THIS TO CERTIFY THAT. Ritek Roof Panels. Structure - Structural Reliability
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1 Certification Body: ABN: JAS-ANZ Accreditation No. Z AK PO Box 7144, Sippy Downs Qld (07) Certificate Holder: Building Solutions Pty Ltd ABN: Action Street Noosaville, QLD 4566 Ph: Type and/or use of product: Pre-fabricated insulated roof panel. Performance Requirement(s) Volume One BP1.1 (a)(b) (i)(ii)(iii) THIS TO CERTIFY THAT Ritek Roof Panels Certificate number: CM40091 Rev1 Description of product: The Ritek Roof Panels are pre-fabricated insulated roof panels comprising metal roof sheeting, which is bonded to both sides of a profiled EPS core, pre-finished in Colorbond Steel for the top and bottom sheets. See A2 below for further details. Brand names: Custom Panel Ecotek Panel Smartek Panel Aquatek Panel COMPLIES WITH THE FOLLOWING BCA PROVISIONS AND STATE OR TERRITORY VARIATION(S) BCA 2016 Structure - Structural Reliability Volume Two P2.1.1 (a)(b) (i)(ii)(iii) Structure - Structural Stability and Resistance CP2 Fire Resistance - Spread of Fire (Refer A6 below) P2.2.2 Weatherproofing CP4 Fire Resistance - Materials and Assemblies (Refer A6 below) P2.3.4 Bushfire Areas FP1.4 Weatherproofing P2.6.1 Building fabric GP5.1 Design and Construction Deemed-to-Satisfy Provision(s): J1.2(a) Thermal Construction General Part (a) Energy Efficiency John Thorpe - CMI Don Grehan Unrestricted Building Certifier Date of issue: 22/11/2017 Date of expiry: 12/05/2019 Certificate number: CM40091 Rev1 This certificate is only valid when reproduced in its entirety. Page 1 of 9
2 State or territory variation(s): J1.3 Roof and Ceiling Construction Including(e) NSW, QLD and TAS GP5.1 SA J1.3(e) (where applicable) Part Tas P2.3.4, VIC Energy Efficiency Roofs SUBJECT TO THE FOLLOWING LIMITATIONS AND CONDITIONS AND THE PRODUCT TECHNICAL DATA IN APPENDIX A AND EVALUATION STATEMENTS IN APPENDIX B Limitations and conditions: 1. All design and fixing specifications and installations must be completed in accordance with Ritek Custom Panel Design and Detailing Manual Version and AS1562.1:1992 (Amendment 3) Design and Installation of Sheet Roofing 2. Conformity with Performance Provision GP5.1 & P2.3.4 (Construction in Bushfire Prone Areas) is limited to BAL classification 12.5, 19, 29 and 40 only and only in relation to roof sheeting products. 3. P2.2.2(a) does not apply to a Class 10 building except where its construction contributes to the weatherproofing of the Class 1 building. 4. This Certificate is issued based on the evidence of compliance as detailed herein. Any deviation from the specifications contained in this Certificate is outside of the document's scope and the installation of the certified product/system will not be covered by the CodeMark Certification. This may result in the product being classified as a non-conforming building product/system. Building classification/s: Class 1,2,3,4,5,6,7,8,9 & 10 Scope of certification: The CodeMark Scheme is a building product certification scheme. The rules of the Scheme are available at the ABCB website This Certificate of Conformity is to confirm that the relevant requirements of the Building Code of Australia (BCA) as claimed against have been met. The responsibility for the product performance and its fitness for the intended use remain with the certificate holder. The certification is not transferrable to a manufacturer not listed on Appendix A of this certificate. Disclaimer: The Scheme Owner, Scheme Administrator and Scheme Accreditation Body do not make any representations, warranties or guarantees, and accept no legal liability whatsoever arising from or connected to, the accuracy, reliability, currency or completeness of any material contained within this certificate; and the Scheme Owner, Scheme Administrator and Scheme Accreditation Body disclaim to the extent permitted by law, all liability (including negligence) for claims of losses, expenses, damages and costs arising as a result of the use of the product(s) referred to in this certificate. Certificate number: CM40091 Rev1 This certificate is only valid when reproduced in its entirety. Page 2 of 9
3 APPENDIX A PRODUCT TECHNICAL DATA A1 Type and intended use of product As per page one. A2 Description of product Suitable for aquatic, marine, industrial or harsh environments. Panel thickness range from 75mm to 250mm. Superior span & cantilever capabilities. High durability & low maintenance. Available in a variety or pre-finished & modern appealing colours. Can be customised to specific requirements. Suitable for roof pitches down to 2. Panel thickness range from 90mm to 250mm. Trimdek profile roof sheet & corrugated ceiling sheet. Available in all Colorbond colours. Can be customised to specific requirements. Certificate number: CM40091 Rev1 This certificate is only valid when reproduced in its entirety. Page 3 of 9
4 Suitable for roof pitches down to 5. Panel thickness range from 75mm to 250mm. Corrugated profile roof & ceiling sheet. Available in all Colorbond colours. Can be customised to specific requirements. Suitable for roof pitches down to 2. Panel thickness range from 100mm to 200mm. Corrugated profile roof & ceiling sheet. Available in all Colorbond colours. Can be customised to specific requirements. A3 Product specification AQUATEK Panel Typical Specification Cover Width Core Material Length Thermal Conductivity Top Sheet Finish Bottom Sheet Finish Typical Panel Weights 762mm Fire Retardance EPS Foam Ordered to Size Up to 24m 75mm 7.5kg/m W/m.K Colorbond Colorbond Ultra Ritek Xtreme AQUATEK Panel Thermal Properties Corrugated Top Sheet Profile 0.8mm Aluminium PVDF 140mm 8.3kg/m 2 250mm 9.8kg/m 2 75mm Panel 85mm Panel 100mm Panel 125mm Panel 140mm Panel 160mm Panel 175mm Panel 200mm Panel 250mm Panel R1.7 R2.0 R2.4 R3.1 R3.5 R4.1 R4.5 R5.2 R6.5 AQUATEK Panel Thermal Properties Trimdek Top Sheet Profile 90mm Panel 110mm Panel 130mm Panel 150mm Panel 175mm Panel 200mm Panel 250mm Panel R1.7 R2.3 R2.8 R3.4 R4.0 R4.7 R6.1 Certificate number: CM40091 Rev1 This certificate is only valid when reproduced in its entirety. Page 4 of 9
5 BCA Group Material Classification Group 2 Classification AQUATEK Panel with Aluminium Lining is tested in accordance with ISO 9705 Full Scale Room Test Fixing Screw Options Main Fixing Screws Hex Seal Class 4 + Cyclonic Washer: 14G Metal Tek or T17 Stitching Screws Hex Seal Class 4: T x 25 Rivets 73AA54 Aluminium Early Fire Hazard AS/NZS Index Test Range Result Ignitability Spread of Flame Heat Evolved Smoke Developed FLASHING - Standard 0.55 BMT steel flashings and - 0.8mm aluminium flashings PVDF coated are available. COLOURS Top Sheet Bottom Sheet - Colorbond XRW - Aluminium White - Colorbond Ultra - Aluminium Light Grey - Ritek Xtreme - Aluminium Dark grey - - Aluminium special colours refer to Ritek Cover Width 762mm Insulation Core Material EPS Polystyrene Fire Retardant Length Thermal Conductivity Ordered to Size W/m.K Colorbond XRW Colorbond ULTRA Metallic Steel Xtreme ECOTEK Panel Typical Specification Top Sheet Finish Bottom Sheet Finish Sheet Material Typical Panel Weights Colorbond XRW Colorbond ULTRA Metallic Steel Xtreme 0.42 BMT G550 Steel 90mm 9.6kg/m 2 110mm 9.9kg/m 2 130mm 10.1kg/m 2 150mm 10.5kg/m 2 175mm 10.8kg/m 2 200mm 11.1kg/m 2 210mm 11.4kg/m 2 250mm 12.0kg/m 2 ECOTEK Panel Thermal Performance Properties 90mm 110 mm 130mm 150mm 175mm 200mm 210mm 250mm Certificate number: CM40091 Rev1 This certificate is only valid when reproduced in its entirety. Page 5 of 9
6 R 1.7 R 2.3 R 2.8 R 3.4 R 4.0 R 4.7 R 5.0 R 6.1 ECOTEK Panel Fire Hazard Properties Early Fire Hazard AS/NZS Full Scale Room Test as ISO 9705:2003 Test specimen 75mm thick Test specimen 140mm thick Index Result Index Result Ignitability 0 Group Number Group 1 Spread of Flame 0 Smoke Rate Index (SMOGRRC) < 100 Heat Evolved 0 Bushfire Attack Level Assessment AS 3959:2009 Smoke Developed 4 BAL Rating BAL Low up to BAL 29 CUSTOM Panel Typical Specification Cover Width Insulation Core Material Length Thermal Conductivity Top Sheet Finish Bottom Sheet Finish Sheet Material Typical Panel Weights 762mm EPS Ordered to Size W/m.K Colorbond XRW Colorbond XRW 0.42 BMT 75mm 9.8kg/m 2 Polystyrene Colorbond Colorbond G550 Steel 85mm 9.9kg/m 2 Fire Retardant 100mm 10.1kg/m 2 Xtreme Xtreme 125mm 10.5kg/m 2 140mm 10.7kg/m 2 Metalic Steel Metalic Steel 160mm 11.0kg/m 2 175mm 11.2kg/m 2 200mm 11.6kg/m 2 250mm 12.3kg/m 2 CUSTOM Panel Thermal Performance Properties 75mm 85mm 100mm 125mm 140mm 160mm 175mm 200mm 250mm R 1.7 R 2.0 R 2.4 R 3.1 R 3.5 R 4.1 R 4.5 R 5.2 R 6.5 CUSTOM Panel Fire Hazard Properties Early Fire Hazard AS/NZS Full Scale Room Test as ISO 9705:2003 Index Result Index Result Ignitability 0 Group Number Group 1 Spread of Flame 0 Smoke Rate Index (SMOGRRC) < 100 Heat Evolved 0 Bushfire Attack Level Assessment AS 3959:2009 Smoke Developed 4 BAL Rating BAL Low up to BAL 29 Certificate number: CM40091 Rev1 This certificate is only valid when reproduced in its entirety. Page 6 of 9
7 Fixing Screw Options Main Fixing Screws Hex Seal Class 4 + Cyclonic Washer: 14G Metal Tek or T17 Stitching Screws Hex Seal Class 4: T x 25 Rivets 73AS54 & 73AA54 SMARTEK Panel Typical Specification Cover Width Core Material Thermal Conductivity Top Sheet Finish Bottom Sheet Finish Sheet Material Typical Panel Weights 700mm Fire Retardant, polystyrene (EPS) 0.42 BMT G550 Steel W/m.K Colorbond Colorbond Ultra Colorbond Colorbond Ultra 100mm 10.6kg/m 2 125mm 10.9kg/m 2 140mm 11.2kg/m 2 175mm 11.6kg/m 2 200mm 12kg/m 2 SMARTEK Panel Thermal Performance Properties 100mm Panel 125mm Panel 140mm Panel 175mm 200mm R2.4 R2.7 R3.1 R4.1 R4.8 SMARTEK Panel Fire Hazard Properties Early Fire Hazard AS/NZS Full Scale Room Test as ISO 9705:2003 Index Result Index Result Ignitability 0 Group Number Group 1 Spread of Flame 0 Smoke Rate Index (SMOGRRC) < 100 Heat Evolved 0 Bushfire Attack Level Assessment AS 3959:2009 Smoke Developed 4 BAL Rating BAL Low up to BAL 29 Fixing Screw Options Main Fixing Screws Hex Seal Class 4 + Cyclonic Washer: 14G Metal Tek or T17 Stitching Screws Hex Seal Class 4: T x 25 Rivets 73AA54 A4 Manufacturer and manufacturing plant(s) This field is voluntary. For more information, please contact Certificate Holder. Certificate number: CM40091 Rev1 This certificate is only valid when reproduced in its entirety. Page 7 of 9
8 A5 Installation requirements Custom Panel Design and Detailing Manual Version EcoTek Panel Design & Detailing Manual Version Custom & Ecotek Installation Manual Custom & Ecotek Installation Manual Custom & Ecotek Panel Design and Detailing Manual Version Custom Panel Design and Detailing Manual Version Roofs are designed in accordance with: i. AS1170:2002 Part 1 (Amendment 2) and AS1170:2011 Part 2 Wind Loading Code; ii. AS1562.1:1992 (Amendment 3) Design and Installation of Sheet Roofing; iii. AS4055:2012 Wind Loads for Housing; iv. AS4040:1992.2/3 Low-High-Low Cyclic Strength Testing. The Ritek Roofs Panel Design and Detailing Manuals provides details of compliant installation against this Certificate in its entirety. This includes the products Weatherproofing, Fire Hazard Properties, Bushfire Prone Areas and Thermal Performance A6 Other relevant technical data Acoustic Performance R w R w + C tr R w R w + C tr R w R w + C tr R w R w + C tr R w R w + C tr R w R w + C tr R w R w + C tr R w R w + C tr 22dB 20dB 22dB 20dB 24dB 21dB 24dB 21dB 24dB 21dB 24dB 21dB 24dB 21dB 24dB 21dB Acoustic Performance R w R w + C tr R w R w + C tr R w R w + C tr R w R w + C tr R w R w + C tr Certificate number: CM40091 Rev1 This certificate is only valid when reproduced in its entirety. Page 8 of 9
9 APPENDIX B EVALUATION STATEMENTS B1 Evaluation methods 1. Structural Provision A2.2 (a) (i) (iii) and (a) (i) & (iii). Reports from NATA accredited test laboratories and certificates from Professional Engineer. 2. Thermal Provision A2.2 (a) (iii), (b) and (a) (iii) and (b). Certificates from Professional Engineer. 3. Fire Safety Provision A2.2 (a) (i) & (iii) and (a) (i) & (iii). Reports from NATA accredited test laboratories and certificates from Professional Engineer. B2 Reports 1. James Cook University Report TS728a NATA Accreditation # Cyclone testing to AS4040.2:1992 High low cyclic strength testing Design of buildings in Cyclonic areas Of the BCA. Compliance to Structure. 2. BRANZ assessment report FAR 3781 assessment of construction methods BCA volumes 1 72 class 1a class 2,3 and 9 up to two stories type b construction and class 5,6,7,8- up to 3 stories type b and c construction Relates to the Ritek Custom roof panels. testing to confirm the performance of the roof panels to BCA Vol i&2 for class 2,3, and 9 buildings up to-2 stories Type b constriction. Class 5,6,7,8- up to 3 stories Type B and c construction. 3. BRANZ fire assessment report FAR 4228, Dated 25/02/2014 In accordance to AS 3959: BAL 29. Compliance to Fire resistance. 4. CSIRO test report FNE9120 NATA accreditation number 165 testing to AS/NZS :1999. Compliance to Fire resistance. 5. CSIRO test report FNE10779 NATA accreditation number 165 testing to AS/NZS :1999. Compliance to Fire resistance. 6. BRANZ fire test certificate 473 AS ISO 9705 Group number 1 Smoke growth rate index (SMOGRA rc) < 100. Compliance to Fire resistance. 7. BRANZ report FAR 2771 testing to ISO When the Ritek system is using the 140mm thick panels is assembled using steel fasteners and tested to AS ISO 9705:2016 as described in F13567 will not detrimentally affect the classification achieved by the 140mm panel. Compliance to Fire resistance. 8. James M Fricker test report 128d Calculation 3256to AS/NZS :2002. Demonstrate compliance to Thermal resistance. The Certificate Holder has chosen not to make the above evidence of compliance publicly available, due to the documents being considered commercial in confidence. Certificate number: CM40091 Rev1 This certificate is only valid when reproduced in its entirety. Page 9 of 9
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