Alternative fuels solutions

Transcription

1 Alternative fuels solutions

2 2 3 Technological leadership Full range of services Key benefits - A complete, one-source provider for maximum alternative fuel substitution - Broad experience with a proven approach - Feasibility studies to assess risks and requirements - Simple solutions to just get started - Covering the entire value chain from source to emissions With energy costs rising, reduced availability of typical fossil fuels and regulations on environmental limits becoming ever tighter, alternative fuel co-processing is now more than simply a viable option for cement plant operators it is virtually a necessity. Today, with more than 25 years of dedicated experience and over 130 years of combined knowledge, FLSmidth is a leading provider of alternative fuels solutions. Covering the entire value chain from source to emissions, we offer the industry s most comprehensive portfolio of alternative fuels technology and excel in creating unique systems tailored to specific requirements. A full spectrum of services FLSmidth provides a complete, one-source service with the expertise and experience to provide the ideal alternative fuels solution for your specific needs. We can help with everything from consultancy and upgrades to helping you design an entirely new plant with the latest co-processing technology, systems and infrastructure. We understand the value of partnerships and will work closely with you to reduce total cost of ownership and deliver an effective, end-to-end solution. As the cement industry s leading provider of solutions, FLSmidth offers the most extensive range of services and support for your alternative fuels needs, plus years of hands-on experience with related equipment. We can help with everything from feasibility studies, CFD analysis, alternative fuels analysis at our specialised testing facility Dania and processreview-to-system-design installation activities to fuel supply and even fuel quality monitoring. We also offer remote assistance via the Intelligent Collaboration Environment (ICE) based in Denmark, as well as emission measurement services for assistance with compliance matters. FLSmidth can also provide commercially flexible equipment for preliminary testing of alternative fuels solutions as well as long-term operation and maintenance for all purchased equipment. With particular expertise in cement plant processes, no one is better positioned to help you establish and maintain a more efficient pyroprocessing operation. Testing facility, R&D centre Dania - Denmark Alternative fuel receiving, storage and dosing - Europe Intelligent Collaboration Environment (ICE) - Denmark

3 4 5 Getting started End-to-end pyroprocessing Cement plant operators are often hesitant to make major investments without clear proof of results. To alleviate concerns and highlight potential benefits before any large commitments are made, FLSmidth provides a unique phased approach to help guide you through the process. As an important first step, we conduct a thorough feasibility study to determine your plant s pyroprocessing capabilities and which parts should be modified, replaced or introduced to meet emissions regulations and other requirements. We will even set up a temporary installation to confirm a solution s effectiveness prior to full installation, as well as involve thirdparty providers in advance to assure dependable, long-term fuel supply. This structured approach is the most efficient and practical method to minimize risks and reduce uncertainty, giving you and us the best possible perspective from which to implement a scalable, sustainable and fully compliant solution. Material handling systems Once the most appropriate alternative fuel solution for your plant has been agreed upon, FLSmidth can provide a wide and flexible range of material handling equipment to support its operation in a reliable and safe manner. We have an extensive product portfolio of highly efficient products, including system automation and management tools, which cover the entire process from receiving, sorting and sizing to storage, transportation and dosing. FLSmidth docking stations, for example, enable accurate simultaneous receiving / dosing / feeding of multiple fuels and timely storage. Our receiving stations, surface feeders, reclaimers and silos are all class-leading products that provide maximum reliability, low maintenance costs and a low total cost of ownership throughout their lifetime of use. Discussion of the layout of the alternative fuel feeding line at a plant - Slovenia As a one-source supplier FLSmidth makes absolutely sure that your plant has the right alternative fuels system to help you achieve your fuel substitution requirements, sustainability and compliance goals over the long term. Supported by our strong global network, we are able to provide seamless end-to-end packages that cover every aspect of the project, including feasibility studies, equipment supply, fuel preparation, handling, storage and long-term fuel supply. Although we excel in providing complete solutions, it is not always necessary to implement major modifications. As such, and to help keep your costs at a minimum, we also offer a special upgrade service to focus on key components, including: Kiln burners Calciners Calciner burners Clinker cooler fixed inlets Bypass systems Emission control equipment Emission monitoring equipment and compliance software Automated multi-fuel controllers Pfister feeders HOTDISC combustion device Even though upgrades require modifications to your existing equipment, our specialist engineers ensure that your plant always maintains your desired production capacity, reliability and product quality to maximise the return on your investment. Liquid alternative fuel installation - India Alternative fuel double-docking station in operation Italy Feeding a mobile unit - USA In-Line Calciner with HOTDISC - Slovenia

4 6 7 Alternative fuels value chain REGULATORS / GOVERNMENT SOURCE CEMENT PRODUCER Residential, commercial or industrial waste WASTE COLLECTOR Consumer of the fuels; May participate or play lead role during initial preparation and handling. Process determines the specifications for type, size and composition of fuels. Collect, sort, distribute, and possibly pre-process DISTRIBUTOR / PROCESSOR Distribute waste, may also prepare to meet specifications of user. Can be separate consulting company or function performed by waste handler PREFERRED PARTNER FLSMIDTH Provide solutions & technology for receiving, handling, storage, combustion, and emissions mitigation. Consulting services to assess the impact to the process from a quality, chemistry, corrosion & emissions perspective to guide the fuel preparation and handling prior to receipt at the plant. WASTE COLLECTION INITIAL PREP & QUALITY CONTROL TRANSFER FINAL PREP & QUALITY CONTROL COMBUSTION EMISSIONS CLINKER

5 Copyright 2013 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. CM ENG V2 Project Centre Denmark FLSmidth A/S Vigerslev Allé 77 DK-2500 Valby Copenhagen Tel: Fax: info@flsmidth.com Project Centre USA FLSmidth Inc Avenue C Bethlehem, PA Tel: Fax: info-us@flsmidth.com Project Centre India FLSmidth Private Limited FLSmidth House 34, Egatoor, Kelambakkam (Rajiv Gandhi Salai, Chennai) Tamil Nadu Tel: Fax: indiainfo@flsmidth.com FLSmidth Wadgassen GmbH Karl-Koch-Strasse Wadgassen Germany Tel: Fax: wadgassen@flsmidth.com