TCO Future Growth Project - Wellhead Pressure Management Project Construction Contractors Forum
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1 TCO Future Growth Project - Wellhead Pressure Management Project Construction Contractors Forum FGP-WPMP Major Construction Scope Overview Jorge Calvo 30 January 2017 Atyrau, Kazakhstan Tengizchevroil 2017
2 Presentation Overview 3GP Mechanical, Electrical & Instrumentation 3GI Mechanical, Electrical & Instrumentation Gathering Area Mechanical, Electrical & Instrumentation Gathering Area Pipelines Tengizchevroil
3 3GP Mechanical, Electrical & Instrumentation Scope of Work Summary Module re-integration and hook-up Stick-built construction of steelwork Piping & Mechanical equipment installation Insulation, painting, fireproofing Electrical/instrumentation cable and device installation Erection of permanent buildings Field man hours Preliminary Metrics ~ 20 Million Contract Award Q Installation of Q First Module Construction Q Finish Footprint 1.5 km 2 3GP Consists of - 69 Modules 142 PAUs 46 Pipe Racks 13 Skids 8 Substations 2 Flares Tengizchevroil
4 3GP Mechanical, Electrical & Instrumentation Key Work Scopes Module re-integration and hook-up of 142 pre-assembled units from Korea into 69 Modules at Tengiz. Gross weight of 140,000 tonnes (cut of First module steel planned for Q1-2017) Installation of 46 pipe racks from Kazakhstan. Gross Pre-Assembled Racks (PAR) weight of 41,000 tonnes (fabrication has commenced) Installation of 5 modularized Frame 9 Gas Turbine Generators from Italy. Fabrication is 45% complete. First shipment planned in Q Stick-build installation of Structural Steel, Piping & Mechanical Equipment Insulation, Painting, Fireproofing Over 2,300,000 meters of Electrical, Instrumentation, Telecom cable and device installation Erection of 23 permanent buildings Tengizchevroil
5 3GI Mechanical, Electrical & Instrumentation Scope of Work Summary - Module re-integration and hook-up Stick-built construction of steelwork Piping & Mechanical equipment installation Insulation, painting, fireproofing Electrical/instrumentation cable and device installation Erection of permanent buildings Welding of F22 Pipe Field man hours Preliminary Metrics 5 Million Contract Award Q Construction Q Finish Footprint 4 km 2 Stick built 4,000 Te steelwork 3GI Consists of - 19 Modules 29 PARs 1 Skid 4 Substations 3 Flares Tengizchevroil
6 3GI Mechanical, Electrical & Instrumentation Key Work Scopes Module re-integration and hook-up of 35 pre-assembled units from Korea into 19 Modules at Tengiz. Gross weight of 41,000 tonnes (cut of First module steel planned for Q1-2017) Installation of 29 pipe racks from Kazakhstan. Gross PAR weight of 7,700 tonnes (fabrication has commenced) Stick-build installation of Structural Steel, Piping & Mechanical Equipment Insulation, Painting, Fireproofing Over 430,000 meters (including 210,000m underground) of Electrical, Instrumentation, Telecom cable and device installation Erection of 4 permanent buildings Tengizchevroil
7 Gathering Area MEI Contract Multi Well Pads, Metering Stations, and Modifications to Facilities Site Preparation Soil removal and leveling Transportation and installation of fill and surface material Civil Works Pile installation Concrete foundation (pre-cast and in-situ) Mechanical and Piping Specialist F22 Welding Pipe Prefabrication and installation Steel Erection Equipment Installation Electrical and Instrumentation Cable Installation Termination Device Installation Construction Services Document Control Dewatering and water disposal QA/QC Logistics and transportation Material Handling/Storage/Preservation Pipe Cleaning Metrics Direct man hours MM Contract Award ~Q Construction Finish ~Q Stick built steelwork* approx 4,000 Te Piles* approx 9,000 Concrete* approx 80,000 M 3 * Includes materials installed under other contracts Tengizchevroil
8 Area 51D Production MWPs 8 5-Well Pads (WP) 4 Meter Stations (MS) Remote Instrument Enclosures (RIEs), substations Civils, Piping, valves, manifolds, structural steel, piles, equipment Clad Piping Company issued pre-fabricated CRA clad spools for production flowlines from each well Greenfield WP52-1 & MS52 Tengizchevroil
9 Area 51B 3GI MWPs 5 Drill Pads 3 wells to be drilled at each MWP Remote Instrument Enclosures (RIEs), substations Civils, Piping, valves, manifolds, structural steel, piles, equipment F22 (heavy wall) piping welding MWP DP20 Tengizchevroil
10 Area 51E Brownfield Modifications Approximately 26 locations require brownfield modifications New facilities and equipment Tie-Ins performed during shutdowns TCO Operations retain control of Brownfield sites Work associated with Brownfield locations shall be performed while the location is operational Brownfield - MS31 Tengizchevroil
11 Pipelines Scope Package ~ 380km Pipelines Production Gathering System High Pressure Sour Gas Injection Utilities water, fuel gas, diesel ~ 1,800 Pipeline and 2000 cable, O/H line, road, track and SOR Crossings ~ 160 Concrete anchor blocks, often in or around existing facilities Metrics Field man hours 5 Million Contract Award 3Q 2017 Construction Finish 3Q 2021 Footprint 500 km 2 Tengizchevroil
12 Pipelines Pipelines support production gathering system, high pressure sour gas injection and various utilities Ninety-five (95) pipelines totaling 381 km in length Eighty-two (82) steel pipelines totaling 349 km in length Thirteen (13) plastic pipelines totaling 32 km in length Steel pipelines range in outside diameter (OD) from 4 to 26 Wall thickness for non-hpht ranges from 6.02 mm to 20.6 mm Wall thickness for 3GI HPHT (heavy wall) pipelines is 57.5 mm Plastic pipelines range in outside diameter (OD) from 7 to 16 Wall thickness ranges from 18.2 mm to 30.8 mm Construction scope battery limits are generally between the inlet flanges on the pig traps Tengizchevroil
13 Crossings Group Number of Crossings Total Pipeline Crossings Existing Lines 1,540 Pipeline Crossings FGP Lines 250 1,790 Buried Cable Crossings Overhead Line Crossings 1,150 1,150 Roads and Track Crossings SOR area Crossings Total 3,760 3,760 Tengizchevroil
14 Summary Large, complex construction contract awards expected Q Subcontracting opportunities remain for Kazakhstani companies Tengizchevroil
15 Tengizchevroil
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