Managing Product Development using Teamcenter Environment at Mercury Marine

Transcription

1 Managing Product Development using Teamcenter Environment at Mercury Marine Bala Shetty Technical Lead Engineer: CAD,CAM and PLM Systems

2 About Mercury Marine World s Leading Marine Propulsion Manufacturer Mercury Marine is a division of Brunswick Corporation (BC:NYSE) BC is Forbes Best Managed Consumer Durable Goods Mfg (Feb/06)

3 About Mercury PLM Services Management on-boarding, business process development, implementation facilitation PLM solution architecture, configuration, support Process-focused training materials, end-user training facilitation Clients include aerospace, consumer goods, and heavy equipment manufacturing Our goal is to guide and help clients look beyond their current horizon by focusing on creating consistent business processes that drive innovation and sustainable growth through technology enablers.

4 Agenda Teamcenter at Mercury Marine Product Development Process Product Structure and Engineering Bill of Material Teamcenter and CAD Integration Release Processes and Workflows during Product Development Questions

5 Teamcenter at Mercury Marine PLM Vision : To Provide an integrated Product Information backbone for our Business and its extended enterprise. This will require the integration of people, processes and systems to be able to collaboratively create, manage, disseminate and utilize product information from concept to end of life.

6 Process Execution Teamcenter at Mercury Marine Vision Tier 1 Product Development Process Strategy Marketing PD&E Mfg. Quality Purchasing Logistics Service Tier 2 Processes 30+ Processes Tier 3 Systems Product Lifecycle Management (PLM)

7 Teamcenter at Mercury Marine Teamcenter applications in use: Teamcenter Engineering Teamcenter Visualization Teamcenter Integration with Pro/Engineer (IPEM) Teamcenter Community Teamcenter Project and Portfolio Management ~800 users across 10 locations

8 Teamcenter at Mercury Marine Items ERP Attributes Engineering, QC, Purchasing, Tech Pubs, Manufacturing, Styling, Packaging ERP Hard Disks PPL Teamcenter 2007 CAD files Pro/Intralink Specifications, Documents Intranet (FEA, DFM, DFA, S Specs, M Specs, etc) Bill of Materials ERP 2D Production drawings Intranet Hard Disks 3D Lightweight viewable Product view

9 Product Development Process Portfolio Planning Product Development Sourcing Manufacturing Distribute, Market, Sell Operate Service

10 Product Development Process Phase 1 Program Definition Confirm the program charter and identify additional program requirements Phase 2 Concept Development & Selection Generate concepts, select and review final concept Phase 3 Development & Design Validation Develop, validate and freeze the product design Stage 4 Process Validation & Production Readiness Validate internal and external production process Stage 5 Project Launch Start of Production (SOP)

11 Product Structure and Engineering Bill of Material Level 01 Level 02 Outboard - End Model Base Engine Peripherals Mid Section Electrical System Transom Drive train Cowling & Integration Mfg. Content

12 Product Structure and Engineering Bill of Material OUTBOARD TOP LEVEL ASSEMBLY STRUCTURE LEVEL 1 LEVEL 2 LEVEL 3 LEVEL 4-X Product Identifier: Project Name and/or Model Primary Structure Secondary Breakdown (Groupings) Typical components (Note: Screws and attaching hardware are implied with identified components) END MODEL Base Engine Short Block Structure Block, Crankcase, Liners, Scrapers, Thermostat Cylinder Head System Cranktrain Head, Head Gasket, Valvetrain, Cam Cover Crank, Rod, Piston Flywheel, Main Bearings, Flywheel cover Peripherals Electrical System Assembly Mid Section Transom Drive Train Cowling and Integration Valvetrain Drive Lubrication Delivery Fuel System Intake System Peripheral Mounting & Drive Fluid Containment & Routing Ignition System Charging System Starting System Sensors & Switch Control System Wire Harness Driveshaft Housing System Adaptor Plate Assenbly Oil Sump Assembly Exhaust Tube Assembly Muffler Assembly Mount system, trim system, Steering Mechanisms Gearcase System Shift Mechanism Propeller Cowling Graphics and Decals Chain, Belt, Tensioner, Giides, Sprockets, Pulleys Oil Pump, Pressure control, piston cooling, Check Valves Pump, Filter, Seperator, Plumbing, Injectors, Fuel Sensors, regulator, vent, cooler Throttle Body, Ducting, Manifilod, Intake air filters, Boost System, Charge cooling, Charge sensors, IAC, Throttle Linkage Accessory Drive,Belt, Tensioner, Brackets, Flywheel cover Water hoses, water filters, Oil Hoses, external oil cooling, oil filter Spark Plugs, Coils, Mounting & Routing hardware Alternator, Regulator Stator, Mounting Starter, Mounting, Relay, Solinoid ECU, Software, Mounting Harness, Mounting, Relays, Solenoids DSH,Bushing,Grommet,Water pick up tube, screws Telltale,Gaskets, Cowl drain, Screws,O ring Oil Sump, Tank, Oil Plug, O ring, Screws Water tube, Hose, Seal,Striner tube, Pipe, Screw Muffler, Hose, Clamp Gearcase assembly (Include water pump), Jet Drive Assembly, Geacase fasteners Shift shafts, linkages,, Neutral switch, Actuator Propeller Cowls, Chaps, Latches, Mounting Hardware

13 Product Structure and Engineering Bill of Material

14 Product Structure and Engineering Bill of Material

15 Product Structure and Engineering Bill of Material

16 Product Structure and Engineering Bill of Material

17 Teamcenter and CAD Integration Application Current Version Teamcenter Unified IPEM Pro/Engineer Wildfire 3.0 M180 Identifying the End models to be tracked during Product Development Accurate CAD Assembly for each End Model configuration Maintenance of CAD Assemblies that accurately represents each Design Build Smart Assembly Structure to promote Collaboration and Concurrent Design Practices Define Roles and Responsibilities for Design Engineers

18 Teamcenter and CAD Integration

19 Teamcenter and CAD Integration

20 Release Processes and Workflows Peripherals System Assembly

21 Release Processes and Workflows Peripherals System Assembly

22 Release Processes and Workflows Exhaust Tube Assembly CV Released

23 Release Processes and Workflows Exhaust Tube Assembly DV Released

24 Release Processes and Workflows Exhaust Tube Assembly DV Released

25 Release Processes and Workflows Exhaust Tube Assembly Latest Working

26 Release Processes and Workflows Exhaust Tube Assembly Latest Working

27 Release Processes and Workflows Exhaust Tube Assembly Comparison between DV Released and Latest Working

28 Release Processes and Workflows Exhaust Tube Assembly Comparison between DV Released and Latest Working

29 Progression Path : Release Processes and Workflows

30 Release Processes and Workflows

31 Release Processes and Workflows

32 Release Processes and Workflows

33 Release Processes and Workflows

34 Release Processes and Workflows

35 Engineering Bill of Material

36 Engineering Bill of Material

37 Engineering Bill of Material

38 Thank You

39 Questions

40 Thank You! Siemens PLM Connection 2010 Dallas, TX June 26 - July 01