DILLARD S TEST PROTOCOL FOR DILR US OUTDOOR GAS TABLETOP GRILL (V7)

Transcription

1 Test Date: Reviewed By/Date: SUPPLEMENTAL PROTOCOLS * CA Prop 65 Applicable Section from Protocol CPSD-AN- PTCL US *Food contact CPSD-AN-PTCL DILLARD S TEST PROTOCOL FOR 1 The sample should be reviewed against the requirements of California Proposition 65 to determine if additional testing or labeling is required. - The sample shall meet requirements of supplemental Protocol CPSD-AN-PTCL US Food contact US Note: Additional cost, sample size & TAT may be required if testing to one or more supplemental protocol is necessary. Please refer to the above referenced supplemental protocol(s) for additional information. LABELING One Time Use Products **Fair Packaging and Labeling Act OR All Other Products **Uniform Packaging and Labeling Regulations F.P. & L. Act (16 CFR 500) OR NIST Uniform Laws and Regulations Handbook Manufacturer, Packer, or Distributor s Name & Address (City, State & ZIP Code) Product identification Net quantity of contents shall be expressed in terms of weight or mass, measure, numerical count, or combination so as to give accurate information to facilitate consumer comparison (U.S. and metric units). **Country of origin marking 19 CFR Shall indicate country of origin legibly, permanently, and in comparable size and close proximity to any mention of country other than country in which the article was manufactured or produced. Must be visible at point of purchase. Use labeling CPSD-GB MTHD 1 Use/care instructions that are clear and understandable shall be provided in English. Client acceptable safety agency labeling CPSD- GB MTHD 1 Shall have valid UL, CSA, ETL or BV Safety Agency Listing mark for USA and Canada. Report Mark. *Safety agency listing verification CPSD-EL MTHD 1 Verify Client Acceptable Safety Agency Listing by contacting Listing Agency with the sample's Listing Number, Manufacturer, Model Number, and/or Agency Control Number. Shall be verified. Page 1 of 9

2 Claim verification - level 2 CPSD-GB MTHD All Examine the retail packaging (or submitted artwork). Record each objective (factual) claim which can be substantiated by the testing within the protocols and rate accordingly. Record testing that extend beyond existing net quantity / dimensional testing on this protocol. Record all other objective (factual) and subjective (opinion) claims as NT and rate as DATA. Record information evaluated between the graphic imagery and the product. Instructions (Front cover or First page) ANSI Z / 4.19 & Marking - Name plate(s) ANSI Z / Record disclaimers on datasheet. 1 Each appliance shall be accompanied by clear, concise printed instructions and diagrams, stated in terms adequate for proper field assembly, installation, maintenance, safe use and operation and Shall have boxed warnings or boxed statements as required per a) & b) where applicable 1 Shall bear a marking of Class IIIA-2 marking material located on the appliance or supporting structure where it can be easily read, and on which shall have information as per a) to k) Page 2 of 9

3 Lighting instructions ANSI Z / Lighting Instructions: Each appliance shall bear Class IIIA-2 marking located on the appliance where it can be easily read during operation of the burner control and on which shall appear the following: a. Read instructions before lighting. b. Open lid during lighting. c. If ignition does not occur in 5 seconds, turn the burner control(s) off, wait 5 minutes, and repeat the lighting procedure. Exception: If the appliance does not have a lid, item b may be eliminated. Caution - Self-Contained Supply Regulator ANALYTICAL *Total lead content in surface coatings ANSI Z / AOAC (modified) / CPSD-AN MTHD This marking shall have a minimum letter height of 1/8 in (3.2 mm) 1 Appliances for connection to a self-contained LP-gas supply system shall bear the following marking on Class IIIA marking material: CAUTION: The gas pressure regulator provided with this appliance must be used. Replace only with regulator Model No. (Model No. to be provided by the appliance manufacturer). 1 All accessible surface coatings in the as received state on items outside of the scope of 16 CFR 1303 shall not contain lead or lead components in which the lead content is in excess of 0.009% (90ppm) of the weight of the total content. Report actual results or include data table within report. Component testing is allowed. Compositing up to 3 like materials is allowed. Client Requirement Page 3 of 9

4 FDA Generally Recognized as Safe (GRAS) Guidelines *GRAS FDA Stainless Steel Guidelines Documentation Review ASSEMBLY 1 Shall meet FDA GRAS Guidelines. Documentation shall be provided. If no documentation is provided, testing will be conducted. *Ease of assembly CPSD-HL MTHD 1 Shall be easy to assemble per instructions Accuracy or adequacy of CPSD-GB MTHD All Each step shall be clearly separated from each other. instructions - organization Accuracy or adequacy of instructions - clarity CPSD-GB MTHD All Shall be easy to understand and follow a systematic assembly procedure in terms of vocabulary and grammar. Spelling errors CPSD-GB MTHD All All such errors shall be minimized. Accuracy or adequacy of instructions CPSD-GB MTHD All All instructions must be accurate. All pictures must be labeled, and must reflect actual product. Hardware provided CPSD-GB MTHD All All hardware provided shall be clearly marked, and easy to find within the box. Shall be made of suitable material. Tools required CPSD-GB MTHD All List all tools required to build. If tool is provided, it must be complete. PHYSICAL CHARACTERISTICS Dimensions Dimensions - length x width - main cooking area Dimensions - length x width - side cooking area Dimensions - length x width - warming rack Dimensions - height - warming rack and main grid CPSD-GB MTHD 1 As measured. Distance shall be great enough to allow for access to the back of main area. Dimensions - length x width - front shelf Dimensions - length x width - right shelf Dimensions - length x width - left shelf Dimensions - thickness - housing CPSD-GB MTHD 1 Shall conform to claims; Shall be adequate for use. Page 4 of 9

5 Dimensions - length x width - CPSD-GB MTHD 1 Shall supply sufficient number to cover entire grill area. Ceramic or lava briquette area Parts inventory CPSD-GB MTHD 1 Shall meet label claims. Material type - grill grid CPSD-GB MTHD All Shall meet label claims. Material type - front shelf CPSD-GB MTHD 1 Shall conform to claims; shall be adequate for use. Material type - right shelf CPSD-GB MTHD 1 Shall conform to claims; shall be adequate for use. Material type - left shelf CPSD-GB MTHD 1 Shall conform to claims; shall be adequate for use. Components - shelf hooks CPSD-GB MTHD 1 Number provided shall conform to claims. Handle type CPSD-GB MTHD 1 Shall meet label claims. Hardware provided CPSD-GB MTHD 1 All listed hardware must be provided. Rate of temperature rise CPSD-GB MTHD 1 Temperature at 4 inches above surface of grill (lid closed). Measure temperature every 1 minute until maximum is reached WORKMANSHIP Sharp points and sharp edges 16 CFR / modified All Shall have no sharp points/edges, other than those required for function. Modification = Expanded scope to other products Defects CPSD-GB MTHD All Shall have no discernible surface degradation, including crazing, shivering, denting, bubbles, cracks, stains, deformations, chips, fractures, heavy lines, waves, shear marks, scratches, scuff marks, indentations, or blisters. Workmanship CPSD-GB MTHD All Shall have no components missing, malformed, and/or fractured. Handle grip area CPSD-GB MTHD All All handles used for gripping shall be smooth and splinter free. Shall also be adequately sized to fit adult users. Level CPSD-GB MTHD All Applicable by design Must sit level with no wobbling on a flat level surface. The top must also be level/parallel compared to the bottom. Page 5 of 9

6 General Construction ANSI Z / The general construction and assembly shall be of a neat and workmanlike character with parts well fitted and bolts or other fasteners drawn up tightly to give rigidity. Exposed edges with which the user may reasonably come in contact during normal use of adjustment of the appliance shall not be sharp. This includes bottoms of legs of portable outdoor cooking appliances that are in contact with the ground. Assembly ANSI Z / Every part of an appliance shall be secure against displacement and constructed to maintain a fixed relationship between essential parts under normal and, reasonable conditions of handling and usage. Parts not permanently secured shall be designed so they cannot be incorrectly assembled and cannot be improperly located when removed or replaced during cleaning or other Tools required ANSI Z / PERFORMANCE Estimation of BTU rating of propane burning device - input method servicing. No special tools shall be required for the adjustment, cleaning, repair or replacement of any control or accessory. CPSD-HL MTHD 1 Must comply with claim ± 10%. Page 6 of 9

7 Surface coating CPSD-GB MTHD 1 Shall withstand use at maximum temperature and direct flame contact with no peeling, cracking, ignition, etc. Fill unit to its maximum capacity with fuel. Ignite the fuel. Allow the fire to burn until a steady flame is achieved. Adjust the flame, by adding or removing fuel, until the flame height is just below where the cover will be during normal use. Place cover on unit. After 5 minutes, add more fuel and ensure the coated surface is exposed to direct flame contact. Observe and report any effects on surface coating, both during flame contact and after cooling period. Hinges CPSD-GB MTHD 1 All hinges shall move smoothly 100 times consecutively. Grill cooking test - high setting CPSD-HL MTHD 1 When grill is at maximum temperature, place five hamburgers (1/2 in thick) on grill. Place one in center; the others approximately. 1 in from each corner (2.5 minutes per side). Each burger shall be seared on the outside, and moist inside. Loading test ANSI Z / Stability ANSI Z / The construction of the body of an appliance shall show no evidence of breakage, permanent damage or permanent deformation when subjected to the test load as determined in Table 9, Body Loading, uniformly applied over the top of the body for a period of 5 minutes. Any cover, hood or shelf located above the top of the body, top grates or broilers grid shall be removed during this test An appliance shall be constructed so it does not tip at an angle of 15 degrees (0.26 rad) when fitted with the vessel(s) provided by the manufacturer or specified by the manufacturer and deemed most critical with respect to center of gravity by the testing agency. This shall not apply to appliances which are provided with means, including necessary screws, bolts or both, and instructions for attaching them to the floor or mounting their bases in the ground. Page 7 of 9

8 Handle temperatures ANSI Z / Surface temperatures of the grasping area of handles and surface as described shall not exceed 54 F (30 ) above room temperature for metallic handles /90 F (50 C) above room temperature for nonmetallic handles when room temperature of below 90 F (50 C) And, shall not exceed 144 F (62 C) for metallic handles/180 F (82 C) for nonmetallic handles when room temperature of 90 F (50 C) or above: Impact ANSI Z / Effects of extreme temperature change Resistance to corrosion Handle(s) of access cover(s) or drawer(s) for the purpose of adding smoking chips for a smoker that exceed the above allowable temperature requirement shall bear a Class I marking as per section 1 On appliances equipped with a nonmetallic panel, the nonmetallic panel material shall withstand, without cracking or breaking, the impact when subjected to the referenced Method of test. CPSD-HL MTHD 1 Shall withstand 24 0 F and 120 F with no failure or visual change. ASTM B modified 1 [Applicable to samples / sample components constructed of / CPSD-HL metal or samples with metallic coatings that can be exposed to MTHD the environment] Key: * Additional Charge For This Test ** Mandatory Requirement Results Key: M Meets NM Does Not Meet NA Not Applicable NT Not Tested C Claimed R Recorded Shall withstand 24 hours in 1% salt spray (fog) with no noticeable oxidation / corrosion / visual changes. Modification = 1% salt spray (fog). Page 8 of 9

9 No. Of Required For Complete Testing: 3 No. Of (Fully Packed) Cartons For Transit Testing: 1 Creation Date: DECEMBER 5, 2007 No. Of Working Days For Complete Testing: 7 Editorial Revision Date: DECEMBER 7, 2016 Pricing Review Date: Technical Review Date: GRAS - Documentation Review Page 9 of 9