Architectural Polymers Architectural Formliner. Marshall Walters

Transcription

1 Architectural Polymers Architectural Formliner 003 Marshall Walters Date 04/22/2016

2 Credit(s) earned on completion of this course will be reported to AIA CES for AIA members. Certificates of Completion for both AIA members and non-aia members are available upon request. CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation. This course is registered with AIA

3 Copyright Materials This presentation is protected by US and International Copyright laws. Reproduction, distribution, display and use of the presentation without written permission of the speaker is prohibited. () Architectural Polymers 2015

4 Course Description This course covers all aspects of a form liner. From master molds, composition, application, components, methods of installation, the information contained in this presentation provides the general knowledge to be considered when deciding on the use of this type of product.

5 Learning Objectives At the end of the this course, participants will be able to: Understand the Master Mold Types Understand Different Types of Form Liner Systems Specify the Form Liner by Method of Concrete Construction Avoid Form Liner Limitations in Specification

6 MASTER MOLDS : An Actual Model of the Desired Pattern FORM LINER : The Negative Image of the Desired Pattern Produced From a Master Mold

7 MASTER MOLD TYPES : An Actual Model of the Desired Pattern

8 METHODS OF MASTER MOLD CONSTRUCTION CAD/CAM

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21 DIGITAL RENDERINGS

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23 DIGITAL RENDERING TO CONCRETE SMITH MIDLAND THE ALEXANDER

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28 METHODS OF MASTER MOLD CONSTRUCTION CAD/CAM Copy of a Manmade Image

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42 METHODS OF MASTER MOLD CONSTRUCTION CAD/CAM Copy of a Manmade Image Clay Modeling

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46 METHODS OF MASTER MOLD CONSTRUCTION CAD/CAM Copy of a Manmade Image Clay Modeling Copy of a Natural Image

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48 METHODS OF MASTER MOLD CONSTRUCTION CAD/CAM Copy of a Manmade Image Clay Modeling Copy of a Natural Image Grid Work/Thin Brick Inlay

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51 TYPES OF FORM LINER SYSTEMS Plastic HIPS or ABS Low Reuse Systems

52 RECOMMENDATIONS FOR USE: Single Use Situations Cast-In-Place Concrete Construction

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55 RECOMMENDATIONS FOR USE: Single Use Situations Cast-In-Place Concrete Construction Tilt-Up Concrete Construction

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62 RECOMMENDATIONS FOR USE: Single Use Situations Cast-In-Place Concrete Construction Tilt-Up Concrete Construction Non-Repetitive Architectural Precast

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66 RECOMMENDATIONS FOR USE: Single Use Situations Cast-In-Place Concrete Construction Tilt-Up Concrete Construction Non-Repetitive Architectural Precast High Volume Architectural Precast

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68 TYPES OF FORM LINER SYSTEMS Plastic HIPS or ABS Low Reuse Systems High Reuse Elastomeric Systems

69 RECOMMENDATIONS FOR USE: Multi-Use Situations Cast-In-Place Concrete Construction

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72 RECOMMENDATIONS FOR USE: Multi-Use Situations Cast-In-Place Concrete Construction Highway Sound Wall Systems

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74 RECOMMENDATIONS FOR USE: Multi-Use Situations Cast-In-Place Concrete Construction Highway Sound Wall Systems Repetitive Architectural Precast

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79 RECOMMENDATIONS FOR USE: Multi-Use Situations Cast-In-Place Concrete Construction Highway Sound Wall Systems Repetitive Architectural Precast Custom Architectural Precast

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87 LIMITATIONS OF FORM LINER SYSTEMS Plastic HIPS Durability/Repetitive

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90 LIMITATIONS OF FORM LINER SYSTEMS Plastic HIPS Durability Footprint size

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92 Bad Place for a Form Liner Intersection

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106 LIMITATIONS OF FORM LINER SYSTEMS Plastic HIPS Durability Footprint size Maximum Relief /Limited Patterns HIPS/ABS FORM LINERS WILL DISTORT IF THERE IS TOO MUCH RELIEF!

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108 LIMITATIONS OF FORM LINER SYSTEMS Plastic HIPS Durability Footprint size Maximum Relief /Limited Patterns Limitation in Relief Details/Some Sharpness is lost in Thermoform Process

109 LIMITATIONS OF FORM LINER SYSTEMS Plastic ABS Limited Durability Footprint size Maximum Relief /Limited Patterns Limitation in Relief Details Shrinkage/Expansion

110 ABS PLASTIC WILL SHRINK IN HEATED CURING OF CONCRETE

111 LIMITATIONS OF FORM LINER SYSTEMS Plastic ABS Limited Durability Footprint size Maximum Relief /Limited Patterns Limitation in Relief Details Shrinkage/Expansion Best Use Thin Brick Inlay Systems

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115 LIMITATIONS OF FORM LINER SYSTEMS Elastomeric Systems Cost

116 High Relief and Low Repetition is an Expensive Combination.

117 Custom Murals Add to Cost

118 LIMITATIONS OF FORM LINER SYSTEMS Elastomeric Systems Cost Weight

119 LIMITATIONS OF FORM LINER SYSTEMS Elastomeric Systems Cost Weight Lead Times

120 IN SUMMARY: Plan the Project Considering Master Mold Types Identify Types of Form Liner Systems Specify the Form Liner by Method of Concrete Construction Avoid Form Liner Limitations in the Specifications

121 This concludes The American Institute of Architects Continuing Education Systems Course Marshall Walters President Architectural Polymers Palmerton PA