Channel for Quality! I N D U S T R I A L C H A N N E L IRON SEPARATORS. Serial No.:ISMO

Transcription

1 IRON SEPARATORS Serial No.:ISMO

2 Contents 1 An Overview 1 2 Suspension-type Separator srunning Device and Its TrackSelection 3 Disc-type Electromagnetic Iron Separator s Power-cut Iron 4 RCDA SeriesDisc-typeSuspension Air-cooled RCDB Series Disc-type Suspension Self-cooled 6 6 RCDC Series Belt-type Suspension 7 7 RCDD Series Belt-type Suspension Self-cooled 8 8 CF, CFL Series Suspension-type Electromagnetic Iron 9 9 RCYB Series Manual Permanent Magnetic Iron Separator 1 1 RCYD Series Belt-type Suspension RCDY-J series Suspension Assembly Recycling-type Iron RBCDB Series Explosion Proof Suspension-type RBCDB Series anti-explosion Suspension-type Electromagnetic Iron Separators Main Technical CTGY Series Tank Drum-type Iron Separator (Permanent Magroller) 1 1 JLYC Series Chute Permanent Magnetic Iron SeparatorIron SeparatorPermanentSeparatorSeparator JLYZ Series Chute-type Auto Permanent Magnetic Iron Separator JCYS Series Drawer-type Permanent Separation Sieve KGLA Series Silicon-controlled Rectifier for Electromagnetic Iron Separator YCK Series Control Cabinet for Permanent Magnetic Iron Separator

3 1 An Overview The iron separator is a magnetic attraction equipment that creates strong magnetic field through a combination of permanent magnet formed by coil windings or permanent magnetic materials. It is suitable to be used with belt conveyors, vibrating conveyors or other conveying equipment. It can effectively remove ferromagnetic materials (weight of.1-3kg each) mixed in non-magnetic bulk materials with a separation rate about 9%. It is helpful to not only refine and improve the raw materials and finished products but also recycle various ferromagnetic substances. It acts as a protective role in preventing grinding machines, crushing machines and other mechanical equipment s damage and wear. It can also protect the belt conveyors by preventing belt tear. Iron separators are widely used in metallurgy, mining, thermal power plants, ceramics, glass, cement, building materials, chemicals, papermaking & fodder industries. The emerging waste treatment industries are also in need of electromagnetic iron separators to recycle iron and steel that is mixed in the garbage. 2 Suspension-type Separator s Running Device and Its Track Selection 2.1 Hanging Track Selection: Track number: Belt-type iron separators generally use double track hanging, and disc-type iron separators use single track hanging. Track directions: Iron separators hang above the head of the belt conveyor (generally sloping installation), the track can be fixed in the same or vertical direction to the belt conveyor. Iron separators hang above midpoint of the belt conveyor (sloping or horizontal), the track is generally placed perpendicular to the conveyor belt (except RCDY-J series suspension-type combination recycling iron separators, the track of which should be fixed in the same direction to the belt conveyor) Track selection: Select according to the recommended I-beam types in the table given below (based on bridge crane s wheel span and rated working load). According to I-beam span and site arrangement, customers can determine the specific model. 2.2 Running Device Selection: Belt-type (electromagnetic/permanent magnetic) iron separators give preference to dual track and manually operated bridge crane and 4-point suspension and the performance will be stable. Light duty belt-type iron separators can use single track, dual crane (dual manually operated bridge crane) or dual track, dual crane hanging. When particularly needed, customized and manually operated combination bridge-crane frame can be used. Disc-type electromagnetic iron separators usually use single track and single electrically operated bridge crane, single track single crane hanging in order to realize manual controlled/ program controlled iron discharge. They can also use single track, single manually operated bridge crane hanging (including explosion proof-type power-cut iron discharge iron separators, manually operated permanent magnetic iron separators, etc). Heavy duty iron separators can use single track (or dual track) dual electric bridge crane with bridge crane frame hanging. DX electric running device: Model description: D X - - permitted load for single bridge crane(t) Z:combined running device frame;1: single bridge crane 1:single track;2: dual track bridge crane Electric 1. DX-1.1 electric single track single crane (electric single track single bridge crane) Main technical parameters of electric single track bridge crane Model no. DX DX DX-1.1- DX Permitted Motor power load (Kw) Max(t) DX-1.2 electric single track dual crane E Electric crane s running speed(m/min) 7~11 Recommended I-beam model no.(gb76) 2a~32c 2a~63c Remarks Each set can be provided with one set of corresponding electric crane and one piece of supporting hanging plate. E W http// E info@favorsea.com 1

4 3. DX-2. 2 electric dual track dual crane F Main technical parameters of electric single track combination bridge crane and electric dual track combination bridge crane Permitted Motor Electric crane s Recommended Model no. load power running I-beam model Remarks Max(t) (Kw) speed(m/min) no.(gb76) DX-1.Z-2 DX-2.Z-2 2*2.4 2 DX-1.Z-3 DX-2.Z-3 2* a~32c 1.E, F in the above diagrams are the suspension dimensions of the iron separator; DX-1.Z- DX-2.Z- 2* Each set can be provided with two sets of DX-1.Z-1 corresponding electric crane and two pieces DX-2.Z-1 of supporting hanging plates; 3. If the customer requires matching frame 7~11 set, one piece (set) of connecting plates 2* a~63c (poles) is provided; 4. Electric crane used in explosive gas atmosphere should be equipped with explosion-proof motor.. voltage class: 38V, 38V/66V, 66V/114V. 4. The electric running device can be configured according to the customer s requirements on special circumstances. 2.2 Manually operated dual track running device: Model description S D X - - permitted load for single crane(t) Z:combined bridge crane frame;1:single crane 1:Single track;2:dual track Bridge crane Manual Main technical parameters of manually operated single tracked single crane a)sdx-1.1 manually operated single track single crane Permitted Motive Recommended Model no. load power Crane s running speed I-beam model Remarks Max(t) no.(gb76) SDX ~2a SDX ~28b SDX Manual Manual control 2a~36c SDX-1.1- SDX a~63c Each set can be provided with only one set of corresponding manual crane W http// E info@favorsea.com 2

5 b)sdx-1.2 manually operated single track dual crane E Main technical parameters of manually operated single track dual crane Model no Permitted Motive Recommended crane s running load power I-beam model speed(m/min) Max(t) no.(gb76) SDX-1.Z-1 2*1 18~28b SDX-1.Z-2 2*2 2a~36c SDX-1.Z-3 2*3 SDX-1.Z- 2* Manual Manual control 4a~63c SDX-1.Z-1 2*1 Remarks 1. E in the above diagram determines the dimension of the Iron separator; 2. Each set can provide two sets of corresponding Manual crane ; 3. If the user requires matching frame set, one piece of connecting plates is provided. c)sdx-2.4 manually operated dual track four crane combination E F Main Technical parameters of manually operated dual track four crane combination. Model no. Permitted Motive Recommended Crane s running load power I-beam model speed Max(t) no.(gb76) SDX-2.Z-1 4*1 18~28b SDX-2.Z-2 4*2 2a~36c SDX-2.Z-3 4*3 SDX-2.Z- 4* Manual Manual control 4a~63c SDX-2.Z-1 4*1 Remarks 1. E,F in the above diagrams determine the dimensions of the Iron separator ; 2. Each set can provide 4 sets of corresponding Manual crane ; 3. According to the user s required matching frame set, 2 sets of connecting plates is provided and two sets of connecting rods.. d)the running device can be configured according to the customer s requirements on special circumstances. W http// E info@favorsea.com 3

6 3 Disc-type Electromagnetic Iron Separator s Power-cut Iron 3.1 Discharge Method: For disc-type electromagnetic iron separators, use (electric or manually operated) bridge crane to hang iron separators. When iron separators attract enough iron pieces, move the bridge crane, thus moving the iron separators outside the conveyor belt. After that cut the excitation source. Then power-cut discharge of iron will be done. Electric bridge crane suspension disc-type iron separators can be alternately run on one or two rowed belt conveyors. During alternate run, the two iron separators move on to the belt conveyor alternately. Assure that there is one iron separator working on the belt conveyor at any time. And ensure zero-leakage and reliable iron separation. Both of the above two methods can be matched to the corresponding rectifying cabinets, either single or dual controlled; and also near-by or long-range controlled, the usage of which is very convenient. Travel switch Disc-type Iron Separator 1 Disc-type Iron Separator 1 Iron collection box 1 Iron collection box 1 Travel switch Iron collection box 2 Two rowed belt conveyor operation Schematic diagram Disc-type Iron Separator 2 Iron collection box 2 Travel switch Travel switch Belt conveyor Single rowed belt conveyor operation Schematic diagram Note: 1. By all means, anyone with magnetic cards, wrist watches, iron and other magnetic materials should not get close to electromagnetic iron separators in operation. Moreover don t directly use hand to remove iron pieces, otherwise major accidents, human injuries or damage to the item would happen. 2. According to different conditions, customers can select iron separators of various models and standards. Iron separators of special models and standards can be individually customized. When the electronic-controlled iron separators are in use, reliable earthing must be maintained. 3. The cables connecting the control cabinet and iron separators shall be loaded into the cable bridge, routing pipe or the shield which can prevent mechanical damage. 4. Iron separators should be used according to the requirements. Electric control cabinet (box) have rated frequently used power source voltage: AC38V/22V, AC66V, AC114V Hz for selection. Special voltages will be made only on the approval by both parties. Customers must specify the required power supply modes, main parameters, components selection, usage requirement etc. in the order contract or technical agreement. The iron separator s electric control cabinet must be labeled with the power voltage and usage conditions. The customer s power grid must not exceed the electromagnetic iron separator electric control cabinet s rated value by ±%. Decrease in the rated value will reduce the attraction capacity; and increase in the rated value will aggravate coil heating and shorten its life-span. General working temperature of permanent magnetic iron separators must not be higher than 8.. Because the iron separator is large in dimension and heavy in weight, during lifting, transportation, maintenance, service process high attention must be paid to the suspension device s reliability, and safety should be ensured. 6. For any permanent magnetic iron separator, safety must be noted anytime. Because the magnetic field of the magnet box is very strong, don t use any iron and magnet case to get close to it during transportation, warehousing, storage, loading, operation, maintenance, etc. Anyone with magnetic cards, wrist watches; iron and other magnetic materials should not get close to the electromagnetic iron separators magnet box in any working condition. Moreover don t directly place the permanent magnetic iron separator on the iron plate. This must be noticed so as to avoid major accidents, human injuries or damage to the item. 4 RCDA Series Disc-typeSuspension Air-cooled RCDA Diagrammatic drawing 4.1Model Description : RCDA - / R- Other magnetic separator equipment C- Iron separator D- Electromagnetic A- Manual discharge of iron, air cooling type Suitable width for belt conveyors, Unit: dm The maximum intensity of magnetic induction of geometrical centre of corresponding magnetic pole which is under the rated. Unit: mt, about 7mT not labelled. W http// E info@favorsea.com 4

7 4.2 Design Characteristics : This iron separator uses forced blower motor for cooling, which is simple and easy to operate. The iron separators are suitable for production lines with large grain size substances, little dust but more iron content. It uses pancake coils to increase air passage and increase the contact area of air in the coils, making the effect of air cooling better. Use of axial flow motors increase wind pressure, air volume and ensures air cooling effect. The control cabinet uses interlocking mechanism. After the blower motor starts working, the iron separator begins to work. If the motor fails to work, the iron separator excitation stops and gives alarm. 4.3 Product Application: It is used in coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials. 4.4 RCDA Series Disc-type Suspension Air-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions: Suitable Rated Magnetic Referred Blower Suitable electric Dimensions (mm) item width of the *Attraction Reference suspension induction excitation motor control cabinet parameters belt weight density power power AC38V/22V model no. conveyor (mm) A B C E F ( kg) H(mm) ( Mt) (KW) (KW) AC66V (mm) RCDA KGLA-2/3A RCDA-6/ RCDA-6/ RCDA-6/ KGLA-2/4A RCDA RCDA-8/ RCDA-8/ RCDA-8/ RCDA RCDA-1/ RCDA-1/ RCDA-1/ RCDA RCDA-12/ KGLA-/4A RCDA-12/ RCDA-12/ *.37 RCDA RCDA-14/ RCDA-14/ RCDA-14/ RCDA RCDA-16/ RCDA-16/ RCDA-16/ *.7 RCDA RCDA-18/ RCDA-18/ KGLA-1/4A RCDA-18/ RCDA *1. RCDA-2/ RCDA-2/ RCDA-2/ * The attraction capability of the magnetic iron separator is represented by the to which the GB782-88M16* bolt is attracted in the still air. W http// E info@favorsea.com

8 RCDB Series Disc-type Suspension Self-cooled Electromagnetic Iron Separator RCDB Series Disc-type Suspension Self-cooled Electromagnetic Iron separator.1 Model Description : RCDB - / R- Other magnetic separation equipment C- Iron separator D- Electromagnetic B- Manual discharge of iron; self-cooling type - Suitable width for Belt conveyors, Unit: dm - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated. Unit: m.t, about 7mT not labelled RCDB Series design.2 Design Characteristics : As a fully enclosed self-cooling structure, it is effectively waterproof, dustproof, corrosion resistant, thus suitable for use in various working conditions. Because of our temperature control technology (patent no. ZL ) to increase the number of turns in the coil and decrease the electric current density on condition that the main parameters (IN) of the magnetic properties remain unchanged, it greatly reduces the heat source, effectively regulates the temperature rise and substantially increases the life span. It uses high-performance insulating material, making insulation quality better. Filled with magnesium oxide, good insulation and cooling effect are ensured..3 Product Application: This series of magnetic iron separators are fully enclosed, which helps make the surface magnetic field spread better and allow greater magnetic depth, thus suitable for iron separation on belt conveyors with high speed and thicker bed of materials. It is easy to attract the magnetic substances of.1 3kg from mixed non-magnetic particles. It can be used at coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials..4 RCDB Series Disc-type Suspension Self-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions: Suitable Magnetic excitation Rated Magnetic Suitable electric item width of power *Attraction Dimensions(mm) Reference suspension induction parameters the belt (KW) control cabinet weight model no. conveyor density Industry Company ( mm) AC38V/22V ( kg) H(mm) (mm) ( Mt) standard standard AC66V φa C φe RCDB RCDB-/ RCDB-/ RCDB-/ RCDB RCDB-6/ RCDB-6/ RCDB-6/ KGLA-2/3B RCDB KGLA-2/3P RCDB-8/ KGLA-2/3P RCDB-8/ RCDB-8/ RCDB RCDB-1/ RCDB-1/ RCDB-1/ RCDB RCDB-12/ RCDB-12/ KGLA-2/4B RCDB-12/ KGLA-2/4P RCDB KGLA-2/4P RCDB-14/ RCDB-14/ RCDB-14/ RCDB RCDB-16/ RCDB-16/ RCDB-16/ RCDB KGLA-/4B RCDB-18/ KGLA-/4P KGLA-/4P2 RCDB-18/ RCDB-18/ RCDB RCDB-2/ RCDB-2/ RCDB-2/ W http// E info@favorsea.com 6 C H

9 6 RCDC Series Belt-type Suspension Air-cooled RCDC Series Belt-type Suspension Air-cooled Auto-Discharge Electromagnetic Iron Separator 6.1Electromagnetic Iron Separator Model Description: RCDC - / E F R- Other magnetic separator equipment C- Iron separator D- Electromagnetic A B C- Automatic discharge of iron, air cooling RCDC Series diagram - Suitable width for belt conveyors, Unit: dm - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated. Unit: mt, about 7mT not labelled. Design Characteristics : This product is designed on the basis of RCDA series iron separator. A frame machine, roller and an iron discharging belt are added to form a belt-type automatic iron discharge magnetic iron separator. It uses pancake coils to increase air passage and increase the contact area of air in the coils, making the effect of air cooling better. Use of axial flow motors increases wind pressure, air volume and ensures effect on air cooling. The control cabinet uses interlocking mechanism. After the blower motor starts working, the iron separator begins to work. If the motor fails to work, the iron separator excitation stops and gives alarm. It uses cycloid-pin wheel reduction gears instead of oil cooled roller to unload the iron, thus it is reliable, convenient in iron discharge and simple in maintenance. Product Application: It is widely used in production lines of coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials with large grain size substance, little dust but more iron content. RCDC Series Belt-type Suspension Air-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions: Suitable Iron Rated Magnetic Referred Blower Suitable electric item width of *Attraction discharger Dimensions(mm) Reference suspension induction excitation motor control cabinet parameters belt motor weight density power power model no. conveyor (mm) power AC38V/22V H(mm) ( Mt) (KW) (KW) A B C E F ( kg) (mm) (KW) AC66V RCDC KGLA-2/3C RCDC-6/ RCDC-6/ RCDC-6/ RCDC KGLA-2/4C RCDC 8/ RCDC-8/ RCDC-8/ RCDC RCDC-1/ RCDC-1/ RCDC-1/ RCDC RCDC-12/ RCDC-12/ RCDC-12/ KGLA-/4C *.37 RCDC RCDC-14/ RCDC-14/ RCDC-14/ RCDC RCDC-16/ RCDC-16/ RCDC-16/ *.7 RCDC RCDC-18/ RCDC-18/ KGLA-1/4C RCDC-18/ RCDC *1. RCDC-2/ RCDC-2/ RCDC-2/ * The attraction capability of the magnetic iron separator is represented by the to which the GB782-88M16* bolt is attracted in the still air.any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard. H W http// E info@favorsea.com 7 C

10 H C I N D U S T R I A L C H A N N E L 7 RCDD Series Belt-type Suspension Self-cooled Electromagnetic Iron Separator Model Description : RCDD - / R- Other magnetic separation equipment C- Iron separator D- Electromagnetic D- Automatic discharge of iron; self-cooling type - Suitable width for Belt conveyors, Unit: dm RCDC Series Belt-type Suspension Air-cooled Auto-Discharge Electromagnetic Iron Separator RCDD Series diagram - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated. Unit: mt, about 7mt not labelled. Design Characteristics : This product is designed on the basis of RCDB series iron separator. A frame machine, roller and an iron discharging belt with scrapping plate are added to form an automatic iron discharge magnetic iron separator. Because of our temperature control technology (patent no. ZL ) to increase the number of turns in the coil and decrease the electric current density on condition that the main parameters (IN) of the magnetic properties remain unchanged, it greatly reduces the heat source, effectively regulates the temperature rise and substantially increases the life span. It uses cycloid-pin wheel reduction gears instead of oil cooled roller to unload the iron, thus it is reliable, convenient in iron discharge and simple in maintenance. Product Application: This series of magnetic iron separators are fully enclosed, which helps make the surface magnetic field spread better and allow greater magnetic depth, thus suitable for iron separation on belt conveyors with high speed and thicker bed of materials. It is easy to attract the magnetic substances of.1 3kg from mixed non-magnetic particles. It can be used at coal, mining, steel, chemicals, building materials, power plant and other industries to remove ferromagnetic material from dry coal, coke, limestone, gravel and other loose materials. RCDD Series Belt-type Suspension Self-cooled Electromagnetic Iron Separators Main Technical Parameters and Dimensions Suitable Rated Magnetic Magnetic excitation Iron Suitable electric item width of power *Attraction discharger Dimensions(mm) Reference suspension induction parameters belt (KW) control cabinet motor weight model no. conveyor density ( mm) power AC38V/22V Industry Company ( kg) H(mm) (mm) Mt (KW) AC66V A B C E F standard standard RCDD RCDD-/ RCDD-/ RCDD-/ RCDD RCDD-6/ RCDD-6/ RCDD-6/ KGLA-2/3D RCDD RCDD-8/ RCDD-8/ RCDD-8/ RCDD RCDD-1/ RCDD-1/ RCDD-1/ RCDD RCDD-12/ RCDD-12/ KGLA-2/4D RCDD-12/ RCDD RCDD-14/ RCDD-14/ RCDD-14/ RCDD RCDD-16/ RCDD-16/ RCDD-16/ RCDD KGLA-/4D RCDD-18/ RCDD-18/ RCDD-18/ RCDD RCDD-2/ RCDD-2/ RCDD-2/ A E W http// E info@favorsea.com 8 F B

11 8 CF, CFL Series Suspension-type Electromagnetic Iron Separator Model Description : CFL - C- Iron separators F- Multi-pole power-cut discharge of iron L- Aluminium excitation coil, copper aluminium excitation coil not labelled. - Product category No. E E E F B c c A A A F B B c CF,CFL Series diagram Design Characteristics : Magnetic circuit is optimally designed by computer. It uses multi pole magnetic circuit structure in order to achieve highest attraction coefficient in the working range. This fully enclosed magnetic iron separator can be used in various working conditions. Product Application: This series of iron separators can be used in power plant, coal, steel, mining, building materials, chemicals, food, wharf and other industries to remove slender magnetic material mixed in the non-magnetic bulk. CF CFL Series Suspension Type Electromagnetic Iron Separator s Main Technical Parameters and Dimensions: Item Parameters Model no. Suitable width of belt conveyor (mm) Rated suspension H(mm) Magnetic induction density ( Mt) Magnetic excitation power (KW) *Attraction ( mm) Suitable electric control cabinet AC38V/2 2V Dimensions(mm) A B C E F Reference weight ( kg ) CF CFL-6 KGLA-2 68 CF-9 /3F CFL-9 13 CF-13 KGLA CFL-13 /4F 27 * The attraction capability of the magnetic iron separator is represented by the to which the GB782-88M16* bolt is attracted in the still air. Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard. W http// E info@favorsea.com 9

12 9 RCYB Series Manual Permanent Magnetic Iron Separator Model Description : CFL - R- Other magnetic separation equipment E F C- Iron separator Y- Permanent magnetic A B B- Manual discharge of iron; Disc type - Suitable width for Belt conveyors, Unit: dm RCYB Series Diagram - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated. Unit: mt. Design Characteristics : 1. This series of iron separator is our company s patented product (patent no. ZL ). It is made up of rare earth NdFeB as permanent magnetic materials. The magnetic circuit is designed by computerized simulation without excitation coil and temperature rise or noise. This product is absolutely safe and normal usage is not energy consuming. 2. The permanent magnet maintains a constant magnetic field, and epoxy resin casting forms a whole magnetic system that will not produce any failure. 3. Small size, light weight, easy installation, effective attraction and long life span are this product s special features. 4. Method of unloading iron is simple, iron separator is equipped with movable iron unloading scraper at the bottom. When there is more attracted iron, manual pulling out the scrapper, then unloading of iron can be done, which is extremely easy. Product Application: It is used in production lines where iron content is not too much such as metallurgy, mining, power plant, papermaking, sugaring, chemicals and building materials industries. RCYB Series Manual Permanent Magnetic Iron Separators Main Technical Parameters and Dimensions: H C Item Parameters Model no. Suitable width of belt conveyor (mm) Rated suspension H(mm) Magnetic induction density ( Mt) *Attraction ( mm) The attraction capability of the magnetic iron separator is represented by the to which the GB782-88M16* bolt is attracted in the still air. Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard. Dimensions(mm) A B C E F Reference weight ( kg ) RCYB RCYB-/ RCYB-/ RCYB-/ RCYB RCYB-6/ RCYB-6/ RCYB-6/ RCYB RCYB-8/ RCYB-8/ RCYB-8/ RCYB RCYB-1/ RCYB-1/ RCYB-1/ RCYB RCYB-12/ RCYB-12/ RCYB-12/ RCYB RCYB-14/ RCYB-14/ RCYB-14/ W http// E info@favorsea.com 1

13 1 RCYD Series Belt-type Suspension Permanent Model Description: RCYD - / R- Other magnetic separation equipment C- Iron separator Y- Permanent magnetic B- Automatic discharge of iron - Suitable width for Belt conveyors, Unit: dm RCYD Series Belt-type Suspension Permanent Magnetic Iron separator E F RCYD Series Diagram - The maximum intensity of magnetic induction about geometrical centre of corresponding magnetic pole which is under the rated. Unit: mt. Design Characteristics : This series of iron separator is our company s patented product (patent no. ZL ). It uses rare earth magnetic King NdFeB as permanent magnetic material. The magnetic circuit is designed by computerized simulation without excitation coil. This product features energy saving. It is highly reliable to be used in any harsh environment. In the absence of rectifying devise, there is no influence on the quality of the electrical components. There are no problems of insulation and withstanding pressure. The permanent magnet maintains a constant magnetic field, and epoxy resin casting forms a whole magnetic system that will not produce any failures. Permanent magnetic iron separators fundamentally solve the temperature rise problem caused by electromagnetic iron separators. Moreover it maintains a constant magnetic field unlike cold and hot magnetic field of electromagnetic iron separators, so the magnetic field will not lose if there is no power, therefore the attracted iron will not fall back to the belt conveyor. It is completely safe and reliable. Iron separators are strong in magnetic field, high in magnetic gradient, deep in magnetic path and large in attraction, so the iron separation effect to remove large and small iron is very good. The magnetic induction intensity is far above the national standards. Product Application: As this product is used together with belt conveyors, it can be widely used in metallurgy, mining and power plant, papermaking, sugaring, chemicals, building materials industries to remove ferromagnetic material (weight of.1-3kg each) mixed in non-magnetic bulk materials. RCYD Series Belt-type Suspension Permanent Magnetic Iron Separators Main Technical Parameters and Dimensions: H A B C Item Parameters Model no. Suitable width of belt conveyor (mm) Rated suspension H(mm) Magnetic induction density ( Mt) *Attraction ( mm) Iron discharger power (Kw) Suitable electric control cabinet AC38V/22 V AC66V YCKB38 /1. YCKB66 /1. Dimensions(mm) A B C E F RCYD RCYD-/ Reference weight ( kg ) RCYD RCYD-6/9 9 2 YCKB RCYD-6/ / RCYD-6/ YCKB RCYD / RCYD-8/ RCYD-8/ RCYD-8/ RCYD RCYD-1/9 9 4 YCKB RCYD-1/12 / YCKB RCYD-1/1 / RCYD RCYD-12/ RCYD-12/ YCKB RCYD-12/1 / YCKB RCYD / RCYD-14/ RCYD-14/ YCKB /.. RCYD-14/1 YCKB /. W http// E info@favorsea.com 11

14 11 RCDY-J series Suspension Assembly Recycling-type Iron separator Model description :RCDY-J- R- Other magnetic iron separator equipment C- Iron separator DY-Electromagnetic and permanent magnetic combination J-Recycling - Suitable width for Conveyor belts, Unit: dm RCDY-J series schematic diagram Design Characteristics : 1.RCDY-Jseries Suspension Assembly Recycling-type Iron separator is a new iron separating equipment which is developed for steel plant, pier and other industries to recycle the ferromagnetic ore during separating irons, it integrates attracting iron, separating iron ore, collecting ore and discharging iron, these activities are separated in terms of space during the process but can constantly work on in terms of time. The production work will not be suspended despite of iron discharging; also, it can realize the purpose of program control, automatic work by means of linking the belt conveyor. If it is used with metal detector, it will shorten the iron discharging time, so that it can improve the working efficiency. The magnetic iron separator structure is simple, safe, reliable and easy for maintenance. Meanwhile, some parts are adopted with permanent magnetic structure, so it has the advantages of energy conservation and consumption reduction, which greatly save a lot of maintenance cost 2. The magnetic iron separator consists of host machine, control cabinet and other components, and it can be applied with metal detector, the distance between magnetic iron separator and metal detector is determined by the speed of materials conveyor, it usually needs 8-1 seconds, in this way electromagnetic iron separator can exert its utmost effect on attracting irons 3. Host machine consists of attraction part, transitional part, separation part, de-ironing part, suspension components and iron discharging parts 4. Attraction part transitional part are made of electromagnet, while separation part is made of permanent magnet. Product Application: It is widely used in steel, metallurgy, coal, mining, cement, port, power and other industries. It is usually applied with metal detector, and it can separate the steel parts during the process of transferring ore and other bulk solid magnetic material to avoid tear of the material conveyor belt and damage of the post-procedure equipment. RCDY-J series Suspension Assembly Recycling-type Separator Main Technical Parameters and Dimensions: item parameters model no. Rated suspension H(mm) Suitable width of the belt conveyo r magnetic induction density ( Mt) Supporting electric control cabinet AC 38Vv/22V Motor power(kw) Dimensions (mm) A B C E F reference weight ( kg) (mm) RCDY-J RCDY-J RCDY-J RCDY-J RCDY-J J KGLA-/ RCDY-J RCDY-J * The attraction capability of the magnetic iron separator is represented by the to which the GB782-88M16* bolt is attracted in the still air. Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard. W http// E info@favorsea.com 12

15 镇江市江南矿山机电设备有限公司江苏省镇江市丁卯开发区纬二路 9 号电话 : I N D U S T R I A L C H A N N E L 12 RBCDB Series Explosion Proof Suspension-type Electromagnetic Iron Separator Model Description : RBCDB- / R- Other magnetic separator equipment B- Flameproof C- Iron separator D- Electromagnetic B- Self cooling - Suitable width for Conveyor belts, Unit: Dm - The maximum intensity of magnetic induction about geometrical center of corresponding magnetic pole is under the rated altitude. Unit: Mt, about 7mt not marked. Design Characteristics : 1. It adopts our company s patented technology a method of controlling the temperature rise of the self-cooling type Electro-magnetic iron separator,. Namely, it increases the total turns of the coil N and decreases current density I under the circumstances that the main property of the magnetic field (main parameters ampere turns IN) is unchanged, which greatly reduces the heat source, effectively regulate the temperature rise in the Iron separator within 7, substantially increases the life span of the Iron separator and saves energy. 2. The magnetic iron separator applies the explosion proof structure and can satisfy the users' need to use in coal mine, and due to its waterproof, dustproof property, it can be used in various kinds of working conditions. Product Application: It can be used in coal, mining, steel, chemicals, power and other industries with requirements of anti-explosion, it can remove the ferromagnetic material from the loose material. E2 F H C2 A B The schematic diagram of RBCDB series Disc type power-ut iron discharge The schematic diagram of RBCDB series belt-conveyer Auto-discharge RBCDB Series anti-explosion type Suspended Electro-Magnetic separator KXB-28/ Mining anti-explosion Electro-magnetic control cabinet W http// E info@favorsea.com 13

16 13 RBCDB Series anti-explosion Suspension-type Electromagnetic Iron Separators Main Technical Parameters and Dimensions: item parameters Model no. Suita blewi dth of the belt conve yor(m m) Rated suspe nsion H(mm) attr acti on heig ht ( mm ) magn etic induct ion densit y ( Mt ) Excitation power( KW) Line label Emble m mark iron dischar ging motor power (KW) Supporting Mine flameproof electromag A 1 Dimensions (mm) C1 ΦE1 A B C2 E2 F referenc e weight ( kg) Safety mark No. Flamepr oof No. netic control cabinet RBCDB -12 RBCDB -14 disc-type power cut iron discharge belt-type auto iron discharge disc-type power cut iron discharge belt-type auto iron discharge RBCDB disc-type power -16 cut iron discharge RBCDB -18 belt-type auto iron discharge disc-type power cut iron discharge belt-type auto iron discharge KX Φ Φ MAJ8 B Φ Φ / Φ14 4 Φ1 2 A C1 14 Φ14 68 Φ1 64 V A C V A C V/ V Φ14 4 Φ1 41 MAJ8 7 Sa Φ14 68 Φ fet 3 y Φ Φ m ar k: Φ16 86 Φ M AB Fl 3 a m e pr oo Φ Φ MAJ f Φ16 86 Φ m 4 ar k Φ18 83 Φ no : 2 Φ18 98 Φ Φ18 83 Φ MAJ Φ18 98 Φ Φ2 9 Φ Φ2 18 Φ *The attraction capability of the magnetic iron separator is represented by the to which the GB7823-2M16* bolt is attracted in the still air Any other requirements can be indicated in the order contract or technical agreement, they can be solved through negotiation. The specific model of iron separator takes the contract or technical agreement as standard. W http// E info@favorsea.com 14

17 14 CTGY Series Tank Drum-type Iron Separator (Permanent Magroller) Model Description :CTGYΔ- *: C-- Iron separator T Tank type G--Magroller Y Permanent Δ The series number of magnetic field intensity on magnet surface -The width of connecting flange s outside diameter, unit dm -The length of connecting flange s outside diameter, Unit : dm?d L A2 B2 进料口 A3 B3 A4 B4 出铁口出料口 A1 CTGY series diagram Design Characteristics: 1. It adopts the high-performance rare material and technically pure iron based on our company s patented technology (patent No ), the shell uses the entire stainless steel, which makes the magnetic field intensity of permanent magnet roller reach 8 gauss, its magnetic field gradient is high, and it can attract weak magnetic materials. 2. Excitation features no power consumption as it is used with complete permanent magnetic structure, high magnetic induction density, high magnetic field gradient, it can track the weak magnetic material very efficiently with its high separating rate, and it is reliable and safe in use. 3. It has the characteristics as follows: nice shape, compact structure, durable, long service life, the percentage of demagnetization would be less than five percent when it has been used for fifteen years. Product Application: Auto iron discharge is applied to attracting different kinds of ferromagnetic material in powder, and grainy materials. CTGY Series Tank Drum-type Iron Separators Main Technical Parameters and Dimensions: item parameters Model No. magnetic induction density (mt) Speed (m/s) Processing capacity (m3/h) Supporting motor power (KW) Magnetic Roller dimensions φd*l DimensionA1*B1*H1 installation dimensions of feed inlet A2*B2 installation dimensions of iron-notch A3*B3 installation dimensions of discharge hole A4*B4 reference weigh ( kg ) CTGY1-3*4 CTGY2-3*4 CTGY3-3*4 CTGY1-3* CTGY2-3* CTGY3-3* CTGY1-3*6 CTGY2-3*6 CTGY3-3*6 CTGY1-4*4 CTGY2-4*4 CTGY3-4*4 CTGY1-4* CTGY2-4* CTGY3-4* CTGY1-4*6 CTGY2-4*6 CTGY3-4*6 CTGY1-4*8 CTGY2-4*8 CTGY3-4*8 2~ ~8 8 2~ ~8 8 2~ ~8 8 2~ ~8 8 2~ ~8 8 2~ ~8 8 2~ ~ *4 889*822*7 34*34 2*794 24* ~ ~ ~ 1. 3* 989*862*7 34*44 2*894 24* *6 189*862*7 34*4 2*994 24* *4 867*944*79 44*34 22*772 29* * 967*944*79 44*44 22*872 29* *6 167*944*79 44*4 22*972 29* *8 1167*944*79 44*74 22* * Remarks: Magnetic iron separator with different special types and specifications can be provided in accordance with Users request, we can also provide supporting YCKB or customized Electric control cabinet. W http// E info@favorsea.com 1

18 1 JLYC Series Chute Permanent Magnetic Iron Separator Model Description :JLYC-Δ- * JL-Chute Y Permanent C De-ironing separator Δ Chute type: straight chute is not labeled, X indicates oblique type - the outside diameter width of connecting flange. Unit mm - Outside diameter length of connecting flange. Unit: mm JLYC series Chute Permanent Magnetic Iron Separator Design Characteristics: 1. It adopts the rare material NdFeB, so it has high magnetic field intensity, and high magnetic field depth and is effective in separating irons 2. It has long life-span, uses entire stainless steel structure, which ensures the high depth and intensity of magnetic field. 3. It is convenient in use, after installing the product. Only have to clean the iron through opening the special door regularly, no need to watch. 4. Reliable and safe: no energy consumption, no noise, no temperature rise, and no electromagnetic radiation. Product Application: Users can pick either of the following two types of magnetic iron separator,(jlyc,jlyc-x)according to different pipeline structures, this series of product is specialized in automatically separating the irons in the pipeline, which enhances the product quality. It is widely used in nonferrous metal, cement, coal, chemicals, building materials, food and other industries. Irons cleaning work is done by workers regularly. H1 H1 A1 B1 L W The schematic diagram of JLYC-Z A1 L B1 W The schematic diagram of JLYC-X JLYC Series Chute Permanent Magnetic Iron separator s main technical parameters and Dimensions: 1.JLYC series chute Permanent Magnetic Iron separator (Straight chute type) Item parameters Model No. Surface magnetic field intensity (mt) Processing capacity (m3/h) Pipe dimensionsa1*b1*h1 The interface of the flange dimensions W*L reference weigh ( kg ) JLYC-2*2 36 2*2*4 3*3 4 JLYC-3*3 81 3*3*4 4*4 78 JLYC-4* *4* * 117 JLYC-* 22 **7 62* JLYC-6* *6*8 72* JLYC-X series Chute Permanent Magnetic Lifter (oblique chute type) parameters model No. item Surface magnetic field intensity (mt) Processing capacity (m3/h) Pipe dimensionsa1*b1*h1 The interface of the flange dimensions W*L The inclination degree which is adapted to ground reference weight ( kg ) JLYC-X-2*2 2 2*2*4 3*3 6 JLYC-X-3* *3*4 4* JLYC-X-4*4 11 4*4* * 14 JLYC-X-* 18 **7 62*62 23 JLYC-X-6* *6*8 72* Remarks: Magnetic separator with different types and specifications can be provided in accordance with Users requirements. W http// E info@favorsea.com 16

19 16 JLYZ Series Chute-type Auto Permanent Magnetic Iron Separator Model Description :JLYZ-Δ- * * JL Chute Y Permanent * Z Auto magnetic separator Δ The number of the magnetic drive: single magnetic drive is not marked; double one is marked as S - The outside diameter width of inlet connecting flange, unit mm -The outside diameter length of inlet connecting flange, unit: mm JLYZ Series diagram Design Characteristics: 1. The Chute Permanent Magnetic Lifter is our company s patented product developed according to market demand (the patent No. ZL )This series of product is installed in the pipeline to automatically separate the iron impurity which is mixed in the material.it can effectively improve the product quality,moreover, it can realize auto-discharge of iron and completely solve the problem of labor discharging. 2. The product has high magnetic field intensity and, it is applicable to many areas. According to users requirements for the material and pipeline, Magnetic iron separator with different length of magnetic domain and different magnetic field intensity can be designed,its magnetic induction intensity can reach 1 mt, and its shape is suitable for different kinds of pipelines and bulk material, and it is also not easy to get blocked. 3. It has good seal performance, and the magnetic body part and material flowing space are two mutually separate sealed cavities, ferromagnetic material and dust will never get into magnetic body part despite of the influence of magnetic force and suspension force, which enhances the utilization rate of magnetic field. It is convenient to use, has long service life, little energy consumption. This chute (Auto) magnetic iron separator has no excitation power consumption except drive motor. Product Application: It is widely used in non-ferrous metal metallurgy, cement, building materials, chemicals, food feed and other industries, and it is convenient for automatic operation. Main Technical Parameters and Dimensions: JLYZ series single magnetic drive chute type auto permanent magnetic iron separator model No. Main parameters Pipe dimensions A B reference weight (H) Motor power (KW) Supporting Electric control cabinet AC38V/22V Surface magnetic induction density(mt) Processing capacity(m3/h) JLYZ-2*2 2 2 YCKZ 38/ JLYZ-3* YCKZP 38/.7 4 JLYZ-3* YCKZ 38/1.1 JLYZ-4* YCKZP 38/ JLYZ-4* JLYZ-4* YCKZ 38/ JLYZ-* YCKZP38/1. 68 JLYZ Series double magnetic drive chute auto permanent magnetic iron separator Main parameters Model No. Pipe dimensions A B Pipe dimensions A B Motor power (KW) Supporting Electric control cabinet AC38V/22V Surface magnetic induction density(mt) Processing capacity(m3/h) JLYZ-S-2* YCKZ 38/.7 27 JLYZ-S-3* YCKZP 38/.7 4 JLYZ-S-3* YCKZ 38/1.1 JLYZ-S-4* YCKZP 38/1.1 JLYZ-S-4* JLYZ-S-4* YCKZ 38/1. 62 JLYZ-S-* YCKZP38/1. 68 Remarks: Magnetic iron separator with different special types and specifications can be provided in accordance with Users requirements. W http// E info@favorsea.com 17

20 17 JCYS Series Drawer-type Permanent Separation Sieve Model Description :JCYS- * JC Drawer type Y Permanent magnetic type S Separation sieve -- Pipeline nominal diameter( pipeline length),unit mm - Pipeline width, unit mm mm Model Description: 1. This product adopts Xu Jun Feng s patented technology Permanent magnetic bar ; the magnetic field is greatly enhanced (Reach 8-13 gauss) 2. This separation sieve has compact structure, great adaptability and is convenient to use; it is suitable for different kinds of bulk material, and is not easy to get blocked. After installation, ONLY regular iron cleaning is required, there s no need for special people to watch it. 3. It is Safe and reliable with long service life and no energy consumption, magnet adopts permanent magnetic rare material, separation sieve adopts the entire stainless steel except the magnet. Product Application: The Magnetic iron separator sieve is mainly installed in the production pipe, it can automatically separate iron impurity contained in the production material so that product quality can be effectively improved. It is widely used in the non-ferrous metal metallurgy building material, chemicals, food,feed and other industries. CYS Series Drawer-type Permanent Separation Sieve s main Technical Parameters and Dimensions: Circular pipe separation sieve s main technical parameters and dimensions JCYS Series Diagram Main parameters Model NO Pipe nominal diameter Dn (φ)(mm) Total H(mm) Magnetic material JCYS-1 1 NdFeB JCYS-2 2 NdFeB JCYS NdFeB JCYS NdFeB JCYS NdFeB JCYS- 6 NdFeB JCYS NdFeB JCYS NdFeB JCYS NdFeB Surface magnetic induction density (Gs) 4-12 Remarks: Separation sieve with different specifications can be provided in accordance with Users requirements. 18 KGLA Series Silicon-controlled Rectifier for Electromagnetic Iron Separator Overview: KGLA series silicon-controlled rectifier for electromagnetic iron separator is the power supply and control system for the Electromagnetic iron separator, it is applied with Electromagnetic iron separator, and it is special supporting equipment for the Electromagnetic iron separator, it can also be used as a power supply for other similar DC load electric equipment. KGLA series silicon-controlled rectifier developed by our company has indoor and outdoor Protection Structures, and the protection grade is very high, (if user has some special requirements, it can reach IP6); The core circuit adopts semiconductor converting control technique. KGLA series silicon-controlled rectifier for electromagnetic iron separator has adjustable output voltage, wide regulated range of output power, stable and reliable output voltage, small temperature rise, reasonable wire design, complete function, obvious signal indication, convenient operation & maintenance, etc. The same control cabinet can satisfy the demands of electromagnetic iron separators with different specifications and, the electrical components are all good-quality brand products from key manufacturers or imported products from overseas, so the quality can be ensured. W http// E info@favorsea.com 18

21 Model Description : K GL A / - Controller Quantity: one to one. No marking; one to two (B can be not marked) The control mode: if it uses relay control, no marking: PLC control Operation place: indoor, no marking; W: outdoor Corresponding load: A: RCDA magnetic separator; B: RCDB magnetic separator C: RCDC magnetic separator: D: RCDD magnetic separator F: CF.CFL magnetic separator; J: RCDY-J magnetic separator Maximum output D.C voltage (V) Maximum output D.C current (A) control cabinet for Silicon controlled rectifier excitation The Silicon-controlled Rectifier of KGLA Series Electromagnetic Iron Separators Main Technical Parameters and Dimensions: input Refer DC DC Rated *reference dimensions item rectifier ence Output output excitation Height width parameter power weigh Voltage current power(k thickness model.no. voltage( t (V) (A) W) (mm) V) ( kg) KGLA-2/3A (3) 32 KGLA-2/3B 8 3(3) 49 KGLA-2/3C (3) 6 KGLA-2/3D Diphase (3) 49 KGLA-2/3F 38V/66 ~3 8 3(3) 32 V KGLA-2/3P (3) 49 KGLA-2/3P2 ~2 2* (42) 6 KGLA-2/4A KGLA-2/4B (3) 6 KGLA-2/4C KGLA-2/4D (42) 84 KGLA-2/4F (3) 32 KGLA-2/4P (42) 84 triphase, KGLA-2/4P2 38V ~ 2*9 18*7*4(42) 132 KGLA-/4A 4() diphase, KGLA-/4B 66V (3) 6 KGLA-/4C KGLA-/4D 22. KGLA-/4J ~ (42) 84 KGLA-/4P KGLA-/4P2 2*22. 19(18) KGLA-1/4A triphase, ~ KGLA-1/4C 38V 4() ~ (42) 121 Remarks Normal :one to one control method PLC one to one control method PLC one two control method Normal :one to one control method PLC one to one control method PLC one to two control method Normal :one to one control method PLC one to one control method PLC one to two control method Normal :one to one control method W http// E info@favorsea.com 19