, Malaysia and Vietnam, all of which are fully equipped with the latest manufacturing facilitates and technologies to meet increasing demands. Tai Sin stocks the widest range of the Power, Control, Instrumentation and Safety Cables for use in all areas of electrical and instrumentation installation for commercial, residential, industrial and infrastructure projects. Our cables and wires are manufactured under strict quality control and designed to perform within fixed parameters of electrical, mechanical and environmental tolerances and we assure you that our products will not present a safety hazard if used with care. For 30 years, we have grown steadily based on a sound business philosophy of providing quality products using leading edge technology, backed by unfailing excellence in customer service and faster turnaround time to maintain customer loyalty. These are the beliefs and values that give us the strength and confidence to continue to grow, excel and succeed in the exciting years ahead. This catalogue feature Single and Multi-pair cables utilized in communication services and the interconnection of electrical equipment and instruments especially in and around process plants. In addition, these cables are also suitable for process control, monitoring applications and telemetering applications which require the interconnection of electrical instruments and control equipment for indoor or underground burials. These cables are not applicable for direct connection low impedance e.g. public main supply. We hope that this catalogue will be useful to engineers and end-users to serve as their full reference guidelines.
5 HOW TO READ THIS CATALOGUE In this catalogue we have given each cable a name accompanied with the various short and long descriptions based on its material used. For example: FRT-XOL CU / XLPE / OS / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminum Foil Screened, LSZH Sheathed Cable This is the short description Full description on the third line To better understand the contents of the cable, we have included a 3-dimentional image plus a cross-sectional image of the cable for easy reference of its structure and components. The technical specifications and figures are provided by our quality team to ensure the accurate use of our products. Electrical properties such as Insulation Resistance and Mutual Capacitance and other essential technical details are provided in the Appendices at the last section of this catalogue. For all other enquiries, please feel free to contact our friendly customer service hotline for further assistance. VARIOUS TYPES OF INSTRUMENTATION CABLES FOUND IN THIS CATALOGUE Overall Screened Cores (Armoured & Non-Armoured) Cables for this range are customarily used in the process industries (steel, pharmaceutical, petrochemical, paper, mining, etc.) providing control connections for DC or AC networks with an option of a fixed potential, with respect to earth. Applications are found in value and motor control units, auxiliary station controls, circuit breaker indications and operations, etc. Cables in this this category comes in the armoured and non-armoured type for indoor applications. Overall Screened Pairs / Traids (Armoured & Non-Armoured) The cables mentioned here are overall screened to oppose static & crosstalk noises ensuring precise and flawless signals to be transmitted. These cables are recommended where signals transmitted are in excess of 00 millivolts in instrumentation and control applications. Cables of this classification are mainly used for interconnections between sensors, monitors and instruments where 00% shield effectiveness is ensured through our aluminum foil/pet shield with drain wires. Instrumentation cables that are used for indoor applications and unarmoured and cables for direct underground burials are those with steel wire armouring. Individual & Overall Screened Pairs / Traids (Armoured & Non-Armoured) Where noise rejection is essential, individually shielded pairs or triads with an overall shield are recommended. To provide optimal protection from crosstalk and common mode interference, individual pair & traid shields are separated from each other and each contains independent drain wires for grounding. These cables also come with an overall shield for additional electrostatic noise protection. The various types of Instrumentation Cables manufactured may be insulated with our standard PVC, XLPE materials or with our Eco-friendly Non- Toxic Low Smoke Zero Halogen Flame Retardant materials with or without Fire Resistant characteristics. Additionally, our instrumentation cables are available with standard or reduced flame propagation and low acid gas emission PVC sheaths as well as Low Smoke Zero Halogen Flame Retardant materials. Our instrumentation cables are generally manufactured to BS EN Should you need alternative constructions for different conductor sizes or pair combinations, we can also manufacture to your specific needs, installation and operating requirements. Our technical personnel will provide the necessary guidance and assistance in designing the cables that will meet your requirements.
6 APPLICABLE STANDARDS Below are the applicable standards that are used as reference in the construction of our instrumentation cables. ASTM D 2863 Measuring the minimum oxygen concentration to support candle-like combustion of plastic (oxygen index). BS6387 / SS299 Performance requirements for cables required to maintain circuit integrity under fire conditions. BS / 000V armoured electric cables having thermosetting insulation and low emission of smoke and corrosive gases when affect by fire. BS72 Thermosetting insulated cables (non-amoured) for electric power and lighting with low emission of smoke and corrosive gases when affected by fire. BS / 500V fire-resistant screened cables having low emission of smoke and corrosive gases when affect by fire. Part : Multicore and multi-pair cables. BS / 000V armoured fire-resistant electric cables having low emission of smoke and corrosive gases when affected by fire. BS EN Multi-element metallic cables use in analogue and digital communication and control. Part 7: Sectional specification for instrumentation and control Cables. BS EN60228 s of insulated cables. IEC6033 Fire-resistant characteristics of electric cables. IEC / BS4066- / BS EN Tests in electric cables under fire conditions. Part : Method of test on a single vertical insulated wire or cable. IEC / BS / BS EN Tests on electric cables under fire conditions. Part 3: Methods of classification of flame propagation characteristics of bunched cables. IEC Power cables with extruded insulation and their accessories for rated voltages from kv up to 30kV. Part : Cables for rated voltage of kv and 3kV. IEC / BS6425- / BS EN Tests on gases evolved during the combustion of materials from cables. Part : Methods of determination of amount of halogen acid gas evolved during combustion of polymeric materials taken from cables. IEC / BS / BS EN Tests on gases evolved during combustion of materials from cables. Part 2: Determination of degree of acidity (corrosive) of gases by measuring ph and conductivity. IEC / BS / BS EN Measurement of smoke density of electric cables burning under defined conditions. Part 2: Test procedure and requirements.
7 IN-POP CU / PVC / OS / PVC ( PAIRS & TRIADS ) PVC Insulated, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOP CU / XLPE / OS / PVC ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. PVC or XLPE 3. Aluminium / Polyester Tape 4. Tinned Copper Drain Wire 5. PVC CONSTRUCTION : Insulation: Insulation Colour: Cores Twisted: Lay Up: Wrap Film: Overall Screen: Outer Sheath: Outer Sheath Colour: Plain Annealed Copper, Class 2 Stranded Circular () Polyvinyl Chloride (PVC) Type TI5 or (2) Cross-linked Polyethylene (XLPE) Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) Flame Retardancy Polyvinyl Chloride (PVC) Type ST2 FR Black or Blue ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: Final Short Circuit Temperature: Test Voltage: REFERENCE STANDARDS Design Specification: : Flame Retardancy: INSTALLATION REFERENCE Min. Bending Radius : Max. Pulling Tension (N/mm 2 ): 50-5ºC to 70ºC (PVC Insulated) -5ºC to 90ºC (XLPE Insulated) 60ºC (PVC Insulated) 250ºC (XLPE Insulated) 2kV for minute BS EN IEC60228, BS EN60228 IEC x cable overall diameter IN-XOP IN-POP Thickness of Insulation (Quad) Table ii
8 IN-POP CU / PVC / OS / PVC ( PAIRS & TRIADS ) PVC Insulated, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOP CU / XLPE / OS / PVC ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOP IN-POP Thickness of Insulation (Quad) (Quad) 3 7 / (Quad) Table 2
9 IN-POP CU / PVC / OS / PVC ( PAIRS & TRIADS ) PVC Insulated, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOP CU / XLPE / OS / PVC ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOP IN-POP Thickness of Insulation (Quad) 3 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / Table 3 IN-XOP IN-POP No. of Triads Thickness of Insulation SINGLE & MULTI-TRIADS / 7 7 / 7 7 / 7 7 / Table 4
10 IN-PIOP CU / PVC / IS / OS / PVC ( PAIRS & TRAIDS ) PVC Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOP CU / XLPE / IS / OS / PVC ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. PVC or XLPE 3. Tinned Copper Drain Wire 4. Aluminium / Polyester Tape (IS) 5. Aluminium / Polyester Tape (OS) 6. Tinned Copper Drain Wire 7. PVC CONSTRUCTION : Insulation: Insulation Colour: Cores Twisted: Wrap Film: Plain Annealed Copper, Class 2 Stranded Circular () Polyvinyl Chloride (PVC) Type TI5 or (2) Cross-linked Polyethylene (XLPE) Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Polyester Binder Tape Outer Sheath: Outer Sheath Colour: Flame Retardancy Polyvinyl Chloride (PVC) Type ST2 FR Black or Blue ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: Final Short Circuit Temperature: Test Voltage: -5ºC to 70ºC (PVC Insulated) -5ºC to 90ºC (XLPE Insulated) 60ºC (PVC Insulated) 250ºC (XLPE Insulated) 2kV for minute Individual Screen: Lay Up: Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (IS) Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core REFERENCE STANDARDS Design Specification: : Flame Retardancy: BS EN IEC60228, BS EN60228 IEC Wrap Film: Overall Screen: Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) INSTALLATION REFERENCE Min. Bending Radius : Max. Pulling Tension (N/mm 2 ): 50 8 x cable overall diameter IN-XIOP IN-PIOP Thickness of Insulation Table 5 ii
11 IN-PIOP CU / PVC / IS / OS / PVC ( PAIRS & TRAIDS ) PVC Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOP CU / XLPE / IS / OS / PVC ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOP IN-PIOP Thickness of Insulation Table 6
12 IN-PIOP CU / PVC / IS / OS / PVC ( PAIRS & TRAIDS ) PVC Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOP CU / XLPE / IS / OS / PVC ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOP IN-PIOP Thickness of Insulation 3 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / Table 7 IN-XIOP IN-PIOP No. of Triads Thickness of Insulation SINGLE & MULTI-TRIADS / 7 7 / 7 7 / 7 7 / Table 8
13 IN-POSP CU / PVC / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) PVC Insulated, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOSP CU / XLPE / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. PVC or XLPE 3. Aluminium / Polyester Tape 4. PVC 5. Galvanised Steel Wire Armoured 6. Tinned Copper Drain Wire 7. PVC CONSTRUCTION : Insulation: Insulation Colour: Cores Twisted: Lay Up: Plain Annealed Copper, Class 2 Stranded Circular () Polyvinyl Chloride (PVC) Type TI5 or (2) Cross-linked Polyethylene (XLPE) Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core Armour: Outer Sheath: Outer Sheath Colour: Galvanized Steel Wire Armoured (SWA) Flame Retardancy Polyvinyl Chloride (PVC) Type ST2 FR Black or Blue ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: Final Short Circuit Temperature: Test Voltage: -5ºC to 70ºC (PVC Insulated) -5ºC to 90ºC (XLPE Insulated) 60ºC (PVC Insulated) 250ºC (XLPE Insulated) 2kV for minute Wrap Film: Overall Screen: Bedding: Bedding Colour: Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) Polyvinyl Chloride (PVC) Type ST2 Black REFERENCE STANDARDS Design Specification: : Flame Retardancy: INSTALLATION REFERENCE Min. Bending Radius : BS EN IEC60228, BS EN60228 IEC x cable overall diameter Max. Pulling Tension (N/mm 2 ): 70 IN-XOSP IN-POSP Thickness of Insulation Under Armour Armour Wire Cable Overall Approx. Cable Overall Approx. (Quad) / Table 9 ii
14 IN-POSP CU / PVC / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) PVC Insulated, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOSP CU / XLPE / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOSP IN-POSP No. of Pairs Thickness of Insulation Under Armour Armour Wire Cable Overall Approx. Cable Overall Approx. (Quad) / (Quad) (Quad) Table 0
15 IN-POSP CU / PVC / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) PVC Insulated, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOSP CU / XLPE / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XOSP IN-POSP No. of Pairs Thickness of Insulation Under Armour Armour Wire Cable Overall Approx. Cable Overall Approx. (Quad) 3 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / Table IN-XOSP IN-POSP No. of Triads Thickness of Insulation SINGLE & MULTI-TRIADS / 7 7 / 7 7 / 7 7 / Table 2
16 IN-PIOSP CU / PVC / IS / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) PVC Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOSP CU / XLPE / IS / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN Component 9. Plain Annealed Copper Wire 2. PVC or XLPE 3. Tinned Copper Drain Wire 4. Aluminium / Polyester Tape (IS) 5. Aluminium / Polyester Tape (OS) 6.. PVC 7. Galvanised Steel Wire Armoured 8. Tinned Copper Drain Wire 9. PVC CONSTRUCTION : Insulation: Insulation Colour: Cores Twisted: Wrap Film: Individual Screen: Lay Up: Wrap Film: Overall Screen: Bedding: Plain Annealed Copper, Class 2 Stranded Circular () Polyvinyl Chloride (PVC) Type TI5 or (2) Cross-linked Polyethylene (XLPE) Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (IS) Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) Polyvinyl Chloride (PVC) Type ST2 Bedding Colour: Armour: Outer Sheath: Outer Sheath Colour: Black Galvanized Steel Wire Armoured (SWA) Flame Retardancy Polyvinyl Chloride (PVC) Type ST2 FR Black or Blue ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: Final Short Circuit Temperature: Test Voltage: REFERENCE STANDARDS Design Specification: : Flame Retardancy: INSTALLATION REFERENCE Min. Bending Radius : Max. Pulling Tension (N/mm 2 ): 70-5ºC to 70ºC (PVC Insulated) -5ºC to 90ºC (XLPE Insulated) 60ºC (PVC Insulated) 250ºC (XLPE Insulated) 2kV for minute BS EN IEC60228, BS EN60228 IEC x cable overall diameter IN-XIOSP IN-PIOSP No. of Pairs Thickness of Insulation Under Armour Armour Wire Cable Overall Approx. Cable Overall Approx Table 3 ii
17 IN-PIOSP CU / PVC / IS / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) PVC Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOSP CU / XLPE / IS / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOSP IN-PIOSP No. of Pairs Thickness of Insulation Under Armour Armour Wire Cable Overall Approx. Cable Overall Approx Table 4
18 IN-PIOSP CU / PVC / IS / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) PVC Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOSP CU / XLPE / IS / OS / PVC / SWA / PVC ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, PVC Bedded, Galvanised Steel Wire Armoured, PVC Sheathed Cable, 300 / 500V, BS EN IN-XIOSP IN-PIOSP No. of Pairs Thickness of Insulation Under Armour Armour Wire Cable Overall Approx. Cable Overall Approx. 3 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / Table 5 IN-XIOSP IN-PIOSP No. of Triads Thickness of Insulation SINGLE & MULTI-TRIADS / 7 7 / 7 7 / 7 7 / Table 6
19 FRT-XOL CU / XLPE / OS / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. Cross-linked Polyethylene 3. Aluminium / Polyester Tape 4. Tinned Copper Drain Wire 5. Low Smoke Zero Halogen (LSZH) CONSTRUCTION : Insulation: Insulation Colour: Cores Twisted: Lay Up: Wrap Film: Overall Screen: Outer Sheath: Outer Sheath Colour: Plain Annealed Copper, Class 2 Stranded Circular Cross-linked Polyethylene (XLPE) Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) Low Smoke Zero Halogen (LSZH) Black ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: -5ºC to 90ºC Final Short Circuit Temperature: 250ºC Test Voltage: REFERENCE STANDARDS Design Specification: : Flame Retardancy: Low Smoke Zero Halogen: INSTALLATION REFERENCE Min. Bending Radius : Max. Pulling Tension (N/mm 2 ): 50 2kV for minute BS EN IEC60228, BS EN60228 IEC , BS EN IEC6034-2, BS EN IEC60754-, IEC BS EN , BS EN x cable overall diameter Thickness (Quad) Table 7 ii
20 FRT-XOL CU / XLPE / OS / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN Thickness (Quad) (Quad) 3 (Quad) (Quad) 3 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / * O h i i d d d fi i il bl
21 FRT-XOL CU / XLPE / OS / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN No. of Triads Thickness SINGLE & MULTI-TRIADS / 7 7 / 7 7 / 7 7 / Table 9
22 FRT-XIOL CU / XLPE / IS / OS / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. Cross-linked Polyethylene 3. Tinned Copper Drain Wire 4. Aluminium / Polyester Tape (IS) 5. Aluminium / Polyester Tape (OS) 6. Tinned Copper Drain Wire 7. Low Smoke Zero Halogen (LSZH) 7 CONSTRUCTION : Insulation: Insulation Colour: Cores Twisted: Wrap Film: Individual Screen: Lay Up: Wrap Film: Overall Screen: Plain Annealed Copper, Class 2 Stranded Circular Cross-linked Polyethylene (XLPE) Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (IS) Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: -5ºC to 90ºC Final Short Circuit Temperature: 250ºC Test Voltage: REFERENCE STANDARDS Design Specification: : Flame Retardancy: Low Smoke Zero Halogen: INSTALLATION REFERENCE Min. Bending Radius : Max. Pulling Tension (N/mm 2 ): 50 2kV for minute BS EN IEC60228, BS EN60228 IEC , BS EN IEC6034-2, BS EN IEC60754-, IEC BS EN , BS EN x cable overall diameter Outer Sheath: Outer Sheath Colour: Low Smoke Zero Halogen (LSZH) Black Thickness Table 20 ii
23 FRT-XIOL CU / XLPE / IS / OS / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 5 00V, BS EN Thickness / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / Table 2
24 FRT-XIOL CU / XLPE / IS / OS / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN No. of Triads Thickness SINGLE & MULTI-TRIADS / 7 7 / 7 7 / 7 7 / Table 22
25 FRT-XOSL CU / XLPE / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. Cross-linked Polyethylene 3. Aluminium / Polyester Tape 4. Low Smoke Zero Halogen (LSZH) 5. Galvanised Steel Wire Armoured 6. Tinned Copper Drain Wire 7. Low Smoke Zero Halogen (LSZH) 7 CONSTRUCTION : Insulation: Insulation Colour: Cores Twisted: Lay Up: Wrap Film: Overall Screen: Bedding: Plain Annealed Copper, Class 2 Stranded Circular Cross-linked Polyethylene (XLPE) Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) Low Smoke Zero Halogen (LSZH) Outer Sheath: Outer Sheath Colour: Low Smoke Zero Halogen (LSZH) Black ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: -5ºC to 90ºC Final Short Circuit Temperature: 250ºC Test Voltage: REFERENCE STANDARDS Design Specification: : Flame Retardancy: Low Smoke Zero Halogen: 2kV for minute BS EN IEC60228, BS EN60228 IEC , BS EN IEC6034-2, BS EN IEC60754-, IEC BS EN , BS EN Bedding Colour: Armour: Black Galvanized Steel Wire Armoured (SWA) INSTALLATION REFERENCE Min. Bending Radius : 0 x cable overall diameter Max. Pulling Tension (N/mm 2 ): 70 Thickness Under Armour Armour Wire (Quad) Table 23 ii
26 FRT-XOSL CU / XLPE / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN Thickness Under Armour Armour Wire (Quad) (Quad) 3 (Quad) (Quad) 3 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 /
27 FRT-XOSL CU / XLPE / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Overall Aluminium Foil Screened, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN No. of Triads Thickness Under Armour Armour Wire SINGLE & MULTI-TRIADS / 7 7 / 7 7 / 7 7 / Table 25
28 FRT-XIOSL CU / XLPE / IS / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. Cross-linked Polyethylene 3. Tinned Copper Drain Wire 4. Aluminium / Polyester Tape (IS) 5. Aluminium / Polyester (OS) 6. Low Smoke Zero Halogen (LSZH) 7. Galvanised Steel Wire Armoured 8. Tinned Copper Drain Wire 9. Low Smoke Zero Halogen (LSZH) CONSTRUCTION : Insulation: Plain Annealed Copper, Class 2 Stranded Circular Cross-linked Polyethylene (XLPE) Armour: Outer Sheath: Outer Sheath Colour: Galvanized Steel Wire Armoured (SWA) Low Smoke Zero Halogen (LSZH) Black Insulation Colour: Cores Twisted: Wrap Film: Individual Screen: Lay Up: Wrap Film: Overall Screen: Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (IS) Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: -5ºC to 90ºC Final Short Circuit Temperature: 250ºC Test Voltage: REFERENCE STANDARDS Design Specification: : Flame Retardancy: Low Smoke Zero Halogen: 2kV for minute BS EN IEC60228, BS EN60228 IEC , BS EN IEC6034-2, BS EN IEC60754-, IEC BS EN , BS EN Bedding: Low Smoke Zero Halogen (LSZH) INSTALLATION REFERENCE Min. Bending Radius : 0 x cable overall diameter Bedding Colour: Black Max. Pulling Tension (N/mm 2 ): 70 Thickness Under Armour Armour Wire Table 26 ii
29 FRT-XIOSL CU / XLPE / IS / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN Thickness Under Armour Armour Wire / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / Table 27
30 FRT-XIOSL CU / XLPE / IS / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN No. of Triads Thickness Under Armour Armour Wire SINGLE & MULTI-TRIADS / 7 7 / 7 7 / 7 7 / Table 28
31 FR-XOL CU / MGT / XLPE / OS / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. Mica Tape 3. Cross-linked Polyethylene 4. Aluminium / Polyester Tape 5. Tinned Copper Drain Wire 6. Low Smoke Zero Halogen (LSZH) CONSTRUCTION : Fire Barrier: Insulation: Plain Annealed Copper, Class 2 Stranded Circular Mica Tape (MGT) Cross-linked Polyethylene (XLPE) ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: -5ºC to 90ºC Final Short Circuit Temperature: 250ºC Test Voltage: 2kV for minute Insulation Colour: Cores Twisted: Lay Up: Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core REFERENCE STANDARDS Design Specification: : Fire Resistance: Flame Retardancy: BS EN IEC60228, BS EN60228 BS6387 (C, W, Z), SS299 (C, W, Z), IEC6033 IEC , BS EN Wrap Film: Overall Screen: Outer Sheath: Outer Sheath Colour: Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) Low Smoke Zero Halogen (LSZH) Orange or Blue Low Smoke Zero Halogen: INSTALLATION REFERENCE Min. Bending Radius : Max. Pulling Tension (N/mm 2 ): 50 IEC6034-2, BS EN IEC60754-, IEC BS EN , BS EN x cable overall diameter Thickness (Quad) Table 29 ii
32 FR-XOL CU / MGT / XLPE / OS / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN Thickness (Quad) (Quad) (Quad) 3 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / Table 30
33 FR-XOL CU / MGT / XLPE / OS / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN No. of Triads Thickness SINGLE & MULTI-TRIADS 7 / 7 7 / 7 7 / 7 7 / Table 3
34 FR-XIOL CU / MGT / XLPE / IS / OS / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. Mica Tape 3. Cross-linked Polyethylene 4. Tinned Copper Drain Wire 5. Aluminium / Polyester Tape (IS) 6. Aluminium / Polyester Tape (OS) 7. Tinned Copper Drain Wire 8. Low Smoke Zero Halogen (LSZH) CONSTRUCTION : Fire Barrier: Insulation: Plain Annealed Copper, Class 2 Stranded Circular Mica Tape (MGT) Cross-linked Polyethylene (XLPE) ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: -5ºC to 90ºC Final Short Circuit Temperature: 250ºC Test Voltage: 2kV for minute Insulation Colour: Cores Twisted: Wrap Film: Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad Polyester Binder Tape REFERENCE STANDARDS Design Specification: : Fire Resistance: BS EN IEC60228, BS EN60228 BS6387 (C, W, Z), SS299 (C, W, Z), IEC6033 Individual Screen: Lay Up: Wrap Film: Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (IS) Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core Polyester Binder Tape Flame Retardancy: Low Smoke Zero Halogen: INSTALLATION REFERENCE Min. Bending Radius : IEC , BS EN IEC6034-2, BS EN IEC60754-, IEC BS EN , BS EN x cable overall diameter Overall Screen: Outer Sheath: Outer Sheath Colour: Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) Low Smoke Zero Halogen (LSZH) Orange or Blue Max. Pulling Tension (N/mm 2 ): 50 Thickness Table 32 ii
35 FR-XIOL CU / MGT / XLPE / IS / OS / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN Thickness / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / 7 7 / Table 33
36 FR-XIOL CU / MGT / XLPE / IS / OS / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Individual Aluminium Foil Screened, Overall Aluminium Foil Screened, LSZH Sheathed Cable, 300 / 500V, BS EN No. of Triads Thickness SINGLE & MULTI-TRIADS / 7 7 / 7 7 / 7 7 / Table 34
37 FR-XOSL CU / MGT / XLPE / OS / LSZH / SWA / LSZH ( PAIRS & TRIADS ) Mica Taped, XLPE Insulated, Overall Aluminium Foil Screened, LSZH Bedded, Galvanised Steel Wire Armoured, LSZH Sheathed Cable, 300 / 500V, BS EN Component. Plain Annealed Copper Wire 2. Mica Tape 3. Cross-linked Polyethylene 4. Aluminium / Polyester Tape 5. Low Smoke Zero Halogen (LSZH) 6. Galvanised Steel Wire Armoured 7. Tinned Copper Drain Wire 8. Low Smoke Zero Halogen (LSZH) CONSTRUCTION : Fire Barrier: Plain Annealed Copper, Class 2 Stranded Circular Mica Tape (MGT) Outer Sheath: Outer Sheath Colour: Low Smoke Zero Halogen (LSZH) Orange or Blue Insulation: Insulation Colour: Cores Twisted: Cross-linked Polyethylene (XLPE) Pair/s - Black/White with Black Triad/s - Red/Black/White with Black Cores twisted to form a pair, traid or quad ELECTRICAL CHARACTERISTICS Operating Voltage, Uo/U: 300/500V Operating Temperature: -5ºC to 90ºC Final Short Circuit Temperature: 250ºC Test Voltage: 2kV for minute Lay Up: Wrap Film: Overall Screen: Multi-pairs, triads or quads are assembled together in concentric layers to form the cable core Polyester Binder Tape Aluminium/Polyester Tape, with a Tinned Copper Drain Wire 0.5mm 2 (7/0.3mm) (OS) REFERENCE STANDARDS Design Specification: : Fire Resistance: Flame Retardancy: BS EN IEC60228, BS EN60228 BS6387 (C, W, Z), SS299 (C, W, Z), IEC6033 IEC , BS EN Bedding: Bedding Colour: Low Smoke Zero Halogen (LSZH) Black Low Smoke Zero Halogen: IEC6034-2, BS EN IEC60754-, IEC BS EN , BS EN Armour: Galvanized Steel Wire Armoured (SWA) INSTALLATION REFERENCE Min. Bending Radius : 0 x cable overall diameter Max. Pulling Tension (N/mm 2 ): 70 Thickness Under Armour Armour Wire (Quad) Table 35 ii
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