JI WALL 1000 SF Insulated panels (PIR core)

Transcription

1 JI WALL 1000 SF Insulated panels (PIR core)

2 Index JI Wall 1000 SF 1 Description 2 External profiles 2 Weight and thermal performance 3 Materials 3 A1. External weather sheet 3 A2. Internal liner sheet 3 A3. Insulation core 3 Confidex Guarantee by Tata Steel 4 Performance 5 Certifications, quality and durability 6 Construction details 7 Joris Ide Ltd. is not responsible for printing errors and / or any differences between the images in this catalogue and the final product delivered. Joris Ide Ltd. reserves the right to modify the technical specifications at any time without prior notice.

3 JI Wall 1000 SF Insulated panels (PIR core) With an array of different finishes and colours the JI Wall 1000 SF is the perfect panel for Industrial, Commercial or even Residential applications. This LPCB approved panel is used horizontally or vertically according to personal preferences. JI Wall 1000 SF in a residential application. The Joris Ide group has more than 3 decades of experience, processes tonnes of steel per year, has 17 production sites over 8 countries with the help of more than 1000 employees. Joris Ide, your dedicated partner. JI Wall 1000 SF in a commercial application. JI Wall 1000 SF in an industrial application. 1

4 Description With the JI Wall 1000 SF, Joris Ide allows for an architectural solution by combining the horizontal or vertical placed panels with accessories in different aesthetic finishes, coatings and color throughout a wide range of external profiles. In this way the building can be designed as unique in its kind. External profiles 1000 Microrib 1000 Liner Plank Onduwall 1000 Onduwall (Only available in 80 mm core thickness) 1000 Smooth (Under the approval of Joris Ide, depends on project details such as location, colours, span and minimum quantity.) 2

5 MR101_Colorflow.indd 6 1/07/16 11:52 Weight and thermal performance Core Thickness (mm) U-value (W/m²K) 0,35 0,26 0,21 0,18 0,13 Weight (kg/m2) 11,79 12,59 13,39 14,19 15,39 U-values are calculated in according to the method required by Part L2 (England and Wales) Building Regulations and Section 6 (Scotland) Technical Handbooks. Materials A1. External weather sheet Joris Ide offers one of the widest ranges in coatings and colours which can be defined per project and building requirements. Please consult our colorflow brochure for detailed information. The Onduwall and JI Wall SF smooth are only available upon demand in limited colours / coatings. or HPS 200µ Anthracite Grey COLOR FLOW COLOR FLOW France MR101_07_2016 COLOR FLOW France MR101_07_2016 by France MR101_07_2016 MR101_Colorflow.indd 6 1/07/16 11:52 by by HPS 200 Ultra HPS 200µ Ultra: 5µ Primer + 200µ PVC coating + Scintilla embossing Prisma 20 µ Primer + 30 µ PUR topcoat Topcoating Primer Steel Washcoat Topcoating Primer Steel Washcoat Essential 25µ 5µ Primer + 20µ Polyester Ultra 60µ 25µ + 30µ PUR top coat Topcoating Primer Steel Washcoat Topcoating Primer Steel Washcoat A2. Internal liner sheet Internal conditions of a building can vary; Joris Ide can offer a wide range to suit heavy-duty environments such as humidity and ammoniac. Please consult our colorflow brochure for detailed information. 15 µ Polyester RAL 9002 (standard) 25 µ Polyester Colorfarm 35µ PVC Foodsafe 150 µ PVC Aluminimum HPS 200 µ A3. Insulation core JI Wall 1000 SF insulated panels are made with a high thermal performance and environmental sustainable PIR foam with zero ozone depletion and a low global warming potential. 3

6 Confidex Guarantee by Tata Steel For over 20 years the Confidex Guarantee from Tata Steel has remained best in class. Confidex is the product performance guarantee for Colorcoat HPS200 Ultra and Colorcoat Prisma, when used in an external conventional building envelope application namely roof and wall cladding using single skin, built-up or composite panel construction in industrial and commercial buildings. Confidex offers the longest and most comprehensive guarantee for pre-finished steel in Europe. Key features include; Extended guarantee cover for up to 40 years on Colorcoat HPS200 Ultra and up to 30 years on Colorcoat Prisma. No requirement for annual inspections or maintenance to validate the guarantee. Covers cut edges produced under factory controlled conditions for the entire guarantee period. Backed by years of worldwide product testing and real world experience. Provides cover for roof pitches down to 1 and no distinction between different roof pitches above that. Offered directly to the building owner and provides a contractual relationship between Tata Steel and the building owner. Fully transferable should building ownership change. Helps reduce the level of risk for each part of the supply chain. Quick and simple online registration form. With Confidex registration Other warranties Without Confidex registration Whilst Confidex has always been restricted to the weathering performance of the external cladding, Tata Steel has recognised the growing emergence of demanding internal environment projects, such as energy from waste plants, and may offer a non-confidex warranty on a case by case basis for Colorcoat HPS200 Ultra used internally. Regions covered by the Confidex Guarantee KEY Northern Europe Zone 1 Southern Europe Zone 2 For areas outside of Confidex zones please contact Tata Steel for more information. Notes Figures under the Coastal heading are for buildings within 1 km of any coast. Full terms and conditions of the Confidex Guarantee are on the online application form, available from Confidex must be registered within 3 months of the building completion date for the guarantee to be valid. The Confidex Guarantee periods on the diagram above are applicable to Zone 1 and Zone 2. For more information visit confidexmap Colorcoat HPS200 Ultra, Colorcoat Prisma, Confidex are trademarks of Tata Steel UK Limited. Application specific warranties are also available for non-standard cladding applications; i.e residential roofs, flashings and sectional roller shutter doors. 4

7 Performance Environmental The JI Wall 1000 SF corresponds to the BRE Global Green Guide online generic specification Coated steel composite profiled panel with pentane blown PUR/PIR insulation and steel liner on steel support, structural steel frame with no internal finish (ref ) which achieves a summary rating of A+ within external wall construction. The production facility is ISO certified. Fire The external and internal faces of the panel are Class 0 according to the Building Regulations when tested to BS476: Parts 6: 1989 and Part 7: The JI Wall 1000 SF has a LPCB (Loss Prevention Certification Board EXT-B Grade (certificate No : 700a to LPS181 : Part 1 : Issue 1 ) Only applies to JI Wall 1000 SF in Microrib, Liner profile or Plank profile Panel Orientation Gauge Fire resistance* Vertical Horizontal (mm) Integrity (min) Insulation (min) Grade Core LPCB JI Wall 1000 SF EXT-B PIR 700a/12 JI Wall 1000 SF EXT-A15 PIR 700a/13 JI Wall 1000 SF EXT-A15 PIR 700a/14 * Please check for notes on installation. Accoustic Hz K 2K 4K SRI 60 mm SRI 80 mm SRI 100 mm For different thicknesses, please contact our technical team. Seals The JI Wall 1000 SF PIR comes standard with a factory applied seal in the side lap (fig.1-1). Additional seals might be applied on site depending on condition. Dimensions and tolerances Minimum length : 2,50 m Maximum length : 14 m (shorter lengths possible upon demand) Length < 3000 mm ± 5 mm Length > 3000 mm ± 10 mm Width (mm) ± 2 mm Gauge (mm) ± 2 mm Product tolerances [ According to EN 14509] 1. Seal in the side lap 5

8 Certifications, quality and durability The JI Wall 1000 SF is manufactured according to the ISO 9001 and are assembled from high-quality raw materials which are selected by a detailed supply chain management and in-house laboratory controls. The product is produced to the highest quality standards such as EN The Joris Ide plant in Zwevezele is ISO certified. The JI Wall 1000 SF carries the product conformity according to the European legislation and therefore all packs are CE-marked and carry the Declaration of Performance. Assessed to ISO 9001 LPCB ref. N 700 Assessed to ISO LPCB ref. N 700-EMS LPS1181: Part 1: Issue 1 Cert/LPCB 700a Accessories Joris Ide can supply accessories such as repartition plates, flashings, top hats and panel bearers. Maintenance composite panels Joris Ide advises to do an annual inspection of the panels and to carry out any remedial work identified during inspection. The maintenance & cleaning frequency is dependant on the application environment and actual pollution conditions of the composite panel. Exterior used panels need to be cleaned once per year. For interior used panels, the cleaning is dependant on the actual pollution conditions. The cleaning of building walls should be made from up to down manually or by suitable cleaning facilities. Please notice that any cleaner which includes corrosive material is forbidden to be used for the cleaning. Specific cleaning processes as follow: Use plenty of clean water to wash the panel s surface; Use soft cloth with diluted detergent to wipe the panel s surface softly; Use clean water again to wash the stains off; Check the panel s surface and special cleaning with detergent is needed, if some parts are still not clean; Use clear water to wash the panels surface till all stains have been washed out. Note: Please don t clean if the panel s surface is hot (over 40 C) because too fast volatility of the water will do harm to the coating. Please note especially that suitable detergent should be chosen. Generally neutral detergent is OK. Please don t use strong alkaline detergent, such as potassium hydroxide, sodium hydroxide and also please don t use strong acid detergent, abrasive detergent and paint soluble detergent. We would suggest to clean a small part as an experiment before carrying out thorough cleaning of the whole project. 6

9 Construction details Drip Detail 1. JI Wall 1000 SF PIR LPCB approved 2. Galvanized steel support with joints sealed 3. Butyl seal for air tightness 4. Fixing 5. Concrete wall 6. Panel bearer to be placed max. each 1500 mm starting max. 150 mm from the sides. C C1 4 6 E E φ 7 60 Joint Detail 1. JI Wall 1000 SF PIR LPCB approved 2. Steelwork 3. Butyl tape 4. Fixing with washer 5. Butyl rubber sealant site applied 6. Site applied insulation to fill up space 7. Top hat and insert A1 1 A TOP HAT 7

10 Commercial project Residential useage Corner detail Industrial realisation using the JI Wall 1000 SF 8

11 Structural construction Detail of a panel Residential construction Use in industrial buildings 9

12 Joris Ide Ltd. Joris Ide nv/sa A9, Elmbridge Court, Gloucester GL3 1JZ, United Kingdom T. +44 (0) F. +44 (0) Hille 174, B-8750 Zwevezele, België T. +32 (0) F. +32 (0)