MEGALITE Medium duty steel panel formwork in imperial sizes

Transcription

1 MEGALITE Medium duty steel panel formwork in imperial sizes // Light, durable, Handset Forming // Table of contents Features Advantages Solutions Basic components

2 // Features Modular wall and column formwork in imperial measurements. Ideal for the construction of walls, columns, and pilasters in building construction and civil engineering projects. Handset system with light panels: 7 lb/feet 2 based on a 24 x 8 panel. Versatility by combining universal panels with standard panels to solve multiple building geometries. Form face, phenolic or composite board, riveted to the metal frame. Handset erection of the formwork Maximum concrete pressure: 1250 psf 2 rows of tie rods in height up to 8. Height range: 8, 6 and 4. Forming of high walls using MEGALITE gangs Gangs can be laid out every 6 by combining different panel lengths. Width range: 30, 24, 18, 12, 6, 4 and 2. 2

3 Columns with universal panel: Using a single panel, columns can range in width from 6 to 27 and can be adjusted in 1 increments. Columns up to 57 can be formed by combining standard panels to universal panels. Columns from 6 x 6 to 27 x 27 adjustable in 1 increments. Maximum column of 30 x 30, using universal panels with outside corners tied with fixed clamps Multiple Different column geometries solutions with using MEGALITE Panel connection: Clamps Fast and simple panel connection using only a hammer. Large columns up to 57 Fixed Clamp Panel connection using the fixed clamp. Fixed clamps on formwork corner Adjustable Clamp Panel connection using the adjustable clamp. Adjustable clamps secure panels with a wood or steel filler, up to 4 wide, placed between the panels. 3

4 // Advantages Light panels for easy handling and assembly. Versatile. Varied wall geometries can be formed by either hand setting or by ganging the panels. High strength panels with only two ties. Long-lasting. Steel frames with reinforced corners. Excellent surface finishes. High-quality phenolic plywood or composite board provide excellent concrete finishes. Quick and easy panel connection using the MEGALITE Clamp. The MEGALITE lifting hook can be used to position and lift assembled formwork gangs. Integrated safety handles for work at multiple heights. Walkway platforms provide a stable and safe working environment. Safe walkway platforms Strong steel frames Adaptable to multiple wall geometries. 4

5 // Solutions 2 1 Panel connection: Clamps 1 2 Lifting hooks 3 90º Corners 4 Hinged corners 5 Pilaster 6 90º wall intersections 7 Bulkheads 8 Fillers 9 Columns 10 Climbing support brackets 11 Walkway platforms / Guardrails 12 Pipe brace support 13 One sided forming up to 16 high Gang lifting The MEGALITE Lifting Hook is an accessory component for lifting gangs using a crane. A minimum of two Hooks must be used for gang lifting. The lifting hook has a maximum safe working load of 2650 lbs Opening 2.- Placing 3.- Fastening Basic installation of the lifting hook to the panel s profile Lifting of a MEGALITE gang. 90º Corners Outside face Inside face Hinged corners Hinged corners on the inside and outside of the wall can be angled from 75 to 180 degrees. With universal panel With outside corner With rigid Inside corner 5

6 Pilasters With Universal hinged corner UHC Compensations Job built filler 0<x<2 90º wall intersections Combining the Inside Corner with the different panel widths MEGALITE fillers 2 & 4 Climbing support brackets With Universal Panel Job built filler 2 <x<4 Brackets support safety walkway platforms and MEGALITE formwork. Columns With Walers Bulkheads With Universal Panel Formed using Universal panels, connected with Bulkhead hooks and plate washer nuts. Pilaster in corner with universal hinged corner (U.H.C.) With Walers Walkway platforms / Guardrails Walkway brackets & guardrail posts. Safety platforms and guardrails meet OSHA requirements. 6

7 MEGALITE Medium duty panel formwork Basic components lbs lbs CORNERS PANELS CONNECTORS - LIFTING ML panel 8 x ML inside corner 8 x 8 8' ML panel 6 x ML inside corner 8 x 8 6' ML panel 4 x ML inside corner 8 x 8 4' ML panel 8 x ML outside corner ML panel 6 x ML outside corner ML panel 4 x ML outside corner ML panel 8 x ML hinged outside corner ML panel 6 x ML hinged outside corner ML panel 4 x ML hinged outside corner ML panel 8 x ML hinged inside corner ML panel 6 x ML panel 4 x ML hinged inside corner ML universal hinged corner ML universal hinged corner ML universal hinged corner ML universal panel 8 x ML universal panel 6 x ML universal panel 4 x Forming face: phenolic or composite board 80.2 Lifting hook Megalite Fixed Clamp ,2 Megalite Adjustable Clamp ML hinged inside corner 6 Forming face: phenolic or composite board lbs PIPE BRACES Pipe brace head type B U Pipe brace shoe Pipe brace (3-7 to 4-11 ) Pipe brace (7 10 to 10 9 ) Pipe brace Pipe brace COMPENSATIONS ML compensation 2 x 8' ML compensation 2 x ML compensation 2 x ML compensation 4 x ML compensation 4 x ML compensation 4 x WALKWAY PLATFORMS SAFETY ELEMENTS MEGALITE walkway bracket MEGAFORM walkway bkt post (black) MEGALITE handrail bracket

8 ULMA Form Works, Inc Route 208 South, Suite LL1 Fair Lawn, New Jersey Phone: (201) A089ENM IMPORTANT: Any safety provisions as directed by the appropriate governing agencies must be observed when using our products. The pictures in this document are snapshots of situations at different stages of assembly, and therefore are not complete images. For the purpose of safety, they should not be deemed as definitive. All of the indications regarding safety and operations contained in this document, and the data on stress and loads should be respected. ULMA s Technical Department must be consulted anytime that field changes alter our equipment installation drawings. The loads featured in this document, related to the basic elements of the product, are approximate. Our equipment is designed to work with accessories and elements made by our company only. Combining such equipment with other systems is not only dangerous but also voids any or all our warrantees. The company reserves the right to introduce any modifications deemed necessary for the technical development of the product. All rights reserved. Neither all nor part of this document may be reproduced or transmitted in any way by any electronic or mechanical procedure, including photocopy, magnetic recording or any other form of information storage or retrieval system without the written permission. Copyright by ULMA C y E, S. Coop