Burrs. Table of Contents 2 I 202. Tool drive Contents Page HSS cutters (HSS = High-performance, high-speed steel) HSS rotary cutters 43-49

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1 Bus 202

2 Bus Table of Contents Tool dive Contents Page Geneal infomation 3 The fast way to the best tool 4-5 Tool dive Contents Page HSS cuttes (HSS = High-pefomance, high-speed steel) HSS otay cuttes shank 6 mm TC bus (TC = tungsten cabide) TC bus 6-17 shank 3 mm shank 6 mm shank 8 mm TC bu sets shank 3 mm 17 shank 6 mm 18 TC bus with long shank shank 3 mm, shank 75 mm shank 6 mm, shank 150 mm Dive spindle 23 extensions HSS otay cutte sets shank 6 mm 52 shank 3 mm 54 HSS finishing cuttes shank 3 mm TC bus HICOAT -coatings HSS step dill, HSS hole saws, TC hole cuttes TC bus fo tough applications HSS hole saws Sets and accessoies TC bus fo ALU/non-feous metals TC hole cuttes and accessoies TC bus fo GRP/CRP TC mico bus X Staight gindes Powe dills Flexible shaft dives Box column dills 2 I 202

3 Bus Geneal Infomation PFERD offes an extensive ange of top quality tools. The high quality and wide poduct ange can povide the ight tool fo each application, ensuing that evey task can be caied out optimally and efficiently. Thanks to a vey good stock emoval pefomance ove the entie sevice life, these tools delive outstanding esults in minimum time. PFERD-tool poduction technology is cetified in accodance with EN ISO Technical custome suppot Ou sales consultants will be glad to visit you to addess all machining optimisation issues. Togethe with you, PFERD will develop application-elevant solutions fo pocessing diffeent mateials. Please just contact us. You will find ou woldwide sales addesses at Reshapening Tungsten cabide bus can usually be egound (this is not ecommended fo tungsten cabide bus of shank 3 mm fo economic easons)! Accoding to the level of wea, the following diffeentiation is made: 1. Tungsten cabide bus, that have become blunt duing nomal use. 2. Tungsten cabide bus that ae extemely won and e.g. have boken teeth o damaged shanks. Ou poduction specialists will decide whethe e-ginding makes economic o technical sense in each individual case. Please talk to ou sales consultants. Safety ecommendations Odeing instuctions Please state the EAN-numbe o ode no., cut and shank diamete when odeing. If no details ae povided, the cut 3 PLUS and shank 6 mm will be deliveed. In the case of tungsten cabide bus with a shank 3 mm, the cut 5 will be deliveed. Odeing examples: TC bus ZYAS C3 PLUS ➊ ➋ ➌ ➍ ➎ 202 Poducts made to ode If you cannot fi nd the solution fo you paticula application in ou poduct catalogue, we can poduce bus in pemium PFERD quality tailo-made to meet the equiements of you job. We will take into account you specifi cations and wishes, dawings elating to cuts, shank diametes, special s, special shapes and coatings. Just call ou sales consultant! Ou specialist team fo poduction-elated specially-made tools will be glad to help! Use of obots Tungsten cabide bus fom PFERD can be used with obots. Depending on the opeating conditions, it may be necessay to decide which bu is the best suited fo you application. Just call ou sales consultant. = Wea eye potection! = Wea heaing potection! Read the instuctions! (Please obseve the ecommended = RPM, in paticula fo bus with long shanks!) PFERD packaging All cuttes and bus ae packed individually and supplied in study eliable plastic boxes. The packaging potects the quality of the cutting edges. Please efe to the poduct tables fo the packaging units (VE). The packaging unit contains technical infomation, the ode numbe, EAN-Code, the aticle numbe and the batch numbe (poduction infomation). PFERD TOOL-CENTER All cuttes and bus can be attactively pesented using the PFERD TOOL-CENTER o othe selling aids. Also, PFERD offes a lockable display as an attactive and secue sales pomotion unit. If you ae looking to pesent a special poduct family to a paticula taget goup o ae planning a sales pomotion, then ou sales consultants will be happy to help you daw up a pomotional concept with the matching choice of tools RBF C3 PLUS ➊ ➌ ➍ ➎ How to ode: ➊ Shape ➋ Fo cylindical shape with end cut ➌ Bu x head ➍Shank ➎ Cut Step dill STB HSS 04-20/8 HC-FE ➊ ➋ ➌ ➍ How to ode: ➊ Step dill ➋Smallest - lagest dilling step ➌ Shank dia ➍ Coating 202 I 3

4 Mounted Points Mounted Points I 1 Bus The Fast Way to the Best Tool Woking fom ➊ Application ➋ Mateial goup ➌ Application vaiants - standad applications - pofessional applications - high-pefomance applications - poblem applications gives you an oveview of suitable bus, otay cuttes, hole saws, hole cuttes and step dills fom the PFERD-pogam and facilitates the selection of the ight tool. ➌ Standad applications ➊ Pocessing tasks Application examples ➋ Mateial goup Page Steel, cast steel, stainless steel (INOX), cast ion HSS otay cuttes Debuing, milling out in pepaation fo build-up welding, machining of welded joints, machining of contous, chamfeing, sinking, cleaning cast mateial Non-feous metals, bass, coppe, bonze, titanium High-tempeatue esistant mateials, nickel based alloys, cobalt based alloys HSS otay cuttes Aluminium of the machinability classifications SOFT, TOUGH, HARD Fo moe infomation, please efe to the PRAXIS PFERD Tools fo Use on Aluminium. HSS otay cuttes Timming, contou milling, cutting out Fibe-einfoced plastics (GRP/CRP) HSS otay cuttes Fine machining, stationay inne concentic milling Steel, cast steel, stainless steel (INOX), cast ion 203 Fo detailed infomation concening mounted points please efe to catalogue 203. Cutting out ound openings Steel, cast steel, stainless steel (INOX), cast ion, non-feous metals, aluminium of the machinability class SOFT, TOUGH, HARD, fibe-einfoced plastics (GRP/CRP) HSS step dill HICOAT 55 HSS hole saws I 202

5 Diamond and CBN Tools 205 Bus The Fast Way to the Best Tool ➌ Pofessional applications ➌ High-pefomance applications ➌ Poblem applications Had to access aeas Tooth chipping / failue Page Page Page Page 202 TC bus with long shank TC bus 6-18 TC bus HICOAT -coatings TC bus fo tough applications Combination bus with extensions 23 TC bus TC bus with long shank TC bus TC bus fo tough applications TC bus HICOAT -coatings Combination bus with extensions 23 TC bus 6-18 TC bus with long shank TC bus 6-18 TC bus fo tough applications TC bus HICOAT -coatings Combination bus with extensions 23 TC bus TC bus HICOAT -coatings Combination bus with extensions 23 TC bus fo GRP/CRP TC bus fo GRP/CRP TC bus TC bus HICOAT -coatings Combination bus with extensions 23 TC mico bus X Fo detailed infomation and odeing data on diamond and CBN Combination bus tools, please efe to catalogue 205. with extensions 23 HSS step dill HICOAT 55 Fo applications with high impact loads and tooth chipping poblems, ou sales consultants will be happy to advise you on an individual basis. Just call ou sales consultant. Ou specialist team fo poductionelated custom tools will be happy to help! HSS hole saws TC hole cuttes Combination HSS hole saws with shank extensions 61 TC hole cuttes I 5

6 Tungsten Cabide Bus PFERD-Cuts and thei Applications Cut 1 (confoms to DIN C) Suitable fo coase machining of light metals, plastics, non-feous metals, steel and cast ion. Cut ALU PLUS Suitable fo coase machining of had aluminium alloys with an Sicontent of > 12% and non-feous metals. High machining pefomance thanks to specially developed tooth geomety. Cut 3 (confoms to DIN MY) Suitable fo high coase stock emoval and good suface finish on cast ion, steel < 60 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys. Cut FVK Suitable fo timming and contou milling of fi be-einfoced plastics GRP and CRP, had ubbe and themoplastics. Thanks to the high level of concentic accuacy, suitable fo use in stationay machines as well as manual applications. These bus with an end cut allow both dilling and cutting tasks to be pefomed. Cut 3 PLUS (confoms to DIN MX) Simila to cut 3, but with coss cut. Suitable fo high coase stock emoval on cast ion, steel < 60 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys. Cut FVKS Simila to cut FVK. Due to the special tooth design, suitable fo smooth milling on machines and obots with high feed ates. These bus with an end cut allow both dilling and cutting tasks to be pefomed. Cut 4 (confoms to DIN MX) Suitable fo machining when a high stock emoval is equied. Ceates shot chips and good suface quality on stainless steels (INOX), steel < 60 HRC, high heatesistant mateials such as e.g. nickel-based alloys, cobalt-based alloys. Cut 3R With exteme impact esistance, these bus also povide a high wap angle >1/3. Suitable fo machining with high stock emoval on cast ion, steel <55 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys. Cut 5 (confoms to DIN F) Cut ALU Suitable fo fi ne debuing of stainless steel (INOX), high heat-esistant mateials such as e.g. nickel based, cobalt based alloys. Suitable fo coase machining with high stock emoval of aluminium and aluminium alloys, light metals, non-feous metals and plastics. Cut 3RS Simila to cut 3R, but with smooth milling behaviou, ceates shote chips. Due to the exteme impact esistance, can also be used with a high wap angle > 1/3 and unde impacting loads. Suitable fo coase machining with high stock emoval on cast ion, steel < 55 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys. Cut MZ Suitable fo fi ne smooth milling of boeholes up to 12 mm and fo vey fi ne machining with high suface quality of mateial hadnesses < 60 HRC. 6 I 202

7 Tungsten Cabide Bus Application Examples and Recommendations PFERD tungsten cabide bus ae designed fo machining mateials of vitually any stength. The pefect combination of tungsten cabide, shape and cut geomety and, if equied, coatings, make this possible. Advantages Recommendations fo use Optimum powe output and RPM of the powe souce (ai-poweed o electic machine, flexible shaft system) ae necessay conditions fo an cost-effective use of tungsten cabide bus. The high concenticity allows the opeato to wok moe safely, educes tool dive wea, povides smooth opeating action, pevents chatte maks, inceases tool life and stock emoval pefomances. Application examples Debuing. Contouing. Milling in pepaation fo build-up welding. Weld dessing. Milling of acute-angled sufaces. Inne contou wok, i.e. peipheal and face milling. Shapes and cuts fo TC bus and HSS otay cuttes We theefoe ecommend that you: Use highest possible speeds. Please obseve ou ecommendations fo speed/cutting speed. Fo stationay use o when countesinking with 360 use of the bu, wok in these instances at RPM o less. Only use igid clamping systems/dives as impacts and chatteing on the tools lead to pematue wea. Do not chose a too small bu clamping depth. In geneal the minimum clamping depth is 2/3 of the shaft. Fo the cost-effective use of bus with a diamete > 6 mm a tool dive output of watts is equied used at the highe cutting speeds. When using bus with coase cuts (e.g. ALU cut), even highe tool dive outputs of watts ae of advantage. The speed can be substantially inceased with low stock emoval (debuing, chamfeing, light suface wok). The DIN Standads Institute uses a specifi c code system to denote the shape (DIN 8032) and cut (DIN 8033) of these bus. The tables compae the shapes and cuts between the PFERD and DIN codes. We ecommend substantially loweing the speed to avoid damage to mateials which do not conduct heat well, such as stainless steel (INOX), titanium alloys etc. Avoid making the shank and tool tun blue. If subjected to excessive tempeatues, the soldeing connection between the bu head and the shank becomes less igid. The head may tea off. The bu contact suface to the wokpiece should not total moe than a thid of the cicumfeence. An excessively lage wap angle > 1/3 pevents smooth milling behaviou. This esults in cut beakage. If an enlacement angle > 1/3 cannot be avoided, we ecommend cuts 3R and 3RS. When machining vey cloying mateials, the use of a suitable lubicant such as cutting oil, gease, keosene, chalk o simila is ecommended, to pevent the cut fom clogging up. 202 Shape PFERD shapes DIN shapes PFERD cuts DIN cuts ZYA ZYA 1 C ZYAS ZYA S 2 (HSS with chip beake) - B - 3 (HSS with chip beake) - KUD KUD 3 MY WRC WRC 3 PLUS MX SPG SPG 4 MX SKM SKM 5 F RBF RBF ALU - KEL KEL ALU PLUS - TRE TRE FVK - WKN WKN FVKS - WKNS WKN S 3R - KSJ KSJ 3RS - KSK KSK MZ - R - - special cut - V - N I 7

8 Tungsten Cabide Bus Tungsten Cabide Bus Cut 1 (confoms to DIN C) Cut 3 (confoms to DIN MY) Cut 3 PLUS (confoms to DIN MX) Cut 4 (confoms to DIN MX) Cut 5 (confoms to DIN F) Recommended otational speed ange To detemine the ecommended cutting speed [m/min], please poceed as follows: ➊ Select the mateial goup that is to be pocessed. ➋ Detemine the type of application. ➌ Select the cut. ➍ Establish the cutting speed ange. To detemine the ecommended otational speed [RPM], please poceed as follows: ➎ Select the equied bu diamete. ➏ The cutting speed ange and the bu diamete detemine the ecommended otational speed ange [RPM]. ➊ Mateial goups ➋ Application ➌ Cut ➍ Cutting speed Non-hadened, Constuction steels, m/min Coase machining = non-heat teated cabon steels, 3 high stock emoval m/min steels up to tool steels, 3 PLUS 1200 N/mm² non-alloyed steels, Fine machining = (< 38 HRC) case-hadened steels, cast steels m/min low stock emoval Steel, cast steel Stainless steel (INOX) Non-feous metals Cast ion Hadened, heat-teated steels exceeding 1200 N/mm² (> 38 HRC) Rust and acid-esistant steels Soft non-feous metals Had non-feous metals High-tempeatue esistant mateials Gey cast ion, white cast ion Tool steels, tempeing steels, alloyed steel, cast steels Austenitic and feitic stainless steels Alu-alloys, bass, coppe, zinc Bonze, titanium/titanium alloys, had alu-alloys (high Si content) Nickel based alloys, cobalt based alloys (aicaft engine and tubine constuction) Cast ion with fl ake gaphite EN-GJL, with nodula gaphite cast ion EN-GJS, white annealed cast ion EN-GJMW, black cast ion EN-GJMB Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Fine machining = low stock emoval 3 3 PLUS m/min m/min m/min 3 3 PLUS m/min m/min m/min m/min m/min 3 PLUS m/min m/min m/min m/min 3 PLUS m/min Example: Tungsten cabide bu, cut 3 PLUS Diamete: 12 mm. Coase machining of non-hadened and nonheat-teated steels. Cutting speed: m/min Rotational speed: RPM ➎ Dia. ➏ Cutting speed [m/min] Rotational Speed [RPM] I 202

9 Tungsten Cabide Bus TC Bus Shank Dia. 3, 6 and 8 mm Cylindical bu accoding to DIN 8032 with cicumfeential cut confoming to DIN Cylindical shape ZYA ZYA 0413/6 C3 PLUS Please state equied cut. Ode No. Cuts Shank PLUS 4 5 Bu x l1 202 Shank ø 3 mm ZYA 0210/ x ZYA 0313/ x ZYA 0607/ x ZYA 0613/ x ZYA 0413/ x ZYA 0616/ x ZYA 0820/ x ZYA 1013/ x ZYA 1020/ x ZYA 1025/ x ZYA 1225/ x ZYA 1625/ x Shank ø 8 mm ZYA 1225/ x ZYA 1625/ x Cylindical bu accoding to DIN 8032 with cicumfeential and end cut confoming to DIN ZYAS 0820/6 C3 PLUS Please state equied cut. Cylindical shape with end cut ZYAS l1 Ode No. Cuts Shank 3 3 PLUS 4 5 Bu x Shank ø 3 mm with end cut ZYAS 0210/ x ZYAS 0313/ x ZYAS 0607/ x ZYAS 0613/ x with end cut ZYAS 0413/ x ZYAS 0616/ x Continued on next page. 202 I 9

10 Tungsten Cabide Bus TC Bus Shank Dia. 3, 6 and 8 mm Cylindical shape with end cut ZYAS Cylindical bu accoding to DIN 8032 with cicumfeential and end cut confoming to DIN ZYAS 0820/6 C3 PLUS Please state equied cut. l1 Continued fom last page. Ode No. Cuts Shank 3 3 PLUS 4 5 Bu x with end cut ZYAS 0820/ x ZYAS 1013/ x ZYAS 1020/ x ZYAS 1025/ x ZYAS 1225/ x ZYAS 1625/ x Shank ø 8 mm with end cut ZYAS 1225/ x Ball shape KUD Ball shape bu accoding to DIN 8032 with cut confoming to DIN KUD 0403/6 C3 PLUS Please state equied cut. Ode No. Cuts Shank PLUS 4 5 Bu x Shank ø 3 mm KUD 0302/ x KUD 0403/ x KUD 0605/ x KUD 0403/ x KUD 0605/ x KUD 0807/ x KUD 1009/ x KUD 1210/ x KUD 1614/ x KUD 2018/ x Shank ø 8 mm KUD 1210/ x KUD 1614/ x KUD 2018/ x I 202

11 Tungsten Cabide Bus TC Bus Shank Dia. 3, 6 and 8 mm Geneal-use shape (combination of cylindical and ball shapes). Cylindical shape with adius end WRC Cylindical shape with adius end accoding to DIN 8032 with cut confoming to DIN WRC 0413/6 C3 PLUS Please state equied cut. 202 Ode No. Cuts Shank PLUS 4 5 Bu x Shank ø 3 mm WRC 0210/ x WRC 0313/ x WRC 0613/ x WRC 0413/ x WRC 0616/ x WRC 0820/ x WRC 1020/ x WRC 1025/ x WRC 1225/ x WRC 1625/ x Shank ø 8 mm WRC 1020/ x WRC 1225/ x WRC 1625/ x Flame shape bu accoding to ISO 7755/8, cut confoming to DIN B 0820/6 C3 PLUS Please state equied cut. Flame shape B Ode No. Cuts Shank 3 3 PLUS 5 Bu x Radius Shank ø 3 mm B 0307/ x ,8 1 4 B 0613/ x ,0 1 6 B 0820/ x , B 1230/ x , B 1635/ x , I 11

12 Tungsten Cabide Bus TC Bus Shank Dia. 3, 6 and 8 mm Pointed tee shape SPG flattened tip Pointed tee shape bu accoding to DIN 8032 with cut confoming to DIN 8033, flattened tip SPG 0618/6 C3 PLUS Please state equied cut. Ode No. Cuts Shank PLUS 4 5 Bu x Shank ø 3 mm SPG 0307/ x SPG 0313/ x SPG 0613/ x SPG 0618/ x SPG 1020/ x SPG 1225/ x SPG 1230/ x SPG 1630/ x Shank ø 8 mm SPG 1020/ x SPG 1225/ x SPG 1630/ x Conical shape with adius end KEL α Conical shape bu with adius end accoding to DIN 8032 and with cut confoming to DIN KEL 1020/6 C3 PLUS Please state equied cut. Ode No. Cuts Shank PLUS 4 5 Bu x Angle a Radius KEL 1020/ x , KEL 1225/ x , KEL 1230/ x , KEL 1630/ x , Shank ø 8 mm KEL 1225/ x , KEL 1230/ x , I 202

13 Tungsten Cabide Bus TC Bus Shank Dia. 3, 6 and 8 mm Conical pointed shape bu accoding to DIN 8032 and cut confoming to DIN 8033, flattened tip. Conical pointed shape SKM SKM 0618/6 C3 PLUS Please state equied cut. flattened tip α 202 Ode No. Cuts Shank PLUS 4 5 Bu x Angle a Shank ø 3 mm SKM 0307/ x SKM 0311/ x SKM 0613/ x SKM 0618/ x SKM 1020/ x SKM 1225/ x Shank ø 8 mm SKM 1225/ x Tee shape with adius end bu accoding to DIN 8032 with cut confoming to DIN Tee shape with adius end RBF RBF 0618/6 C3 PLUS Please state equied cut. Ode No. Cuts Shank PLUS 4 5 Bu x Radius Shank ø 3 mm RBF 0307/ x , RBF 0613/ x ,5 1 6 RBF 0618/ x , RBF 0820/ x , RBF 1020/ x , RBF 1225/ x , RBF 1630/ x , Shank ø 8 mm RBF 1225/ x , RBF 1630/ x , I 13

14 Tungsten Cabide Bus TC Bus Shank Dia. 3, 6 and 8 mm Oval shape TRE Oval bu accoding to DIN 8032 with cut confoming to DIN TRE 0610/6 C3 PLUS Please state equied cut. Ode No. Cuts Shank PLUS 4 5 Bu x Radius Shank ø 3 mm TRE 0307/ x ,2 1 4 TRE 0610/ x ,8 1 6 TRE 0610/ x , TRE 0813/ x , TRE 1016/ x , TRE 1220/ x , TRE 1625/ x , Shank ø 8 mm TRE 1220/ x , TRE 1625/ x , Rim shape N Suitable fo poducing and machining pismshaped keyways. Rim shaped bu, cicumfeential cut is 90 symmetically acute-angled N 2503/8 C3 α l1 Ode No. Cut Shank 3 Bu x Angle a Shank ø 8 mm N 2503/ x N 2506/ x I 202

15 Tungsten Cabide Bus TC Bus Shank Dia. 3, 6 and 8 mm Conical counteboe shape KSK (double ended) Suitable fo counteboing and chamfeing with defined chamfe angles. Conical counteboe shape KSK α Conical bu accoding to DIN 8032 with cut confoming to DIN 8033 with angle (90 ). The KSK 0603/6 (double ended) design is cut and usable on both sides: see pictue left KSK 1608/6 C3 Please state equied cut. flattened tip α 202 Ode No. Cuts Shank 3 5 Bu x Angle a KSK 0603/ x KSK 1005/ x KSK 1608/ x Conical counteboe shape KSJ (double ended) Suitable fo counteboing and chamfeing with defined chamfe angles. Conical counteboe shape KSJ α Conical boe accoding to DIN 8032 with cut confoming to DIN 8033 with pointed angle (60 ). The KSJ 0605/6 (double ended) design is cut and usable on both sides: see pictue left. flattened tip KSJ 0605/6 C3 Please state equied cut. α Ode No. Cuts Shank 3 5 Bu x Angle a KSJ 0605/ x KSJ 1008/ x KSJ 1613/ x I 15

16 Tungsten Cabide Bus TC Bus Shank Dia. 3, 6 and 8 mm Radius bus R R0615/6 R0830/8 R1618/8 Suitable fo the poduction and machining of oute adii and ounded edges. Radius bu with concave shape and special cut, available in two designs: Cylindical with tiple concave contou. With concave shape, tapeed towads shank. Radius bus cannot be e-shapened. Recommendation fo use: The speed ecommendations fo tungsten cabide bus cut 3 ae valid fo adius bus with special cut R 0615/6 special cut Radius bus R R0615/6 d R0830/8 1 R1618/8 Ode No. Cut Shank Special cut Bu x Radius R 0615/ x , Shank ø 8 mm R 0830/ x , R 1618/ x , Concave adius bus V Suitable fo the poduction and machining of oute adii and ounded edges. Concave adius bus V V1015/6 Radius bu with concave end shape, cut confoming to DIN V1015/6 d 3 V1215/6 Radius bus cannot be e-shapened V 1015/6 C3 V1215/6 d 3 l1 l1 V1315/6 V1315/6 d 3 1 l1 Ode No. Cut Shank 3 Bu x ø d 3 Radius Radius 1 V 1015/ x V 1215/ x V 1315/ x , I 202

17 Tungsten Cabide Bus TC Bus Shank Dia. 3, 6 and 8 mm Suitable fo woking on had-to-each, easide edges. Inveted cone bu, tapeing off towads the shank accoding to DIN 8032 with cut confoming to DIN WKNS shape with end cut WKN 1013/6 C3 Please state equied cut. Inveted cone WKN Inveted cone with end cut WKNS α 202 Ode No. Cut Shank 3 3 PLUS 5 Bu x Angle a Shank ø 3 mm without end cut WKN 0307/ x WKN 0607/ x Shank ø 3 mm with end cut WKNS 0307/ x WKNS 0607/ x without end cut WKN 1013/ x WKN 1213/ x WKN 1613/ x TC Bu Sets Includes the most common shapes and dimensions fo geneal applications and equiements. Contents: 15 tungsten cabide bus shank diamete 3 mm, cut 5 1 piece each: ZYA 0210/3 C5 SPG 0307/3 C5 ZYA 0313/3 C5 SKM 0613/3 C5 ZYA 0607/3 C5 RBF 0307/3 C5 ZYA 0613/3 C5 RBF 0613/3 C5 B 0307/3 C5 TRE 0307/3 C5 KUD 0403/3 C5 TRE 0610/3 C5 WRC 0210/3 C5 WKN 0307/3 C5 WRC 0313/3 C5 Set 1501 HM Ode No. Cut Shank 5 Shank ø 3 mm 1501 HM I 17

18 Tungsten Cabide Bus TC Bu Sets Set 1500 HM Ode No. Includes the most common shapes and dimensions fo geneal applications and equiements. Contents: 22 tungsten cabide bus 1 piece each: cut 5, shank diamete 3 mm: ZYAS 0210/3 C5 SPG 0307/3 C5 ZYAS 0313/3 C5 RBF 0307/3 C5 WRC 0210/3 C5 TRE 0307/3 C5 WRC 0313/3 C5 WKN 0307/3 C5 Cut 3 PLUS, 5 1 piece each: cut 3 PLUS, shank diamete 6 mm: ZYAS 0616/6 C3 PLUS WRC 0616/6 C3 PLUS ZYAS 1013/6 C3 PLUS WRC 1225/6 C3 PLUS ZYAS 1225/6 C3 PLUS SPG 0618/6 C3 PLUS KUD 0605/6 C3 PLUS SPG 1020/6 C3 PLUS KUD 0807/6 C3 PLUS SPG 1225/6 C3 PLUS KUD 1210/6 C3 PLUS SKM 0618/6 C3 PLUS KUD 1614/6 C3 PLUS SKM 1020/6 C3 PLUS Shank-ø 3 and 6 mm 1500 HM Set 1506 HM Includes the five most common shapes with bu diamete 6 mm and the univesal cut 3 PLUS. Suitable fo the most common equiements and applications in wokshops. The study plastic box potects the tools fom damage. The tools ae stoed safely in the box with the bus secued at the shanks. Five futhe, empty inset points ae available fo othe bus. Contents: 5 tungsten cabide bus, shank diamete 6 mm: 1 piece each: ZYA 0616/6 C3 PLUS KUD 0605/6 C3 PLUS WRC 0616/6 C3 PLUS SPG 0618/6 C3 PLUS RBF 0618/6 C3 PLUS Ode No. Cut 3 PLUS 1506 HM Set 1512 HM Includes the five most common shapes with bu diamete 12 mm and the univesal cut 3 PLUS. Suitable fo the most common equiements and applications in wokshop aeas. The study plastic box potects the tools fom damage. The tools ae stoed safely in the box with the bus secued at the shanks. Five futhe, empty inset points ae available fo othe bus. Contents: 5 tungsten cabide bus, shank diamete 6 mm: 1 piece each: ZYA 1225/6 C3 PLUS KUD 1210/6 C3 PLUS WRC 1225/6 C3 PLUS SPG 1225/6 C3 PLUS RBF 1225/6 C3 PLUS Ode No. Cut 3 PLUS 1512 HM I 202

19 Tungsten Cabide Bus TC Bus with Long Shank Tungsten cabide bus with long shank (75 an50 mm) Small tungsten cabide bus with long shanks (75 mm) ae pefect fo wok on small hadto-each components. Tungsten cabide bus with long shanks (150 mm) ae ideal fo cost-effective wok in deep, had-to-each places. Tungsten cabide bus with long steel shank (designation SL 75 mm o SL 150 mm) can, if equied, be shotened by the use. Tungsten cabide bus with the designation GL 75 mm ae poduced fom solid metal and can theefoe only be shotened using diamond tools. GL = Total (solid tungsten cabide) SL = Shank (long steel shank) 202 Safety note Not suitable fo obotic and stationay usage. Dange of bending. Only use igid clamping systems/dives. Read the instuctions! = (Please obseve the ecommended RPM!) Safety infomation Recommended RPM When woking with long shank bus, the bu must be in contact with the wokpiece (o inseted in the boe o slot to be machined) befoe the machine is tuned on. As a ule, the tool must emain in contact with the wokpiece fo as long as the machine is unning. Failue to obseve this pocedue may esult in shank failue and hence, an inceased accident isk. Cut 3 PLUS (confoms to DIN MX) If the continuous contact between the tool and the wokpiece is not guaanteed, the ➏ idling speeds stated in the table should not be exceeded. Fo safety easons, dive speeds ➎ with contact to wokpiece equie a eduction in the ecommended standad bu speed fom the speeds stated in the table below. Cut 5 (confoms to DIN F) Poceed as follows: ➊ Detemine the type mateial goup to be machined. ➋ Select application. ➌ Select the cut. ➍ Select the bu diamete. ➎ Fo the ecommended educed speed [RPM] with wokpiece contact, please efe to the ight-hand side of the table. ➊ Mateial goups ➋ Application ➌ Cut Steel, cast steel Stainless steel (INOX) Non-feous metals Cast ion Non-hadened, non-heat teated steels up to 1200 N/mm² (< 38 HRC) Hadened, heat-teated steels exceeding 1200 N/mm² (> 38 HRC) Rust and acid-esistant steels High-tempeatue esistant mateials Gey cast ion, white cast ion Constuction steels, cabon steels, tool steels, non-alloyed steels, case-hadened steels, cast steels Tool steels, tempeing steels, alloyed steels, cast steels Austenitic and feitic stainless steels Nickel based alloys, cobalt based alloys (aicaft engine and tubine constuction) Cast ion with fl ake gaphite EN-GJL, with nodula gaphite cast ion EN-GJS, white annealed cast ion EN-GJMW, black cast ion EN-GJMB Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Fine machining = low stock emoval 3 PLUS 5 3 PLUS 5 3 PLUS 5 3 PLUS 5 3 PLUS 5 Example Tungsten cabide bu, SL 150, cut 3 PLUS, Diamete: 12 mm. Coase machining of non-hadened and nonheat-teated steels. Recommended educed speed with wokpiece contact: RPM ➏ Maximum idling speed [RPM] no contact to the wokpiece ➎ Recommended educed application speed [RPM] with contact to the wokpiece ➍ Shank Dia I 19

20 Tungsten Cabide Bus TC Bus with Long Shank Cylindical shape ZYA Cylindical shape with end cut ZYAS Cylindical bu accoding to DIN 8032 with cicumfeential and end cut acc. DIN GL = Total (solid tungsten cabide) SL = Shank (long steel shank) ZYA 0820/6 C3 PLUS SL 150 Please state equied cut. Ode No. Cut Shank 3 PLUS 5 Shank Bu x Shank ø 3 mm without end cut ZYA 0313/3 GL x ZYA 0613/3 SL x Shank ø 3 mm with end cut ZYAS 0313/3 GL x without end cut ZYA 0820/6 SL x ZYA 1225/6 SL x Ball shape KUD Ball-shaped bu accoding to DIN 8032 with cut confoming to DIN GL = Total (solid tungsten cabide) SL = Shank (long steel shank) l l KUD 0807/6 C3 PLUS SL 150 Please state equied cut. Ode No. Cut Shank 3 PLUS 5 Shank Bu x Shank ø 3 mm KUD 0302/3 GL x KUD 0605/3 SL x KUD 0807/6 SL x KUD 1210/6 SL x I 202

21 Tungsten Cabide Bus TC Bus with Long Shank Cylindical shape with adius end accoding to DIN 8032 with cut confoming to DIN GL = Total (solid tungsten cabide) SL = Shank (long steel shank) WRC 0820/6/6 C3 PLUS SL 150 Please state equied cut. Cylindical shape with adius end WRC Ode No. Cut Shank 3 PLUS 5 Shank Bu x 202 Shank ø 3 mm WRC 0313/3 GL x WRC 0613/3 SL x WRC 0820/6 SL x WRC 1225/6 SL x Flame shape bu accoding to ISO 7755/8 with cut confoming to DIN Flame shape B SL = Shank (long steel shank) B 0820/6 C3 PLUS SL 150 d1 d2 l2 l1 Ode No. Cut Shank 3 PLUS Shank Bu x Radius B 0820/6 SL x B 1230/6 SL x Pointed tee shaped bu accoding to DIN 8032 with cut confoming to DIN 8033, flattened tip. GL = Total (solid tungsten cabide) SL = Shank (long steel shank) SPG 0313/3 C3 PLUS GL 75 Please state equied cut. Pointed tee shape SPG flattened tip Ode No. Cuts Shank 3 PLUS 5 Shank Bu x Shank ø 3 mm SPG 0313/3 GL x SPG 0613/3 SL x I 21

22 Tungsten Cabide Bus TC Bus with Long Shank Tee shape with adius end RBF Tee shape bu accoding to DIN 8032 with cut confoming to DIN GL = Total (solid tungsten cabide) SL = Shank (long steel shank) RBF 0820/6 C3 PLUS SL 150 Please state equied cut. Ode No. Cut Shank 3 PLUS 5 Shank Bu x Radius Shank ø 3 mm RBF 0307/3 GL x , RBF 0613/3 SL x , RBF 0820/6 SL x , RBF 1225/6 SL x , Oval shape TRE Oval bu accoding to DIN 8032 with cut confoming to DIN GL = Total (solid tungsten cabide) SL = Shank (long steel shank) TRE 0813/6 C3 PLUS SL 150 Please state equied cut. Ode No. Cut Shank 3 PLUS 5 Shank Bu x Radius Shank ø 3 mm TRE 0307/3 GL x , TRE 0610/3 SL x , TRE 0813/6 SL x , TRE 1220/6 SL x , I 202

23 Tool Dives Tool Dives I 1 Tungsten Cabide Bus Dive Spindle Extensions Bus (shank 3 and 6 mm) can be extended with spindle extensions. They allow access to had-to-each aeas. The extension is mounted in the collet chuck of the machine (ai-poweed o electic), o in the handpiece of the fl exible shaft. In some applications spindle extensions ae effi cient altenatives to customised bus with long shanks. Safety note Fo safety easons, it is not possible to use spindle extensions in combination with long shank bus. Fo moe safety infomation, please efe to the catalogue 209. = Read the instuctions! Extension SPV S6 fo 3 mm shanks 11, Extension SPV S8 fo 6 mm shanks 13, Extension SPV S8 fo 6 mm shanks M10 x 0,75 Extension SPV SPG 6 fo 6 mm shanks Extension SPV 75-6 S8 fo 6 mm shanks M10 x 0,75 Extension SPV 75-6 SPG 6 fo 6 mm shanks Extension SPV 50-3 S8 fo 3 mm shanks 9, Platzhalte fü Titel 209 Fo detailed infomation and odeing data on dive spindle extensions please efe to catalogue I 23

24 Tungsten Cabide Bus TC Bus HICOAT Advantages Effective chip dischage due to impoved anti-adhesion chaacteistics. Low themal loads. Moe effective poduction by woking at highe speeds. Longe tool life. Coating types Coating HC-FE fo ion and steel mateials Multi-pupose coating fo steel and cast ion. High wea esistance. High esistance against themal changes. Tough coating. Coating HC-HT fo high tempeatue esistant mateials Mainly used fo high tempeatue esistant non-feous metals. Low fiction values, low heat build-up. Good combination of wea and oxidisation esistance. Result: educed chemical wea. Coating HC-NFE fo aluminium and non-feous metals Mainly used fo long-chipping and cloying non-feous metals. Highest standad of stock emoval and tool life. Impoved anti-fiction and anti-adhesion chaacteistics. Note: Nomally, all tungsten bus ae available with coatings. Please ask about altenative models and coatings. Coating HC-FE fo ion and steel mateials Coating HC-HT fo high-tempeatue esistant mateials Coating HC-NFE fo non-feous metals Recommended otational speed ange To detemine the ecommended cutting speed [m/min], please poceed as follows: ➊ Select the mateial goup that is to be machined. ➋ Detemine the type of application. ➌ Select the cut. ➍ Establish the cutting speed ange. To detemine the ecommended otational speed [RPM], please poceed as follows: ➎ Select the equied bu diamete. ➏ The cutting speed ange and the bu diamete detemine the ecommended otational speed ange [RPM]. ➊ Mateial goups ➋ Application ➌ Cut Coating ➍ Cutting speed Steel, cast steel Non-feous metals Non-hadened, non-heat teated steels up to 1200 N/mm² (< 38 HRC) Hadened, heat-teated steels exceeding 1200 N/mm² (> 38 HRC) Soft non-feous metals High-tempeatue esistant mateials Constuction steels, cabon steels, tool steels, non-alloyed steels, casehadened steels, cast steels Coase machining = high stock emoval Tool steels, tempeing steels, alloyed steels, cast steels Alu-alloys, bass, coppe, zinc Nickel based alloys, cobalt based alloys (aicaft engine and tubine constuction) Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval 3 PLUS ALU HC-FE HC-FE HC-NFE m/min m/min m/min m/min 4 HC-HT m/min Cast ion Gey cast ion, white cast ion Cast ion with fl ake gaphite EN-GJL, with nodula gaphite cast ion EN-GJS, white annealed cast ion EN- GJMW, black cast ion EN-GJMB Coase machining = high stock emoval 3 PLUS HC-FE m/min Example Tungsten cabide bu, cut 3 PLUS, Diamete: 12 mm. Coase machining of non-hadened, non-heatteated steels. Cutting speed: m/min Rotational speed: RPM ➎ Dia. ➏ Cutting speed [m/min] Rotational Speed [RPM] I 202

25 Tungsten Cabide Bus TC Bus HICOAT - Coating HC-FE Cylindical bu accoding to DIN 8032 with cicumfeential and end cut confoming to DIN ZYA 0616/6 C3 PLUS HC-FE Cylindical shape ZYA l1 202 Ode No. Cut Coating Coating 3 PLUS colou Shank Bu x ZYA 0616/ HC-FE gold 6 6 x ZYA 1225/ HC-FE gold 6 12 x Cylindical shape with adius end bu DIN 8032 with cut confoming to DIN Cylindical shape with adius end WRC WRC 0616/6 C3 PLUS HC-FE Ode No. Cut Coating Coating 3 PLUS colou Shank Bu x WRC 0616/ HC-FE gold 6 6 x WRC 1225/ HC-FE gold 6 12 x Ball shape bu accoding to DIN 8032 with cut confoming to DIN KUD 0807/6 C3 PLUS HC-FE Ball shape KUD Ode No. Cut Coating Coating 3 PLUS colou Shank Bu x KUD 0807/ HC-FE gold 6 8 x KUD 1009/ HC-FE gold 6 10 x I 25

26 Tungsten Cabide Bus TC Bus HICOAT - Coating HC-FE Pointed tee shape SPG Pointed tee shape bu accoding to DIN 8032 with cut confoming to DIN 8033, flattened tip SPG 1225/6 C3 PLUS HC-FE flattened tip Ode No. Cut Coating Coating 3 PLUS colou Shank Bu x SPG 1225/ HC-FE gold 6 12 x Tee shape with adius end RBF Tee shape bu accoding to DIN 8032 with cut confoming to DIN RBF 1225/6 C3 PLUS HC-FE Ode No. Cut Coating Coating 3 PLUS colou Shank Bu x Radius RBF 1225/ HC-FE gold 6 12 x , I 202

27 Tungsten Cabide Bus TC Bus HICOAT - Coating HC-HT Ball shape bu accoding to DIN 8032 with cut confoming to DIN Ball shape KUD KUD 0302/3 C4 HC-HT d1 l2 l1 d2 202 Ode No. Cut Coating Coating 4 colou Shank Bu x Shank ø 3 mm KUD 0302/ HC-HT silve-gey 3 3 x Tee shape with adius end bu accoding to DIN 8032 with cut confoming to DIN RBF 0613/3 C4 HC-HT Tee shape with adius end RBF Ode No. Cut Coating Coating 4 colou Shank Bu x Radius Shank ø 3 mm RBF 0613/ HC-HT silve-gey 3 6 x , I 27

28 Tungsten Cabide Bus TC Bus HICOAT - Coating HC-NFE Cylindical shape with end cut ZYAS Cylindical bu accoding to DIN 8032 with cicumfeential and end cut ZYAS 1225/6 C ALU HC-NFE l1 Ode No. Cut Coating Coating ALU colou Shank Bu x ZYAS 1225/ HC-NFE black-gey 6 12 x Cylindical shape with adius end WRC Cylindical shape with adius end accoding to DIN WRC 1225/6 C ALU HC-NFE Ode No. Cut Coating Coating ALU colou Shank Bu x WRC 1225/ HC-NFE black-gey 6 12 x Ball shape KUD Ball shape bu accoding to DIN KUD 1210/6 C ALU HC-NFE Ode No. Cut Coating Coating ALU colou Shank Bu x KUD 1210/ HC-NFE black-gey 6 12 x I 202

29 Tungsten Cabide Bus TC Bus HICOAT - Coating HC-NFE Tee shape bu accoding to DIN RBF 1225/6 C ALU HC-NFE Tee shape with adius end RBF 202 Ode No. Cut Coating Coating ALU colou Shank Bu x Radius RBF 1225/ HC-NFE black-gey 6 12 x , Conical shape with adius end accoding to DIN KEL 1230/6 C ALU HC-NFE Conical shape with adius end KEL α Ode No. Cut Coating Coating ALU colou Shank Bu x Angle a Radius EAN KEL 1230/ HC-NFE black-gey 6 12 x , I 29

30 Tungsten Cabide Bus TC Bus fo Tough Applications The 3R and 3RS cuts epesent a new PFERD poduct line designed especially fo tough opeating conditions in dockyads, foundies and on steel constuctions. Advantages Innovative, special cuts poviding exceptional impact esistance. These extemely obust, high-pefomance cut pattens minimise tooth chipping/beakage, splinteing and bu head failues. The 3R and 3RS cuts can be used on mateials up to 55 HRC. These poducts can also be used at low speeds. Cut 3R Coase, aggessive machining, with high stock emoval. Thei extemely high impact esistance means that they ae pefectly suited fo use as long shank vaiants. Available as special poducts with 150 o 200 mm shaft. Developed specifically fo applications involving high impact loads, the new 3R and 3RS cuts ae the latest addition to the existing PFERD ange. Application examples High-impact applications due to long shank design. Heavy-duty applications, due to angled woking. High angle of suface contact. Milling of naow contous. Cut 3RS Coase machining, with smooth milling pefomance. Recommended otational speed ange To detemine the ecommended cutting speed [m/min], please poceed as follows: ➊ Select the mateial goup that is to be machined. ➋ Detemine the type of application. ➌ Select the cut. ➍ Establish the cutting speed ange. To detemine the ecommended otational speed [RPM], please poceed as follows: ➎ Select the equied bu diamete. ➏ The cutting speed ange and the bu diamete detemine the ecommended otational speed ange [RPM]. ➊ Mateial goups ➋ Application ➌ Cut ➍ Cutting speed Steel, cast steel Non-hadened, non-heat teated steels up to 1200 N/mm² (< 38 HRC) Hadened, heatteated steels exceeding 1200 N/mm² (> 38 HRC) Constuction steels, cabon steels, tool steels, non-alloyed steels, case-hadened steels, cast steels Coase machining = high stock emoval with impact load Tool steels, tempeing steels, alloyed steels, cast steels 3R 3RS 3R 3RS m/min m/min Non-feous metals High-tempeatue esistant mateials Nickel based alloys, cobalt based alloys (aicaft engine and tubine constuction) Coase machining = high stock emoval with impact load 3R 3RS m/min Cast ion Gey cast ion, white cast ion Cast ion with fl ake gaphite EN-GJL (GG), with nodula gaphite cast ion EN-GJS (GGG), white annealed cast ion EN-GJMW (GTW), black cast ion EN-GJMB (GTS) Coase machining = high stock emoval with impact load 3R 3RS m/min Example Tungsten cabide bu, cut 3R, Diamete 12 mm. Coase machining of non-hadened, non-heat teated steels. Cutting speed: m/min Rotational speed: RPM ➏ Cutting speed [m/min] ➎ Dia. RPM I 202

31 Tungsten Cabide Bus TC Bus fo Tough Applications Cylindical bu accoding to DIN 8032 with cicumfeential and end cut. Cylindical shape with end cut ZYAS ZYAS 0820/6 C3R l1 202 Ode No. Cut Shank 3R Bu x ZYAS 0820/ x ZYAS 1020/ x Shank ø 8 mm ZYAS 1225/ x Flame shape bu accoding to ISO 7755/ B 0820/6 C3R Flame shape B Ode No. Cut Shank 3R Bu x Radius B 0820/ x , B 1230/ x , Shank ø 8 mm B 1230/ x , I 31

32 Tungsten Cabide Bus TC Bus fo Tough Applications Ball shape KUD Ball shape bu accoding to DIN KUD 1210/6 C3R Ode No. Cut Shank 3R Bu x KUD 1210/ x Shank ø 8 mm KUD 1210/ x KUD 1614/ x Cylindical shape with adius end WRC Geneal-use shape, combination of cylindical and ball shapes accoding to DIN WRC 0820/6 C3R Please state equied cut. Ode No. Cuts Shank 3R 3RS Bu x WRC 0820/ x WRC 1020/ x WRC 1225/ x Shank ø 8 mm WRC 1225/ x I 202

33 Tungsten Cabide Bus TC Bus fo Tough Applications Pointed tee shape accoding to DIN SPG 1020/6 C3R Please state equied cut. Pointed tee shape SPG flattened tip 202 Ode No. Cuts Shank 3R 3RS Bu x SPG 1020/ x SPG 1225/ x Shank ø 8 mm SPG 1225/ x SPG 1625/ x Tee shape bu accoding to DIN RBF 0820/6 C3R Please state equied cut. Tee shape with adius end RBF Ode No. Cuts Shank 3R 3RS Bu x Radius RBF 0820/ x , RBF 1020/ x , RBF 1225/ x , Shank ø 8 mm RBF 1225/ x , I 33

34 Tungsten Cabide Bus TC Bus fo Tough Applications Conical shape with adius end KEL Conical shape with adius end accoding to DIN KEL 1225/6 C3R α Ode No. Cut Shank 3R Bu x Angle a Radius KEL 1225/ x , Shank ø 8 mm KEL 1225/ x , Oval shape TRE Oval bu accoding to DIN TRE 1016/6 C3R Please state equied cut. Ode No. Cuts Shank 3R 3RS Bu x Radius TRE 1016/ x , TRE 1220/ x , Shank ø 8 mm TRE 1220/ x , I 202

35 Tungsten Cabide Bus TC Bus fo ALU/Non-Feous Metals Application examples Recommendations fo use PFERD has futhe developed the ALU cut especially fo stock emoval of aluminium. This cut is chaacteised by its high stock emoval pefomance on all aluminium mateials. Contouing. Boe debuing. Milling in pepaation of build-up welding. Suitable fo milling wok (debuing, weld dessing, contouing etc.) Also suitable fo wok on small and miniatue components in mould, machine and model constuction. Advantages of ALU cut Reduces mateial adhesion. Long tool life. Lage chip volume and high stock emoval pefomance. Can be used with cutting ates of up to m/min. Smooth unning. The use of ginding oil pevents chips adheing duing wok on soft aluminium alloys. This inceases the tool life and impoves the finish of the wokpiece. Refe to catalogue 204 fo detailed infomation and ode data fo ginding oil 412 ALU. Advantages of ALU PLUS cut Mainly used fo coase stock emoval of non-feous metals, bass, coppe, had aluminium alloys, plastics, fibe-einfoced plastics and ubbe. 202 Note You can find the coated tungsten cabide ALU cut unde tungsten cabide bus HICOAT, coating HC-NFE, on pages Cut ALU Cut ALU PLUS Please efe to the PRAXIS PFERD Tools fo Use on Aluminium fo instuctions and futhe infomation on woking with aluminium. Recommended otational speed ange To detemine the ecommended cutting speed [m/min], please poceed as follows: ➊ Select the mateial goup that is to be pocessed. ➋ Detemine the type of machining. ➌ Select the cut. ➍ Establish the cutting speed ange. To detemine the ecommended otational speed [RPM], please poceed as follows: ➎ Select the equied bu diamete. ➏ The cutting speed ange and the bu diamete detemine the ecommended otational speed ange [RPM]. ➊ Mateial goups ➋ Application ➌ Cut ➍ Cutting speed Non-feous metals Plastics and othe mateials Soft non-feous metals Had non-feous metals Alu-alloys, bass, coppe, zinc Fibe-einfoced plastics (GRP/CRP) themoplastics, had ubbe Bonze, titanium, had aluminium alloys (high Si content) Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Fine machining = low stock emoval Coase machining = high stock emoval Fine machining = low stock emoval ALU ALU PLUS ALU ALU ALU PLUS ALU ALU ALU PLUS ALU m/min m/min m/min m/min m/min m/min m/min m/min m/min Example Tungsten cabide bu, ALU cut Diamete: 12 mm Coase machining of hadened non-feous metals, e.g. bonze. Cutting speed: m/min Rotational speed: RPM ➏ Cutting speed [m/min] ➎ Dia. Rotational Speed [RPM] I 35

36 Tungsten Cabide Bus TC Bus fo ALU/Non-Feous Metals Cylindical shape ZYA Cylindical shape with end cut ZYAS Cylindical bu accoding to DIN 8032 with cicumfeential and end cut ZYAS 0616/6 C ALU l1 Ode No. Cut Shank ALU ALU PLUS Bu x Shank ø 3 mm with end cut ZYAS 0313/ x ZYAS 0613/ x with end cut ZYAS 0616/ x ZYAS 1020/ x ZYAS 1225/ x ZYAS 1625/ x Shank ø 8 mm with end cut ZYAS 1225/ x without end cut ZYA 0616/ x ZYA 1225/ x Shank ø 8 mm without end cut ZYA 1225/ x Ball shape KUD Ball shape bu accoding to DIN KUD 1210/6 C ALU Please state equied cut. Ode No. Cuts Shank ALU ALU PLUS Bu x Shank ø 3 mm KUD 0302/ x KUD 0605/ x KUD 0807/ x KUD 1210/ x KUD 1614/ x Shank ø 8 mm KUD 1210/ x I 202

37 Tungsten Cabide Bus TC Bus fo ALU/Non-Feous Metals Geneal-use shape, combination of cylindical and ball shapes. Cylindical shape with adius end accoding DIN Cylindical shape with adius end WRC WRC 0616/6 C ALU Please state equied cut. 202 Ode No. Cuts Shank ALU ALU PLUS Bu x Shank ø 3 mm WRC 0313/ x WRC 0613/ x WRC 0616/ x WRC 1225/ x WRC 1625/ x Shank ø 8 mm WRC 1225/ x Tee shape bu accoding to DIN RBF 0618/6 C ALU Tee shape with adius end RBF Ode No. Cut Shank ALU Bu x Radius Shank ø 3 mm RBF 0313/ x , RBF 0613/ x ,5 1 6 RBF 0618/ x , RBF 1225/ x , RBF 1630/ x , Shank ø 8 mm RBF 1225/ x , I 37

38 Tungsten Cabide Bus TC Bus fo ALU/Non-Feous Metals Conical shape with adius end KEL α Conical shape bu with adius end accoding to DIN KEL 1230/6 C ALU Please state equied cut. Ode No. Cuts Shank ALU ALU PLUS Bu x Angle a Radius KEL 1020/ x , KEL 1230/ x , KEL 1630/ x , Shank ø 8 mm KEL 1230/ x , KEL 1630/ x , I 202

39 Tungsten Cabide Bus TC Bus fo GRP/CRP FVK Suitable fo timming and contou milling of fibe-einfoced plastics GRP and CRP, had ubbe and themoplastics. Thanks to the high level of concentic accuacy it is suitable fo use on stationay machines and hand-held applications. The end cut allows both dilling and milling wok to be caied out. FVKS Simila to the FVK cut. Due to its special tooth design it is suitable fo use on machines and obots with high feed ates, as its smooth milling behaviou ceates a bu fee edge. Bus with end cut allow both dilling and milling tasks to be pefomed. 202 Cut FVK Cut FVKS Tungsten cabide bus with both FVK and FVKS cuts ae suitable fo timming and contou milling of a wide ange of glass and cabon-fibe einfoced plastics (GRP/CRP). Advantages The special cutting geomety allows high feed ates due to the low esistance. The end cut (BS) allows penetation into solid mateial, i.e. dilling and cutting in one wok step. Application examples Timming. Contou milling. Poduction of cut-outs. Debuing. Recommended uses When pocessing themoplastics, the speed should be set to avoid the mateial melting and clogging the bu. Recommended otational speed ange To detemine the ecommended cutting speed [m/min], please poceed as follows: ➊ Select the mateial goup that is to be machined. ➋ Detemine the type of application. ➌ Select the cut. ➍ Establish the cutting speed ange. To detemine the ecommended otational speed [RPM], please poceed as follows: ➎ Select the equied bu diamete. ➏ The cutting speed ange and the bu diamete detemine the ecommended otational speed ange [RPM]. ➊ Mateial goups ➋ Application ➌ Cut ➍ Cutting speed Plastics and othe mateials Fibe-einfoced plastics (GRP/CRP), themoplastics, had ubbe, wood Coase machining = high stock emoval Fine machining = low stock emoval FVK FVKS m/min Example Bu, FVK cut Diamete: 8 mm. Coase machining of plastics. Cutting speed: m/min Rotational speed: RPM ➎ Dia. ➏ Cutting speed [m/min] Rotational Speed [RPM] I 39

40 Tungsten Cabide Bus TC Bus fo GRP/CRP Tungsten cabide bus fo GRP and CRP special end cut These tungsten cabide bus fo wok on GRP (glass fibe einfoced plastic) and CRP (cabon fibe einfoced plastic) ae poduced specially fo use on fibe einfoced plastics. These special cut types give extemely high stock emoval ates. The special end cut allows good penetation into solid mateial, allowing dilling and milling in one opeation. Available in two shank diametes and bu dimensions. Wokpiece mateials: Glass and cabon fibe-einfoced (GRP, CRP) plastics Industy / taget goup: Plastic and ubbe pocessing industy ZYA 0625 BS/6 C FVK Please state equied cut. Ode No. Cuts Shank FVK FVKS Bu x ZYA 0625BS/ x Shank ø 8 mm ZYA 0825BS/ x I 202

41 Tungsten Cabide Bus TC Mico Bus X Mico bus X ae pefectly suited fo delicate wok in manual and machine applications. Due to thei special cut, they achieve a high-quality finish and ae excellent fo wok on vey had mateials. Advantages with hand-held tool dives These poducts poduce a high-quality finish. In compaison to vitified-bond mounted points, they maintain thei shape fo the tool life. Advantages with stationay machine tool dives These poducts achieve as pecise and as good a suface finish as vitified-bond mounted points. No diamete loss due to wea. They have a highe stock emoval than vitified-bond mounted points. Tool changes ae seldom equied due to extended tool life. 202 Recommended otational speed ange To detemine the ecommended cutting speed [m/min], please poceed as follows: ➊ Select the mateial goup that is to be pocessed. ➋ Detemine the type of application. ➌ Select the cut. ➍ Establish the cutting speed ange. To detemine the ecommended otational speed [RPM], please poceed as follows: ➎ Select the equied bu diamete. ➏ The cutting speed ange and bu diamete detemine the otational speed ange [RPM]. Cut MZ ➊ Mateial goups ➋ Application ➌ Cut ➍ Cutting speed Steel, cast steel Non-hadened, non-heat-teated steels up to 1200 N/mm² (< 38 HRC) Hadened, heatteated steels exceeding 1200 N/mm² (> 38 HRC) Constuction steels, cabon steels, tool steels, non-alloyed steels, case-hadened steels, cast steels Tool steels, tempeing steels, alloyed steels, cast steels Fine machining = low stock emoval MZ m/min m/min Stainless steel (INOX) Rust and acidesistant steels Austenitic and feitic stainless steels Fine machining = low stock emoval MZ m/min Non-feous metals Had non-feous metals High-tempeatue esistant mateials Bonze, titanium, titanium alloys, had aluminium alloys (high Si content) Nickel based alloys, cobalt based alloys (aicaft engine and tubine constuction) Fine machining = low stock emoval MZ m/min m/min Cast ion Gey cast ion, white cast ion Cast ion with fl ake gaphite EN-GJL, with nodula gaphite/ductile gaphite ion EN-GJS, white annealed cast ion EN-GJMW, black cast ion EN-GJMB Fine machining = low stock emoval MZ m/min Example Mico bu, cut MZ Diamete: 10 mm. Fine finish milling of non-hadened, non-tempeed steels. Cutting speed: m/min Rotational speed: RPM ➎ Dia. ➏ Cutting speed [m/min] Rotational Speed [RPM] I 41

42 Tungsten Cabide Bus TC Mico Bus X Mico bus X X 0204 X 0408 X 0610 X 0810 X 1010 Cylindical bus simila to DIN 8032 (shape ZYA) with special cut. Recommendation fo use: Manual application Fine machining. Vey fine cleaning wok. Coections in tool and mould constuction. Shapening of cutting tools. Recommendations fo use: Machine application The bu diamete should total 75 to 80 % of the cente hole diamete. Nomally, mateial hadness gades of max. 50 HRC can easily be woked on using this poduct. Please cay out appopiate tials befoe using them on hade mateials. Effective boe size up to max. 12 mm diamete. Only use igid spindles. Obseve the tue unning of the clamping system. Feed speed ate fo stationay use: fo soft mateials mm/min, fo had mateials mm/min. Chip depth: fo soft mateials 0,08 to 0,13 mm, fo had mateials 0,008 to 0,013 mm. Wok is geneally caied out counteotationally X 0204/3 C MZ Ode No. Cut Shank Mico cut Bu x Tool spindle at ight [RPM] Wokpiece at left [RPM] Shank ø 3 mm X 0204/3 MZ ,5 x X 0408/3 MZ x X 0610/6 MZ x X 0810/6 MZ x X 1010/6 MZ x I 202

43 HSS Rotay Cuttes PFERD-Cuts and thei Applications Safety ecommendations HSS otay cuttes ae paticulaly suitable fo debuing, chamfeing, fettling and wok on aluminium due to thei special tooth geomety and high poduction quality. They also povide cost-effective benefits on low-pefomance machines at low speed anges. Advantages Highly-aggessive. Can be used at low speeds. High stock emoval in shote time. Application examples Debuing. Contouing. Milling of acute-angled sufaces. Inne contou wok, i.e. peipheal and face milling. Recommendations fo use Fo applications whee high speeds ae not available. The toughness of the high-pefomance high-speed steel (HSS) makes the tooth cutting pocess extemely stable. Recommended RPM The ecommended speeds and cutting speeds of cut 5 can be used fo HSS cuttes with special cut, with the exception of antennae and light metal cuttes. The speeds and cutting speeds specially adapted fo these tools ae to be found on pages If only a small pat of the otay cutte head is used then the ecommended speed can be inceased accodingly. 202 = Wea eye potection! = Wea heaing potection! Read the instuctions! = (Please obseve the ecommended RPM!) Cut ALU Suitable fo machining soft non-feous metals, bass, coppe, aluminium alloys, plastics, fibe-einfoced plastics and ubbe. RPM ange depends on the otay cutte diamete to RPM. Cut 3 with chip beake Suitable fo machining steel, cast steel and cast ion mateials. Also suitable fo fi ne machining e.g. debuing steel, cast steel and cast ion mateials. RPM ange depends on the otay cutte diamete to RPM. Cut 1 without chip beake Suitable fo machining steel, cast steel and stainless steel (INOX). RPM ange depends on the otay cutte diamete to RPM. Cut 5 without chip beake Suitable fo fi ne machining e.g. debuing steel, cast steel and cast ion mateials. RPM ange depends on the otay cutte diamete to RPM. Cut 2 with chip beake Suitable fo machining steel, cast steel and cast ion mateials. Also suitable fo fi ne machining e.g. debuing steel, cast steel and cast ion mateials, non-feous metals and plastics. RPM ange depends on the otay cutte diamete to RPM. 202 I 43

44 HSS Rotay Cuttes HSS Rotay Cuttes Cut Alu Cut 1 without chip beake Cut 2 with chip beake Cut 3 with chip beake Cut 5 without chip beake Recommended otational speed ange To detemine the ecommended cutting speed [m/min], please poceed as follows: ➊ Select the mateial goup that is to be machined. ➋ Detemine the type of application. ➌ Select the cut. ➍ Establish the cutting speed ange. To detemine the ecommended otational speed [RPM], please poceed as follows: ➎ Select the equied cutte diamete. ➏ The cutting speed ange and the cutte diamete detemine the ecommended otational speed ange [RPM]. ➊ Mateial goups ➋ Application ➌ Cut ➍ Cutting speed Steel, cast steel Non-hadened, non-heat teated steels up to 1200 N/mm² (< 38 HRC) Constuction steels, cabon steels, tool steels, non-alloyed steels, case-hadened steels, cast steels Coase machining = high stock emoval Fine machining = low stock emoval m/min m/min m/min Stainless steel (INOX) Rust and acid-esistant steels Austenitic and feitic stainless steels Coase machining = high stock emoval Fine machining = low stock emoval m/min m/min m/min Non-feous metals Soft non-feous metals Alu-alloys, bass, coppe, zinc Coase machining = high stock emoval Fine machining = low stock emoval ALU m/min m/min Cast ion Gey cast ion, white cast ion Cast ion with fl ake gaphite EN-GJL, with nodula gaphite cast ion EN-GJS, white annealed cast ion EN-GJMW, black cast ion EN-GJMB Coase machining = high stock emoval Fine machining = low stock emoval m/min m/min Plastics and othe mateials Fibe-einfoced themoplastics, duoplastics, had ubbe, wood Coase machining = high stock emoval Fine machining = low stock emoval ALU m/min m/min m/min Example: HSS otay cutte, cut 2 Diamete: 12 mm. Rough chipping of non-hadened, non-tempeed steels. Cutting speed: m/min Rotational speed: RPM ➏ Cutting speed [m/min] ➎ Dia Rotational Speed [RPM] 1, , , , , , , , , , , , I 202

45 HSS Rotay Cuttes HSS Rotay Cuttes Shank Dia. 6 mm Cylindical shape otay cutte with end cut HSS A 0413ST/6 C3 Please state equied cut. Cylindical shape with end cut A ST d1 l2 l1 d2 202 Ode No. Cuts Shank ALU Bu x HSS A 0413ST/ x HSS A 0616ST/ x HSS A 0820ST/ x HSS A 1013ST/ x HSS A 1020ST/ x HSS A 1225ST/ x HSS A 1625ST/ x Flame shape otay cutte HSS B 0820/6 C3 Flame shape B d1 d2 l2 l1 Ode No. Cut Shank 3 Bu x Radius HSS B 0820/ x , HSS B 1230/ x , HSS B 1635/ x , I 45

46 HSS Rotay Cuttes HSS Rotay Cuttes Shank Dia. 6 mm Cylindical shape with adius end C Cylindical shape otay cutte with adius end HSS C 0413/6 C3 Please state equied cut. d1 d2 l2 l1 Ode No. Cuts Shank ALU Bu x HSS C 0413/ x HSS C 0616/ x HSS C 0820/ x HSS C 1020/ x HSS C 1225/ x HSS C 1625/ x Tee shape with adius end H Tee-shaped otay cutte with adius end HSS H 0618/6 C3 d1 d2 l2 l1 Ode No. Cut Shank 3 Bu x Radius HSS H 0618/ x , HSS H 0820/ x , HSS H 1020/ x , HSS H 1225/ x , HSS H 1630/ x , I 202

47 HSS Rotay Cuttes HSS Rotay Cuttes Shank Dia. 6 mm Pointed tee shape otay cutte HSS K 0618/6 C1 Please state equied cut. Pointed tee shape K flattened tip d1 l2 l1 d2 202 Ode No. Cuts Shank ALU Bu x HSS K 0618/ x HSS K 1020/ x HSS K 1225/ x HSS K 1230/ x HSS K 1630/ x Ball-shaped otay cutte HSS F 0403/6 C1 Please state equied cut. Ball shape F d1 d2 l2 l1 Ode No. Cuts Shank Bu x HSS F 0403/ x HSS F 0605/ x HSS F 0807/ x HSS F 1009/ x HSS F 1210/ x HSS F 1614/ x I 47

48 HSS Rotay Cuttes HSS Rotay Cuttes Shank Dia. 6 mm Conical pointed shape G Conical pointed otay cutte HSS G 0618/6 C1 Please state equied cut. flattened tip α d1 d2 l2 l1 Ode No. Cuts Shank Bu x Angle a HSS G 0618/ x HSS G 1020/ x HSS G 1225/ x Conical shape with adius end L Conical shape otay cutte with adius end HSS L 1020/6 C3 Please state equied cut. α d1 d2 l2 l1 Ode No. Cuts Shank ALU 2 3 Bu x Angle a Radius HSS L 1020/ x , HSS L 1225/ x , HSS L 1230/ x , HSS L 1630/ x , I 202

49 HSS Rotay Cuttes HSS Rotay Cuttes Shank Dia. 6 mm Oval shape otay cutte HSS O 0610/6 C3 Please state equied cut. Oval shape O d1 d2 202 l2 l1 Ode No. Cuts Shank ALU Bu x Radius HSS O 0610/ x , HSS O 1016/ x HSS O 1220/ x HSS O 1625/ x , Inveted cone otay cutte, tapeing off towads the shank, with end cut HSS W 1213/6 C3 Inveted cone shape W with end cut α d1 d2 l2 l1 Ode No. Cut Shank 3 Bu x Angle a HSS W 1213ST/ x I 49

50 HSS Rotay Cuttes HSS Rotay Cuttes, Special Shapes Special shapes shank 6 mm Rotay cuttes in fou special shapes with shank 6 mm. Pefectly suited fo divese milling wok due to diffeent shapes HSS 64/6 C3 HSS 45/6 HSS 55/6 HSS 63/6 HSS 64/6 Ode No. Cut Shank 3 Bu x Max. bu Min. bu Angle a HSS 45/ x HSS 55/ x HSS 63/ x HSS 64/ x HSS antenna cutte Conical cutte in special cut with shank 8 mm. Application: Stepless milling Enlaging boes and holes, e.g. antenna mounting holes in ca bodies Recommendation fo use: Speed ange RPM To be used fo smallest bu, e.g. sheet edge wok max RPM. α d1 d2 l2 l1 Ode No. Cut Shank Special cut Bu x Max. bu Min. bu HSS 104/ x Angle a HSS edge timming cutte d1 l2 l1 d2 With thei thee identical cutting aeas, these HSS edge timming cuttes povides theein-one vesatility and achieve a much longe sevice life. Cylindical otay cutte with tiple, concave contou in special cut with shank 6 mm. Application: Edge beaking to a defined adius Recommendation fo use: Cutting speed ange m/min, Speed ange RPM. Fo use on smallest bu, e.g. sheet edge wok max RPM. Ode No. Cut Shank Special cut Bu x Max. bu Min. bu Radius HSS 156/ x ,5 5, I 202

51 HSS Rotay Cuttes HSS Rotay Cuttes, Special Shapes Vesatile otay cuttes fo geneal use on aluminium, simila to tee shape. Available in two diffeent special cuts with female thead M10. Recommendation fo use: Fo wok on soft non-feous metals Cutting speed ange m/min Speed ange RPM Fo wok on aluminium applications up to max RPM. Odeing note: HSS 120 is deliveed with chip beake HSS 119 M10 special cut HSS aluminium cuttes with female thead HSS 119 HSS Ode No. Cut Max. Special cut bu Bu x Inside thead DIN Suitable holde HSS 119 M M10 6/10, 8/ HSS 120 M M10 6/10, 8/ Abos Suitable fo tools with female thead M BO 6/10 Abo fo tools with female thead Ode No. EAN Shank Shank Thead (DIN) BO 6/ M BO 8/ M HSS Engaving Cuttes Shank Dia. 6 mm Fo fine-machining small and had-to-each places. Available in special cut, diffeent head shapes and dimensions /6 special cut HSS engaving cuttes 301/6 305/6 306/6 307/6 311/6 Ode No. Cut Shank Special cut Shank Bu x 301/ ,0 x 2, / ,0 x 4, / ,0 x 4, / ,0 x 4, / ,0 x 5, Angle a 202 I 51

52 HSS Rotay Cuttes HSS Rotay Cutte Sets Set 81 HSS The tools ae kept clean, potected, secued and neatly aanged in a non-beakable plastic box. Contents: 10 HSS otay cuttes 1 piece each: HSS A 0616 ST/6 C3 HSS K 0618/6 C3 HSS A 1013 ST/6 C3 HSS K 1230/6 C3 HSS A 1225/6 C3 HSS K 1630/6 C3 HSS C 0616/6 C3 HSS F 1210/6 C3 HSS C 1225/6 C3 HSS L 1630/6 C3 Ode No. Cut Shank 3 81 HSS Set 82 HSS The tools ae kept clean, potected, secued and neatly aanged in a non-beakable plastic box. Contents: 10 HSS otay cuttes 1 piece each: HSS A 1013 ST/6 C3 HSS L 1020/6 C3 HSS A 1625 ST/6 C3 HSS L 1630/6 C3 HSS K 1630/6 C3 HSS O 1625/6 C3 HSS F 1614/6 C3 HSS W 1220/6 C3 HSS G 1020/6 C3 HSS 45/6 C3 Ode No. Cut Shank 3 82 HSS Set 83 HSS The tools ae kept clean, potected and neatly aanged in a plastic box with tanspaent lid. Contents: 18 HSS otay cuttes 1 piece each: HSS A 0616 ST/6 C3 HSS F 1210/6 C3 HSS A 1225/6 C3 HSS F 1614/6 C3 HSS C 0616/6 C3 HSS G 0618/6 C3 HSS C 1225/6 C3 HSS G 1225/6 C3 HSS K 0618/6 C3 HSS O 0610/6 C3 HSS K 1225/6 C3 HSS O 1220/6 C3 HSS K 1230/6 C3 HSS 55/6 C3 HSS F 0403/6 C3 HSS 63/6 C3 HSS 0807/6 C3 HSS 64/6 C3 Ode No. Cut Shank 3 83 HSS I 202

53 HSS Rotay Cuttes HSS Finishing Cuttes Shank Dia. 3 mm Fo fine-machining small and had-to-each places Available with special cut, in nine diffeent head shapes, and a wide ange of dimensions, 3 mm shank, shank 30 mm /3 special cut 202 Ode No. Cut Shank Special cut Bu x Angle a Radius 906/ ,0 x 4,2 34, / ,0 x 5,5 35, / ,6 x 2,8 32, / ,3 x 4,0 34, / ,2 x 5,6 35, / ,0 x 7,0 37, / ,0 x 8,7 38, / ,0 x 10,5 40, / ,0 x 14,0 44, Ode No. Cut Shank Special cut Bu x Angle a Radius 941/ ,6 31, / ,3 32, / ,2 33, / ,0 34, / ,0 35, / ,0 36, / ,0 37, / ,0 38, / ,0 x 2,0 32,0-9, / ,0 x 2,5 32,5-11, / ,0 x 3,0 33, / ,0 x 3,5 33,5-15, I 53

54 HSS Rotay Cuttes HSS Finishing Cuttes Shank Dia. 3 mm Fo fine-machining small and had-to-each places. Available with special cut, in nine diffeent head shapes, and a wide ange of dimensions, 3 mm shank, shank 30 mm. Odeing note: HSS finishing cuttes 985 and 987 ae supplied with chip beakes /3 special cut Ode No. Cut Shank Special cut Bu x Angle a Radius 961/ ,0 x 2,0 32,0-1, / ,0 x 2,3 32,3-1, / ,0 x 2,6 32,6-1, / ,0 x 3,0 33,0-1, / ,0 x 1,0 31, / ,0 x 1,0 31, / ,0 x 1,0 31, / ,0 x 10,0 40, / ,0 x 10,0 40, / ,0 x 10,0 40, / ,0 x 12,0 42, Set 84 HSS Suitable fo fine stock emoval on small and had-to-each places. The tools ae kept clean, potected and neatly aanged in a plastic box with tanspaent lid. Contents: 15 HSS finishing cuttes 1 piece each: Ode No. Cut Shank Special cut 84 HSS I 202

55 HSS Step Dill HICOAT Application Examples and Recommendations Robust high-pefomance tool fo bu-fee dilling and debuing of sheets, pipes and pofiles. Mateials up to a mateial thickness of 4 mm can be dilled and debued in a labousaving manne in one pocedue. The highquality coating is esistant against wea and suitable fo divese applications with steel and cast ion, stainless steel (INOX), non-feous metals, themoplastics and duoplastics. Advantages The deep-cut chip flute contibutes to the extemely smooth unning and high cutting pefomance. The high-quality dill tip ensues easy centing and dilling. The tool tape facilitates pulling back fom dilled plates. Chips which do not beak ae cleanly emoved as with a spial dill. Built-up edges and cold welding on the blades ae pevented. Recommendations fo use The HSS step dill HICOAT is used on sheets, pipes and pofiles with a maximum mateial thickness of 4 mm. Cutting oil o compessed ai can be used as coolant/lubicant. Please efe to the table fo the ecommended speed anges. 202 Steel, cast steel up to 700 N/mm² Steel, cast steel between 700 N/mm² and N/mm² Stainless steel (INOX) Cast ion Non-feous metals Fibe einfoced plastics (GRP/CRP), themoplastics Step Recommended [RPM] HSS Step Dill HICOAT Shank dimensions STB HSS 04-20/8 HC-FE HSS step dill HICOAT 10 8 Ode No. EAN No. of dill steps Dill bit diamete ange Shank Shank Head STB HSS 04-20/8 HC-FE STB HSS 04-30/10 HC-FE I 55

56 HSS Hole Saws Application Examples and Recommendations Safety ecommendations When using shank extensions, the ecommended hole saw speed anges must not be exceeded. Risk of accidents! Hole saws, made of shatte-poof and tough HSS bimetal ae used on dilling machines and hand-held dills. Advantages Cost-effective sawing of ound cut outs. Can be used on divese mateials such as alloy and non-alloy steels, stainless steel (INOX) please obseve ecommended use cast ion, aluminium, coppe, bonze, bass, wood, plastics etc. Hole saws have an altenating tooth pitch which pevents chatteing duing sawing. PFERD offes a ange of the most common HSS hole saws in sets fo tadesmen, fittes, electicians and mechanics. Hole saws ae cented and guided via the HSS pilot dill (supplied with compession sping fo impoved ejection of the sawn mateial). Recommendations fo use The pilot dill is clamped in the hole saw shank and should poject at least 3 mm (1/8 ) ove the hole saw teeth. When sawing metal, use a high-quality cutting oil. The cutting oil facilitates smooth unning and ens the hole saw life. Exceptions: Do not use cutting oil when woking on cast ion. When woking on aluminium add keosene instead of cutting oil. HSS hole saws ae suitable fo wok on stainless steel (INOX). To avoid coosion, paticles esulting duing wok must be emoved. We ecommend eithe mechanical o chemical cleaning (etching/polishing etc.) All teeth should be applied evenly. Avoid swinging movements duing sawing to avoid tooth beaks. Avoid oveheating the hole saw. = Wea eye potection! Read the instuctions! = (Please obseve the ecommended RPM!) Application examples fo HSS hole saws and TC hole cuttes ø Application examples 25,0 Plumbing and heating pipes 30,0 Plumbing and heating pipes 32,0 Sink fittings 32 mm 35,0 Sanitay and heating pipes, hollow wall junction boxes, halogen spots 40,0 Sanitay dain pipes 45,0 Wate and heating pipes 50,0 Wate and heating pipes, insulated 55,0 Built-in lights 55 mm 60,0 Built-in lights 60 mm ø Application examples 65,0 Pattess boxes 65 mm (e.g. powe sockets) 68,0 Pattess boxes 68 mm 70,0 Hollow wall junction boxes 70 mm 74,0 Hollow wall junction boxes 74 mm 80,0 Distibution boxes, built-in lights, cable opening coves 80 mm 90,0 Built-in lights 90 mm 105,0 Waste ai pipes 56 I 202

57 HSS Hole Saws HSS Hole Saws and Sets Please efe to table below fo maximum cutting depth. Thead: LS 14-LS 30 = 1/2-20 LS 32-LS 152 = 5/8-18 Packaging unit 1 piece Odeing note: Please ode hole saw abos sepaately. Please efe to page 60 fo detailed infomation on hole saw abos LS 14 HSS hole saws 202 Ode No. EAN Dia. D Dia. d [Inch] Max. cutting Max. cutting [Inch] Rec. [RPM] Steel, cast steel < 700 N/mm 2 Rec. [RPM] Steel, cast steel > 700 < N/mm 2 Rec. [RPM] Stainless steel (INOX) Rec. [RPM] Nonfeous metals Rec. [RPM] Cast ion Suitable abos LS / / LSS 1, 4 28 LS / / LSS 1, 4 29 LS / / LSS 1, 4 32 LS / / LSS 1, 4 40 LS / LSS 1, 4 42 LS / / LSS 1, 4 43 LS / / LSS 1, 4 50 LS / / LSS 1, 4 57 LS / LSS 1, 4 60 LS / / LSS 1, 4 66 LS / / LSS 1, 4 68 LS / / LSS 1, 4 75 LS / / LSS 2 82 LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / LSS LS / / LSS LS / / LSS LS / / LSS Continued on next page. 202 I 57

58 HSS Hole Saws HSS Hole Saws and Sets HSS hole saws Please efe to table below fo maximum cutting depth. Thead: LS 14-LS 30 = 1/2-20 LS 32-LS 152 = 5/8-18 Packaging unit 1 piece Odeing note: Please ode hole saw abos sepaately. Please efe to page 60 fo detailed infomation on hole saw abos LS 89 Continued fom last page. Ode No. EAN Dia. D Dia. d [Inch] Max. cutting Max. cutting [Inch] Rec. [RPM] Steel, cast steel < 700 N/mm 2 Rec. [RPM] Steel, cast steel > 700 < N/mm 2 Rec. [RPM] Stainless steel (INOX) Rec. [RPM] Nonfeous metals Rec. [RPM] Cast ion Suitable abos LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / LSS LS / / LSS LS / / LSS LS / / LSS LS / / LSS LS / LSS LS / / LSS LS / LSS Set fo caftsmen Contains the most common diametes fo use in the cafts. The set is deliveed neatly aanged in a potective plastic box. The Opeating Instuctions ae included. It is possible to use the LS 32 and LS 38 hole saws with the LSA adapte (with washe). Contents: 5 HSS hole saws LS 22, LS 25, LS 29, LS 32, LS 38 1 hole saw abo LSS 4 1 LSA adapte fo a hole saw abo LSS 4 1 allen key, 4 mm 1 ejection sping Ode No. EAN Dimension LS-SO 7 H x 116 x I 202

59 HSS Hole Saws HSS Hole Saws and Sets Contains the most common diametes fo plumbes and sanitay enginees. The set is neatly aanged in a potective plastic box. The opeating instuctions ae included. It is possible to use the LS 38 hole saw in connection with the LSA adapte (with washe). Contents: 6 HSS hole saws LS 19, LS 22, LS 29, LS 38, LS 44, LS 57 2 hole saw abos LSS 2, LSS 4 1 LSA adapte fo a hole saw abo LSS 4 1 allen key, 4 mm 1 ejection sping Set fo plumbes 202 Ode No. EAN Dimension LS-SO 9 I x 156 x Contains the most common intenational diametes fo electicians. The set is neatly aanged in a potective plastic box. The opeating instuctions ae included. It is possible to use the LS 35 hole saw in connection with the LSA adapte (with washe). Contents: 6 HSS hole saws LS 22, LS 29, LS 35, LS 44, LS 51, LS 64 2 hole saw abos LSS 2, LSS 4 1 LSA adapte fo a hole saw abo LSS 4 1 allen key, 4 mm 1 ejection sping Set fo electicians (Intenational standad sizes) Ode No. EAN Dimension LS-SO 9 E x 156 x Contains the most common Geman diametes fo electicians. The set is neatly aanged in a potective plastic box. The opeating instuctions ae included. It is possible to use the LS 38 hole saw in connection with the LSA adapte (with washe). Contents: 9 HSS hole saws LS 19, LS 22, LS 25, LS 32, LS 38, LS 44, LS 51, LS 60, LS 68 2 hole saw abos LSS 2, LSS 4 1 LSA adapte fo a hole saw abo LSS 4 1 pilot dill LSB 6/90 1 allen key, 4 mm 1 ejection sping Set fo electicians (Geman standad sizes) Ode No. EAN Dimension LS-SO 13 E x 156 x Contains the most common diametes fo enginees in constuction, containes and pipeline industies. The set is neatly aanged in a potective plastic box. The opeating instuctions ae included. It is possible to use the LS 35 and LS 38 hole saws in connection with the LSA adapte (with washe). Contents: 9 HSS hole saws LS 19, LS 22, LS 29, LS 35, LS 38, LS 44, LS 51, LS 57, LS 64 2 hole saw abos LSS 2, LSS 4 1 pilot dill LSB 6/90 1 LSA adapte fo a hole saw abo LSS 4 1 allen key, 4 mm 1 ejection sping Set fo enginees Ode No. EAN Dimension LS-SO 13 M x 180 x I 59

60 HSS Hole Saws Hole Saw Abos Hole saw abos LSS LSS 1 LSS 2 LSS 4 Hole saw abos ae designed fo mounting the hole saw and the pilot dill. The PFERD ange includes thee diffeent sizes. Select the appopiate abo, taking into account the hole saw diamete and available tool dive spindle. Pupose of the compession sping This pevents jamming of the sawn-out mateial between the inne walls of the hole saw and the dill. The sping foce ejects the mateial. Should this effect not be equied fo a paticula application, e.g. eady-installed pipes, the sping can easily be emoved manually without the help of tools. Odeing note: The hole saw abos LSS 1 and LSS 2 ae deliveed with the HSS pilot dill LSB 6/60 and one ejection sping. The hole saw abo LSS 4 is deliveed with the HSS pilot dill LSB 6/90 and one ejection sping. Ode No. EAN Shank Shank [inch] Thead [inch] Shank type Suitable fo hole saws LSS ,53 3/8 1/2-20 UNF hexagonal LS LSS ,53 3/8 5/8-18 UNF hexagonal LS LSS ,35 1/4 1/2-20 UNF ound LS Abo shapes The adjacent table shows infomation on shank foms, LSS dimensions and LSB pilot dills. The appopiate PFERD hole saws have been shown. PFERDhole saw abos no. LSS 1 LSS 2 LSS 4 Shank 9,53 9,53 6,35 Shank [inch] 3/8 3/8 1/4 Shank shape fo PFERD hole saw no. LS 14 - LS 30 LS 32 - LS 152 LS 14 - LS 30 Pilot dill LSB 6/60 LSB 6/90 6,35 6,35 1/4 1/4 fo hole saw abos LSS 1, 2, 4 LSS 1, 2, 4 Shank dimensions 10,5 SW 9,53 6,35 Compession sping All hole saw abos ae deliveed with a compession sping fo bette ejection of the sawn mateial. Befoe application, this compession sping can be installed/deinstalled if equied. Scew on the compession sping fom the side with the smalle diamete up to its limit. It is also possible to use the compession sping with the LSA adapte (see diagam). 60 I 202

61 HSS Hole Saws Hole Saw Abos The HSS hole saw abos LSS 1 and LSS 2 can be extended using the abo extension SVL-300. Advantages: Suitable fo wok on had-to-each components. Paticulaly suitable fo wok on hollow walls. Deep holes can be sawn with ease. Ode No. EAN Hexagon socket (sw) Achieves the equied distance between the powe souce and the wok aea. Avoids damage to wokpiece and machine. Dust is not dawn into the powe souce duing sawing. Hexagon socket (sw) [Inch] [inch] Shank type Abo extension fo hole saws Width acoss flats Suitable fo SVL ,53 3/ hexagona1 LSS 1, LSS With the epai set fo hole saw abos the most common pats can be eplaced in case of loss o damage. Contents: 2 compession spings 2 hexagon socket head scews 1 hexagon socket wench SW 4 Repai set fo hole saw abos Ode No. EAN RSL Hole saws LS 32 to LS 38 can be used with the LSA adapte, a washe and the hole saws abos LSS 1 and LSS 4. Recommendation fo use: We do not ecommend using the adapte fo hole saws with a diamete of moe than 38 mm. LSA adapte Ode No. EAN Suitable fo hole saws Suitable fo abo LSA LS LSS 1, HSS Pilot Dill fo HSS Hole Saws The hole saw abos LSS 1 and LSS 2 ae deliveed with the HSS pilot dill LSB 6/60. The hole saw abo LSS 4 is deliveed with the HSS pilot dill LSB 6/ LSB 6/60 HSS pilot dill LSB LSB 6/60 LSB 6/90 Ode No. EAN Shank Shank [inch] Shank type Suitable fo hole saws Suitable fo abo LSB 6/ ,35 1/4 ound LS LSS 1, LSB 6/ ,35 1/4 ound LS LSS I 61

62 TC Hole Cuttes TC Hole Cuttes, Recommendations fo Use Tungsten cabide hole cuttes ae pofessional tools fo quick, pecise hole-cutting (cut-outs) of between 16 an05 mm in diamete. They ae suitable fo woking on alloy and nonalloy steels, stainless steel (INOX), non-feous metals and plastics (including GRP). Tungsten cabide hole cuttes ae used on hand-held dills o on stationay machines. Recommendations fo use Pipes Advantages High concenticity, as the cutting head and shank ae poduced in one piece. Optimum cutting pefomance due to shap gound teeth fom high-quality tungsten cabide. Replaceable HSS pilot dill. Note PFERD tungsten cabide hole cuttes can be e-shapened. Timely and pofessional eshapening substantially ens the tool life. Please call you local shapening sevice. PFERD offes two types of tungsten cabide hole cuttes: 8 mm tool height (flat type) fo wok on sheets and flat mateials, available in diffeent diametes fom 16 to 105 mm. 35 mm tool height (long type) fo wok on pipes and cuved sufaces, available in diffeent diametes fom 16 to 60 mm. Flat poducts exit without obstuction. Place suppots outside the cutting aea. Recommendations fo use The stated efeence speeds (see Recommended RPM ) apply to machines capable of poviding constant RPM unde load. Fo low-powe machines whee speeds dop unde load the RPM should be inceased by about 30%. If the teeth of the cutte ae not continuously engaged (e.g. on pipes o cuved sufaces), the ecommended RPM levels may be inceased by up to 100%. This will help to pevent chatte and tooth beakage when using the cutte in a hand-held powe tool. TC hole cuttes ae suitable fo wok on stainless steel (INOX). Paticles fom the wokpieces which develop duing wok must be emoved in ode to avoid coosion. We ecommend mechanical and chemical cleaning (etching/polishing etc). Tooth pitch PFERD hole cuttes have an iegula tooth pitch (distance between teeth) to pevent tool chatte. Cutting depth fo pipes Do not tilt the dill Wall thickness max. 4 mm max. 4 mm Centepunching Guided though pilot dill as soon as cutte touches mateial Uneven tooth pitch TC hole cuttes Shank mm Shank shape The adjacent table shows infomation about the shank shape and the dimensions of the LOS hole saw. 16 to 22 mm 7 Safety ecommendations = Wea eye potection! 23 to 55 mm 10 D Read the instuctions! = (Please obseve the ecommended RPM!) 60 to 105 mm I 202

63 TC Hole Cuttes TC Hole Cuttes The flat type (tool height 8 mm) is suitable fo wok on flat mateials up to 4 mm in thickness LOS HM 1608 Flat type tool height 8 mm 202 Ode No. EAN Dia. D Shank Rec. [RPM] Steel, cast steel Rec. [RPM] Stainless steel (INOX) Matching dill LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ I 63

64 TC Hole Cuttes TC Hole Cuttes Long type tool height 35 mm The long type (tool height 35 mm) is suitable fo use on cuved sufaces and pipe mateials. Odeing note: LOS HM 6060: tool height 60 mm LOS HM 1635 Ode No. EAN Dia. D Shank Rec. [RPM] Steel, cast steel Rec. [RPM] Stainless steel (INOX) Matching dill LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 6/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ LOS HM LOSB 8/ HSS Pilot Dill fo TC Hole Cuttes HSS pilot dill LOSB The HSS pilot dill is eplaceable LOSB 6/48 Ode No. EAN Suitable fo cabide tipped hole cutte Tool height LOSB 6/ LOSB 6/ LOSB 8/ LOSB 8/ LOSB 8/ I 202